"agriculture manufacturing industry"

Cargill is an international food, agriculture, financial and industrial products and services business. Cargill connects farmers with markets, customers with ingredients, and people and animals with nourishment.Project/doors:32 doors across six facilities12 Storm, 3 Super, 3 Mini, 6 Insulated Fast Action Roller Shutters, 4 Electric Operated Roller Shutter 4 Special Doors. Ongoing replacement of old doorsThe challenge Hart were consulted to help reduce vermin access mainly from pigeons, seagulls and geese attracted by the feed/agricultural nature of the production process. The doors needed to be capable of thousands of operations in dusty conditions allowing large vehicles fast access to the facilities. The solution With over 30 Hart doors installed across six production facilities, the latest contract replaced existing roller shutters, which remain open all day, with seven Speedor Storms, one Speedor Super and one fast action roller shutter. The emphasis was on speed of open/close cycles to significantly reduce the vermin access and improve energy efficiency. The success The investment by Cargill is also part of a drive to improve energy efficiency by 5% and to maintain a better working environment and temperatures within the building as well as preventing unauthorised access to different areas of the plant. The Review:“I wanted to say I was really pleased with the job David and guys have done. They showed great work ethic, housekeeping was spot on and their attitude to safety on site was great- whenever they were challenged they were very patient and helpful.”Gavin Dunn, Project Engineer, Cargill

The Centre for Agricultural and Biosciences International (CABI) is an inter-governmental, not-for-profit organization that improves people’s lives worldwide by providing information and applying scientific expertise to solve problems in agriculture and the environment.His Royal Highness the Prince of Wales opened the old CABI headquarters in September 1987. Over time, the former school building had become outdated and was no longer fit for purpose, being uneconomical in terms of layout and energy efficiency, and required a high level of maintenance.

A private landowner wanted to develop a large multi-purpose agricultural facility for both arable and potential livestock use at their farm in Leicestershire. Part of the requirement was external surfacing, which would need to be hard wearing and deliver long lasting durability in this demanding environment, including regular use by heavy agricultural vehicles. After discussions with the contractor, the solution proposed was Tarmac’s TOPFORCE fibre reinforced concrete with a combination of synthetic macro and micro fibres. TOPFORCE is a fibre reinforced, high performance concrete, that eliminates the need for some traditional reinforcement. Quicker and easier to place than traditional steel mesh reinforced concrete, TOPFORCE concrete offers excellent long-term durability and performance. This makes it ideal for heavy duty flooring or hardstanding applications. This solution would deliver a saving in both labour and material costs and avoid the budget impact of the rising cost of steel. As well as improving the durability off the finished concrete, the use of macro fibres would also improve sustainability significantly by reducing embodied carbon compared to traditional steel reinforcement. 

Calor provides efficient and reliable energy to power your manufacturing processes. Follow the link to explore how we specified LPG as the closest alternative to mains gas for one of our clients, Seven Bro7hers Brewing Co. ''The building itself doesn’t have the services or infrastructure in place to support the supply of natural gas, which meant this wasn’t an option for us. Needing a fuel supply versatile enough to cope with all aspects of brewing, we then began scoping out alternatives. It has here where we got in touch with Calor, who were able to support our business through the supply of LPG."

Komatsu is one of the world leading manufacturers of construction, mining and utility equipment.Project/doors:Over 60 doors – Speedor Cleanroom, Speedor Storm, Electric Roller ShuttersThe challenge Safety and reliability are paramount in this highly efficient 200,000 sqm facility, which has produced over 60,000 units. Although only a small part of the building, industrial doors cause the biggest problems if they are not designed with the environment and usage in mind. The solution As a British manufacturer, Hart provides Komatsu with a first-class service, offering support and parts when required and due to the reliability of the doors, maintaining the safe, efficient running of the facility. Each Hart door is made to measure and each safety device and activator is fitted to suit specific areas, giving Komatsu a safe and secure working environment for its employees The success Komatsu and Hart began their relationship in the 80’s with the installation of one of Harts earliest prototype Speedors. Due to the success of the door, 4 Speedors and 4 roller shutters were installed in 1992. Over the years, Hart has installed over 60 doors to the facility, only recently replacing some of the original doors installed in 1992. The Review:“Good customer services and support.” Scott Atkinson, Komatsu, UK

BACKGROUNDBayer is a global enterprise with core competencies in the Life Sciences field of healthcare and agriculture. Its products and services are designed to benefit people and improve their quality of life.Spiralis is a specialist in the design, planning and supply of coordinated interiors ranging from structural elements to furnishings and accessories. With the experience of professionals who have been active globally in the office space planning and office fit out industry and the clear objective of delivering the highest quality level at every stage of the process.BRIEFAs part of the fit-out to the refurbished offices at Bayer, MIDDAS were appointed by Spiralis to design, engineer and manufacture a screen to divide the work space within the area. The screen was to be fixed to one side with a sliding element to the other. The design called for a hexagonal pattern which would be reflected throughout other elements of the interior fit out.SOLUTIONWorking with the Spiralis team, MIDDAS developed a bespoke solution which met the design brief for a flush glazed sliding screen, mounted on a hexagonal pattern, powder coated frame which is removable to allow periodic cleaning of the glass.CLIENT QUOTE"MIDDAS have invested in advanced technology to give them an edge on complex manufacturing challenges.  Nothing is beyond them it seems.”Spiralis Europe Ltd

A trio of installations by Union Industries has helped to support energy efficiency at the production facility of a world-leading radiator manufacturer. Stelrad has benefited from the installation of six of Union Industries’ Bulldoors at its Mexborough, South Yorkshire, 17-acre site. The facility handles Stelrad’s UK radiators business and the co-ordination of the company’s advanced production and distribution operation.

The National Manufacturing Institute Scotland (NMIS) is a group of industry-led manufacturing R&D, innovation and skills facilities supported by a network of Partners across Scotland, all working together to transform the future of manufacturing and provide an innovative and multi-use hub that brings together Scotland’s brightest minds in industry, academia and the public sector.The design of the space focuses on collaboration, with a variety of private spaces specified to create areas for focused work and larger group meetings in turn.Planet, working through our northern contracting team, joined the project to provide our expertise in the design, manufacture and installation of a number of our glass partition screens and door solutions to meet the interior design by architects HLM.The standout contribution to this project was the use of Planet’s PURE20XL (38dB Rw) extended screens to produce glass meeting pods, expertly cantilevered to produce an eye-catching ‘floating’ effect. Access to the pods was provided by Planet’s high acoustic performance IsoPro glazed pivoting doors (42dB Rw). Our popular single-glazed PURE20 (38dB Rw) and double-glazed PURE100 (54dB Rw) frameless partitions were utilised for the fronts for many of the meeting rooms and laboratories — along with tech panels to house integrated room booking systems — while some extended PURE100XL screens was placed on the void edge of the digital seminar rooms.Finally, structural atrium glazing facilitated the passage of natural light deep into the internal space — perfect for the inspirational innovative environment NMIS aims to provide to its users.

Union Industries, the UK’s leading manufacturer of high-speed industrial doors, has completed a supply and installation project at Ragus Sugars, which manufactures bulk pure sugars for the food, beverage and pharmaceutical markets.

Union Industries, the UK’s leading manufacturer of bespoke industrial doors, has helped Hull-based, family-owned delivered food wholesaler, Turner Price, overcome energy cost challenges, through the installation of a new high-speed freezer door – the Eiger Door

DuPont Teijin Films is a leading global producer of polyester films, specialising in film products and related services for many industries.The Project17 Hart doors including Speedor Super, Speedor Storm, Speedor Mini, Fire ShutterThe ChallengeDuPont required a company that could offer the reliability of both the industrial doors and the service provided. When doors are left open or closed for any length of time, it can directly affect the manufacturing process. DuPont needed a product and a company they could trust to provide reliable and consistent service, saving them money by reducing downtime.The SolutionHart has manufactured, installed and serviced a range of industrial high-speed doors for a range of benefits to the customer, including increasing efficiency by giving faster alternative access to the area, rather than using a large, slow roller shutter.The SuccessDuPont has chosen Hart as their door supplier for over 35 years due to the dependability of the product and service. DuPont put the investment in Hart due to the quality and longevity of Hart doors, understanding they are value for money with a low total cost of ownership and better return of investment than a cheaper product. Hart maintain 36 doors in total. The first Hart doors were installed in 1985.

Union Industries is helping a growing Berkshire manufacturer to keep its new facility extension properly segregated.Union Industries designed, manufactured and installed a Picadoor and two Static Fabric Industrial Partitions to create a 3-Sided static enclosure. The Picadoor, which was originally created as a bespoke product for an existing customer, is one of Union Industries’ smaller, lighter weight, fast acting doors and helps to maintain temperatures and reduce energy consumption in small internal applications. The door has a variable speed motor, inverter system inside the panel for controllability and is ideal for small internal doorways where regular access is required, but environmental conditions also need to be maintained.

Union Industries, the UK’s leading manufacturer of high-speed industrial doors, is increasing its support for customers with the appointment of an experienced project co-ordinator to oversee significant new build developments, including Customer Fulfilment Centres (CFC).

Union Industries, the UK’s leading manufacturer of high-speed industrial doors, has supported a project at West Midlands manufacturer, Donghua Ltd, to eradicate heat loss from its warehouse, with the installation of a pair of its Bulldoor Rapid Rise Doors.

Union Industries, the UK’s leading manufacturer of bespoke industrial doors, has utilised virtual reality (VR) to help Leeds-based Met Fab Solutions maintain comfortable working conditions with the installation of a Bulldoor.Union Industries has successfully deployed its innovative new VR software to assist Met Fab Solutions, a leading UK manufacturer of aluminium panels and aluminium pressings, specify and configure the correct door suited to its needs.This innovative tool allows Union to immerse prospective clients in a 3D showroom where they can experience their high-speed door offerings and interact with the products in a virtual environment. The software, comprising a VR headset and handheld units representing the customer’s hands, showcases the extensive features, specifications and benefits of Union Industries' products.Met Fab’s powder coating facility contains an extraction unit which draws the temperature outside of the building to keep the area cool during hotter periods. However, when windy, the extraction unit causes a wind-chill resulting in employee discomfort, hence the company’s need for a fast acting and reliable door.The Bulldoor not only ensures the integrity of Met Fab's facility but also significantly reduces the impact of adverse weather conditions. Operated conveniently via remote control, the door incorporates a 'Crash-Out & Auto-Reset' feature as a standard safety measure, minimising costs associated with door impacts.Renowned for their reliability and efficiency, Union Industries’ doors, including the Bulldoor, have become the preferred choice for manufacturers dealing with heat loss and escalating energy prices. With a robust design requiring minimal maintenance, these doors can withstand constant high-volume operations, making them an ideal solution for industrial settings.Rob Howe, Union Industries’ Technical Sales Engineer, said: “Once again, the Bulldoor is the first choice for those in the manufacturing industry who aim to address heat loss and wind chill through open doorways.”“The Bulldoor is one of our best-selling doors and has been developed by our own R&D team over the years to become the reliable workhorse that it is today. Its robust design ensures minimal maintenance and can withstand constant high-volume operations.”“We are also thrilled with the success of our new virtual reality configuration tool. This software enables us to immerse prospective customers into our world, providing a first-hand experience of the advanced features and capabilities of our rapid roll doors.”Steve Cockerham, managing director at Met Fab Solutions, said: "The collaboration with Union Industries has proven invaluable in addressing our specific needs.“In utilising the VR software, Union was able to demonstrate to us in detail how the Bulldoor was best placed to serve our specific needs and address the challenges we faced.“The Bulldoor has not only enhanced the integrity of our facility but has also significantly improved working conditions for our employees."

Union Industries, the UK’s leading manufacturer of high-speed industrial doors, has completed one of its largest individual projects with the supply and installation of 40 of its rapid-roller doors at Princes Group UK’s (Princes) food production site in Long Sutton. Having supplied Princes with more than 100 high-speed industrial doors across seven of its sites since 2010, Leeds-based Union Industries has installed a further 40 rapid-roller doors at its Long Sutton site near Spalding in Lincolnshire.

The project requirements for this client were:Fire retardant - Bfl S1CE accreditedEasy to install over a bad subfloorNo adhesive or damp proof membrane requiredColour optionsHardwearingReduce dust and noiseMust be able to handle forkliftsMust be able to handle manual and electric pallet trucksEasy to clean and maintainR-Tile Textured Dovetail (Dark Grey was chosen by the client) by R-Tek Manufacturing was the clear choice, we supplied and fitted a durable, hardwearing flooring suitable for all their specifications.

CLIENT The National Centre for Food Manufacturing at University of Lincoln leads the way for food industry innovation for businesses and employees.PROJECTProcurement of a hand dryer suitable to use within food manufacturing areas. It must be hygienic, dry hands quickly, make minimal noise and limit the creation of slip hazzards.SOLUTION- V7-300Over 300 jets of strategically placed air remove water from both sides of hands simultaniously without needing continuous hand movement. The Veltia V7-300 hand dryer uses patented technology to stop water from your hands ending up on the floor surface. This range uses Microban technology - an antibacterial protection impregnated at the manufacturing stage (that doesn’t wear out) which inhibits the growth and transference of microbes and harmful bacteria. There is also a ZeroSmell feature that neutralises bad odours. If that wasn’t enough, the V7 boasts of low noise and low energy use, too.The National Centre for Food Manufacturing (NCFM) is dedicated to helping food industry employees advance their careers. They understand the demands of working in this fast moving, dynamic industry. V7-300 hand dryers were fitted into NCFM factory areas two years ago, and the units continue to be easy to clean, quiet and perform their task very well. The hand dryer gives a very good first impression to our visitors as they pass through our hand washing systems. Alongside an extensive academic offering the NCFM is also committed to spurring innovation within the sector. An important role of the NCFM is to help food companies see what good looks like within the food industry.“The V7-300 continues to hit the high standards we set out for training and education work.”

OverviewPowrmatic was selected to supply a manufacturing facility heating system in a new 60,000sq.ft building in Manchester which was expertly installed by our trusted and long-standing engineers at Swiftheat Gas Services Limited. Four LX60 heaters, one LX90, and eight CECx4500 destratification fans were installed into the facility.Project BackgroundSystem 3 Limited, a leading manufacturer of high-specification insulating glazing sealed units and toughened-laminated glass, was expanding production into new premises. They needed a reliable and efficient heating solution for their newly refurbished premises. Swiftheat was recommended by Powrmatic, a family-run business with a reputation for providing commercial heating solutions and industrial heating installation.SolutionSwiftheat Gas Services Ltd provided a complete installation of the heating system for System 3’s new premises. The installation consisted of 5 ErP-compliant suspended LX60 and LX90 warm air gas heaters and eight CECx destratification fans to assist with air circulation. The building size was 60,000sq.ft, and the entire project required an 88.9mm stainless steel gas line.ResultSwiftheat Gas Services Ltd provided a complete installation of the heating system for System 3’s new premises. The installation consisted of 5 ErP-compliant suspended LX60 and LX90 warm air gas heaters and eight CECx destratification fans to assist with air circulation. The building size was 60,000sq.ft, and the entire project required an 88.9mm stainless steel gas line.

Union Industries, the UK’s leading manufacturer of bespoke industrial doors, has helped food importer and distributer, Taj Foods, improve efficiency through the installation of high-speed freezer doors – the Eiger Door.Taj Foods, specialists in frozen exotic food and prepared meals, was established in 1980 and recently expanded its cold storage at its Sheffield warehouse to meet growing demand. The project undertaken by EJM refrigeration, involved improving its energy efficiency and carbon footprint with the installation of a new CO2 refrigeration system.The two Eiger Doors will enhance operational efficiency in the high-demand environment and will maintain consistent freezer temperatures, while ensuring unimpeded access to cold stores.Since its launch in 2002, the Eiger Door has been installed as a fast-access traffic door at major food retailers, 3PL cold storage and distribution, and frozen food manufacturers across the UK.The Eiger Door ensures that consistent temperatures can be maintained and features an innovative dehumidification system, which prevents snow and ice build-up on the door blade and frame. This feature tackles a consistent issue plaguing other door types, as the freezer encounters humid ambient air entering the cold store.Minimising downtime is also supported by the Eiger Door’s robust construction and its tried and tested crash-out and reset system. Due to the modest difference in size between Forklift Trucks and the door opening, as well as the busy nature of this freezer, this is of particular benefit at this depot when considering the long-term reliability of the Eiger Door.Rob Howe, Union Industries’ Technical Sales Engineer, said: “The installation of the Eiger Doors at Taj Foods showcases our commitment to providing cutting-edge solutions that prioritise efficiency and reliability.“Over the past 20 years, the Eiger Door has consistently proven to be a superior and effective innovation for cold storage access, overcoming challenges such as ice build-up and excessive energy use to maintain consistent temperatures.“We are confident that the Eiger Door will significantly contribute to Taj Foods’ operational success.”Anil Solanki, Managing Director at Taj Foods, said: “We were looking for a reliable door solution to fit in with the redevelopment of our Sheffield warehouse, and after reading about the success of the Eiger Door we approached Union Industries to assist us to improve operational efficiency as we doubled our capacity.“We believe that the advanced features of the Eiger Door will not only enhance the efficiency of our cold storage but also contribute to long-term reliability, minimising disruptions in our day-to-day operations.” 

Introducing the ultimate solution for a safer and healthier workplace - R-Tek Manufacturing's modular PVC safety floor!Our safety floor is specifically designed to reduce the risk of slips, trips, and falls, ensuring that your employees can work confidently and without worry. Made from high-quality PVC material, our safety floor is extremely durable and resistant to wear and tear, making it an excellent long-term investment for any business.Not only does our safety floor provide excellent slip resistance, but it's also incredibly easy to clean and maintain. With its hygienic surface, our safety floor is perfect for environments that require high levels of cleanliness, such as hospitals, laboratories, and food processing plants.Installing our safety floor is quick and easy, with minimal disruption. With its modular design, you can easily replace damaged tiles without having to replace the entire floor.We offer a combination of colours to differentiate between areas such as walkways, racking areas or wheeled traffic zones, however we can also print your health and safety messages on our award-winning R-Tile range.The R-Tile offers a range of health and safety advantages:•Anti Slip Protection•Industry-Standard Certifications•CE Accredited•Fire Retardant•Chemical Resistance•Noise & Dust Reduction•ESD / Anti Static•REACH Regulated •A+ BREEM Standard•Sustainable & Recyclable 

Staff at DBK Technitherm can now face the winter knowing they won’t have to battle the elements, thanks to Union Industries, the UK’s leading manufacturer of high-speed industrial doors.

Union Industries has supported a leading food service company with its energy efficiency policy, following the installation of one of its market-leading high-speed roller doors. Leeds-based Union Industries was engaged to install one of its Eiger Doors to prevent the build-up of condensation and ice. The Eiger Door was designed specifically to suit BAKO’s requirements, which was mounted on the Non-Frozen side in an airlock between the warehouse and the freezer, with one of Union’s E1000 dehumidifiers installed within the freezer above the airlock ceiling, to minimise the amount of ambient air making its way into the facility’s freezer area

The University of Nottingham’s Advanced Manufacturing Building used TECHNAL GEODE MX 52 Visible Grid Curtain Walling, SOLEAL FY 65 Windows and PY 55 Doors. Selected by architects Bond Bryan, the TECHNAL aluminium systems offered a cost-effective, thermally efficient solution that was backed by outstanding technical support both prior and during construction. The state-of-the-art training and research facility, located at the entrance to the Jubilee Campus, has enhanced the University of Nottingham’s Faculty of Engineering. The building features teaching facilities, laboratories and workshops, and houses the Rolls-Royce University Technology Centre in Manufacturing Technology.

The Ascent Up and Over step unit / Industrial stair system was specified to create a safe means of access up & over items of mechanical plant & equipment to the roof of the airport terminal building. The Industrial stair unit is supported on rubber spreader feet which provide a non-penetrative support solution on the flat single ply membrane roof. The stair unit is designed in accordance with BS EN ISO 14122-1:2001 + A1:2010 and Building Reg Part K:2013 and manufactured following 1090 factory production control procedures.

US aircraft manufacturer, Boeing, officially opened its first European manufacturing site in Sheffield in 2020. The £40m plant, covers 6,200m² and is responsible for making actuation system components for the 737 and 767 aircraft from raw materials sourced in the UK.The site, designed by D5 architects and installed by the main contractor J F Finnegan, followed the brief of functional adaptability, employee wellbeing and sustainability.Marshalls’ hard landscaping products were used for the forecourt, pathways and surrounding carpark to the building. Modal in Textured Mid Grey Granite paved around the entranceway and paths, while Modal Priora in Anthracite was used in some detailed areas. For the car parking spaces, Keyblok Priora in Natural was used alongside Charcoal to help define parking spaces and illustrate car charging and disabled bays.The use of Priora permeable paving supports the sustainable drainage for this project, the patented nib on the edge of the blocks creates voids through which water falls into a specially prepared sub-base, making this project free of surface water for years to come.

Industrial building case study using Colorcoat Prisma in Seren White

Union Industries has manufactured its largest ever rapid roll freezer door as part of a multi-door project for a giant distribution centre on the south coast.

Refurbishment of two former WWII barrage balloon hangars in Pucklechurch, South Gloucestershire into striking new industrial facilities has been completed with the help of Tata Steel’s Trisomet® insulated roof and wall panels.

A satisfied customer has returned to Union Industries for the fitting of a second high speed industrial door to enable it to keep production noise to a minimum, while transporting raw materials and products in and out as efficiently as possible.Arbor Forest Products, the UK’s leading independent timber importer and processor, which is based in Barrow Upon Humber, offers a bespoke milling service with the ability to process orders in 10 days.

Check out how Enverge Nexseal LE Closed Cell Spray Foam can be used to treat condensation problems in the roofs of commercial, industrial and agricultural buildings across the UK.

All.co Group is an industrial group established in Pisa (Italy) in 1973 by the Vecoli family. Over more than 47 years, the All.co brand has developed into a synonym for aluminium profile systems that meet the highest standards. Since its establishment in 1973, All.co S.p.A has been a leader in the aluminium extrusion industry design, developing and creating aluminium section bars of any shape, in total harmony with the needs of the customers. The products offered by All.co cover a wide range of applications, starting from the building sector, with over 50 patented systems. The Company boasts full coverage of Italy, a very strong presence in Europe and some other countries around the world. All.co’s exacting technological standards, rigorous system considerations, and the quality manufacture of all products, as well as comprehensive services and technical support, have all made a significant contribution to the success of the brand.CUSTOMISED PAINT PROCESSThe powders applied on all All.co products are Syntha Pulvin® polyesters specifically designed for the architectural sector, which are Qualicoat and GSB International approved. Thanks to the joint efforts of Inver and All.co, the company can offer different finishes and effects while maintaining a high-quality standard. These skills have helped to establish the firm on both the building and industrial market as well as expanding the application sectors of its products – which currently include road, naval, and air transport. Today’s market requires attention to detail and very high-quality levels, even in industries where a lot less attention used to be paid to possible defects and imperfections, such as the building one. Now, not only quality must be high, but suppliers must also be able to cope with the most diverse requests in terms of colours and finishes.All.co performs 4 to 6 colour change operations per day and Sherwin-Williams is the ideal supplier able to guarantee versatility and expertise. All.co’s activity is certified according to the international quality standard ISO 9001 and the environmental standard ISO 14001, and their pre-treatment phase is Qualicoat Seaside certified. During production, samples of each colour are taken, at the beginning, in the middle, and at the end of the coating cycle. Then they perform the tests required by the certification – scratch, impact, tear-off, and bending tests – as well as a salt spray test to ensure a 1000-hour resistance value. Sherwin-Williams plans to further strengthen the collaboration with All.co and offer to the Italian market an added value for conventional products, that is, better performing powders.

A contemporary hard landscaping solution was required at the Nuclear Advanced Manufacturing Research Centre at the University of Sheffield and Tobermore’s Mayfair Flags and Step Flags provided the ideal finish.

PROJECT OVERVIEWOrthoplastics is a global leader in the development and manufacture of orthopaedic implants and components, helping surgeons transform lives around the world. This project, the first phase of a fit out programme for a new facility in Bacup, Lancashire, involved the delivery a new cGMP advanced manufacturing area for the production of Ultra High Molecular Weight Polyethylene (UHMWPE) sheets used in the manufacture of orthopaedic implants. The requirement was for a production area that can provide a controlled environment, isolated from the rest of the floorplate, during processing periods, while enabling access by a remote controlled mobile crane to remove the completed UHMWPE sheets when the equipment is non-operational.PROJECT SPECThe new Orthoplastics building is a single storey facility and the size and weight of the UHMWPE equipment required excavation of additional space below ground to accommodate both the machine and the building services required to process materials at up to 2400C. The 1000m2 processing area needs to be a cleanable cGMP compliant environment to avoid the risk of contaminants in materials that will be used in orthopaedic surgery. The partitioning for the perimeter is 11m tall and connected to the ceiling of the existing building shell. To provide the structural stability required for such tall walls, the standard Norwood 100mm Mediline partition thickness has been increased to 200mm. The project also included rapid rise doors for access by the remote control crane that removes the large UHMWPE sheets following the process. The fully demountable double skin bi-panel system enabled a fast and robust installation enabling the project to get back on track quickly following interruption by the pandemic. The panels were prefabricated in-house by Norwood, enabling a fast-track installation programme.Norwood was also designed, manufactured and installed a range of their single and double steel doors in blue.

Floor Painters Limited, have used UltraFloor to complete a 2,100 sqm industrial flooring project at a historic steel forge.Experienced industrial flooring experts, Floor Painters Limited, have used a number of UltraFloor materials to complete a 2,100 sqm industrial flooring project at a historic steel forge in Lincoln.BackgroundBuilt over 100 years ago, the existing floors in the steel forge were damaged and unsafe. After careful consideration, it became clear that replacing the original concrete floor was not a practical option in terms of time and cost.The ChallengeThe steel forge remained fully operational throughout the project and so the challenge was to find a range of flooring materials perfectly suited for industrial use and that could be trafficked quickly so as not to disrupt any work being carried out.The SolutionWith decades of expertise, Floor Painters Limited knew UltraFloor materials were key to a successful outcome.After removing the damaged concrete floor, the concrete substrate was sealed using UltraFloor Prime IT Multi-surface Primer. Formulated to promote adhesion to all UltraFloor smoothing underlayments, Prime IT Multi-surface Primer is pigmented pink for excellent coverage control and is proven to reduce pinholing, minimising the risk of costly failures. With a coverage rate of 200sqm at 3:1 dilution, Prime IT Multi-surface Primer is a must-have product for all flooring installation projects.The following day, Level IT Base was applied, via pump, at an average depth of 50mm. Level IT Base is a heavy duty, deep fill smoothing underlayment, formulated to build depths of up to 50mm thickness. Level IT Base also boasts a high compressive strength – an important requirement for all industrial flooring applications.Once Level IT Base had cured, Level IT Top was pump applied to an average depth of 10mm and left to cure. Ideal for use with Level IT Base, Level IT Top is a heavy duty, abrasive resistant surface finish, designed for use as a wear surface, and can receive forklift traffic after only 36 hours – the ideal product for warehouses and manufacturing facilities where downtime is not an option!Both Level IT Top and Level IT Base can be pump or trowel applied for ease of application, are moisture tolerant, have a 30-40 minute working time and can receive foot traffic after just 3 hours.To complete the installation, the cured floor was then prepared by industrial grinding before the application of two coats of a solvent free epoxy coating – resulting in a flat, hard-wearing, safe and fit for purpose floor.ResultsThe project was completed in six stages, over 36 days, carrying out between 300 and 500 sqm a day, depending on the work space made available. On completion of the project, Terry Rossington, Director of Floor Painters Limited, commented: “Our client was very happy with the standard of the finish and the upgrades made to their working environment, which has improved both visual appearance and functionality of the floor.”

DFV Company realises all their finishes only using Qualicoat approved non-toxic polyester powders. In this regard, the continuous collaboration with suppliers of powder coatings is fundamental, such as Sherwin-Williams, strategic partners in the creation of excellent products and in the research and development of cutting-edge solutions, capable of responding promptly to the changing needs of the market.DFV is an Italian Company with an important international relevance, a leader in the sector of painting for architectural and industrial use.Founded in 1972, today DFV has 3 production units in Italy (Lecce, Venezia, and Agrigento) and 2 abroad (Brazil and Australia). All production sites are equipped with modern painting systems, both vertical and horizontal, and with wood-effect decoration systems that allow DFV to offer a wide range of high-quality colours to several thousand customers as window fabricators, distributors of aluminum profiles, producers, and systems engineers for residential and industrial architecture. The product range of DFV varies from classic and special RAL colours to wood-effect paints and decorations. The core business is represented by the DFV patented EZY and EZY HD2 wood-effect decorations, made using powder on powder technology.