"resin"

A popular brewery brand recently expanded its headquarters to support the increase in demand of its craft beer range. John Lord Flooring were approached to specify the resin flooring and Aspen Stainless steel products were utilised for the drainage system. The Uragard-HT62W antimicrobial resin flooring was an ideal solution for the project due to its durability, chemical resistance and anti-slip properties. The floors and drains worked hand in hand to distribute waste water into the central drainage channel within the processing area.Aspen Stainless Davos Plus drain channels were installed to cope with the high level of waste demand within the brewery. The channel profile was carefully designed to provide an easy to clean surface with a self-draining slope feature. The strictest level of hygiene standards are required within food and drink facilities due to the build-up of bacteria and possible cross contamination of liquids.   It's essential the drainage is perfectly compatible with the flooring to ensure a seamless connection and high performance. This partnership with John Lord supports optimum performance compatibility by preventing the elevation of floor plates that can compromise hygienic performance.The drain channels are designed in compliance with EHEDG (European Hygienic Engineering & Design Group) to support safe hygienic engineering in food manufacture. The EHEDG states ‘product contact surfaces must be easy to clean, non-absorbent and not present a toxicological hazard by leaching of substances and foodstuffs’ the cleanability of the drainage is also an important hygiene requirement as stated in the EHEDG ‘Improperly or insufficiently cleaned equipment cannot be effectively disinfected’ A perfectly fitted drainage system will have a positive impact on boosting the hygienic performance of the entire facility. This includes employee health & safety, operational costs as well as consumer safety. The dedicated project managers worked closely with the contractor during the installation process to ensure the highest standards for drainage and protection were achieved. If you have any questions regarding our drainage solutions, please email aspen@canalengineering.co.uk or visit our site and speak to one of our technical advisors for more information. 

Because of its position on the upper level of a busy shopping plaza in the heart of London, this gym required a robust flooring solution for the weightlifting area.The selected solution needed to help the gym co‐exist comfortably within the surrounding retail environment.To fulfil this requirement, TVSsupplied SPORTEC Style impact attenuating rubber floor tiles, made from a mixture of black recycled rubber bound together using a polyurethane resin with a coloured EPDM granule added to the wear layer.This product was chosen because the highly resilient material offers substantial protection to the substrate and is particularly effective in busy weight training areas where dumbbells are dropped frequently.The interlocking tiles are simple to install and require little tono maintenance.The resulting floor covering offers good grip underfoot and the bright orange fleck also complements the company’s striking corporate colour scheme.This area of the gym is used for activities such as deadlifting, squatting and bench work using dumbbells.

Client: South Western RailwayLocation: Clapham, Farnham, Fratton & Bournemouth, UKYear: 2023Project size: 25000 m²Vebro systems: vebrodeck ID, vebrodeck MMA EDFour of South Western Railway (SWR)’s major traincare depots, required over 25,000 square metres of liquid-applied seamless resin flooring, linemarking and hatching.SWR manages 187 stations alongside 10 traincare depots and stabling sidings located across London and south west England.Train depots are large facilities or yards where trains are stabled adjacent to the main lines. Trains are parked at depots overnight, where routine cleaning and maintenance takes place at what are often 24-hour operational facilities.Having had a previously poor experience with seamless resin coatings, which due to insufficient advice at specification stage had resulted in spectacular failure of the coating across many of the traincare depots, a diligent and open approach was required for the client to regain confidence in the material, application methods and resulting finish.At the time of approaching Vebro, there was no specification in mind, just the urgent need to refurbish the facilities by replacing the existing coatings.Several Vebro Polymers solutions were used across the four SWR sites, all of which were determined through a detailed site survey and evaluation process, in which the specific use of the area in question, service criteria, level of traffic and realistic life expectancy requirements of the floor within the parameters of budget were all consulted.All covered walkways, or ‘roads’ as they are referred to by depot staff that run between tracks, as well as the sunken floors located in inspection pits were specified with the vebrodeck ID system in RAL 7037 Dusty Grey.Inspection pit walls were twice coated with a water-based, gloss-finish, epoxy sealer in RAL 9010 Pure White.Semi-exposed ramps, which are located at the end of each of the sheds, were specified with the vebrodeck MMA ED system to provide additional safeguards against the elements and enhanced UV resistance as well as ensuring the material can be installed within tight weather windows.All linemarking, cross-hatching and demarcation was meticulously completed using the vebro EP Universal LM product – a solvent-free epoxy line-marking paint incorporating a thickening agent to prevent seepage under stencils and tape.

A combination of external wall insulation and resin brick slips from Sto has helped create a thermally-efficient and visually striking appearance for a £7.8m residential refurbishment project in London. Located on the Stockwell Park estate, Tyler House now benefits from the use of Sto resin brick slips which have been installed as the final façade finish, onto the company’s StoTherm Mineral K external wall insulation system. The Tyler House building is organised around a central courtyard, and houses 48 flats with one, two, three or four bedrooms. “The buildings underwent a significant amount of refurbishment in order to improve the living conditions of the residents, and providing effective thermal insulation was a key element in that process,” explains Richard Watson of project architects Rock Townsend. “The Sto solution allowed us to provide that insulation. We also wanted to add 13 additional flats and the Sto brick slips gave us the opportunity to create a dramatic new appearance for the existing parts of the building which would contrast with the rooftop extension.” The Sto materials were installed by Sto applicator Regency Plastering of Dartford. “The residents remained in their homes throughout, and there were no problems in installing the external insulation and brick slips whilst they were there,” explains Regency’s Paul Brown. The BBA-certified StoTherm Mineral K insulation system is ideal for refurbishment projects such as Tyler House. Its external installation means that insulation performance can be substantially upgraded without the loss of any living space inside the premises. Comprising mineral-fibre boards which deliver high thermal performance and unrivalled fire protection, the system also incorporates reinforcing layers to provide additional impact resistance. For this project the insulation was installed using StoLevell Uni adhesive and supplementary fixings to create a strong and reliable bond with the substrate. Designed specifically for use with Sto’s external wall insulation systems and StoRend systems, the Sto mineral brick slips used on Tyler House are manufactured from a rugged and durable synthetic render, and combine a realistic simulated brick appearance with reliable, weatherproof properties. They can be used to match the appearance of surrounding buildings without compromising on thermal insulation, or as in this case, to create dramatic and individual facades. For Tyler House they were specified in a white brick slip colour which contrasts with the new, rooftop extension. 

Formally known as the Olympic stadium, this structure was constructed in the Stratford district of London for the London 2012 Olympics. After the Olympics, redevelopment of the stadium began, including installation of the new floodlights in March 2015. The 60,000 capacity stadium is now home of West Ham United.The project involved working with 2 different clients on the same project – Populous (Global stadium developers) and Buro Happold (consulting engineers) for 14 no lighting puddles for the London stadium. The driver for the use of composites was seeking a way to reduce the weight at the end of what was then the largest cantilever roof section – so weight at the end was more critical than normal. We also supplied 2000m² of steel gratings to the same project – demonstrating how we can identify the most suitable material for each application.The material used was Flowdeck solid top 41mm deep in RAL 7043. Flowdeck is resin moulded with a 3mm thick applied plate on top of a 38mm thick standard panel. It was fabricated at our facility in Middlesbrough with each one delivered on a phase-by-phase basis to a tight programme.

Knowle C of E Primary School in Solihull has undergone phase two of their major washroom refurbishment. Phase two of the refurbishment included additional washbasins, taps and final installations such as lighting and flooring. As one of the chosen washroom manufacturers in the final phase, Franke Water Systems provided:·        1 x SOLX1800T Miranit washtrough ·        3 x F3SV1001 self-closing tapsThe washtrough and taps were provided to complete the final phase of the project. Maintaining a high standard of hygiene is a key element to consider when specifying school washrooms. Franke’s composite washtroughs and basins are seamlessly moulded in Miranit, an advanced resin and granite composite with a gelcoat, providing a non-porous, robust and hygienic finish. Miranit is several times stronger than ceramic, highly impact-resistant and virtually shatter-proof, making it ideal for busy school washroom environments. Also provided were three F3 self-closing taps, the F3S range of taps combine functionality, robustness, and maintenance-friendly design which is ideal for highly frequented school washrooms.  

DCM Surfaces installs synthetic surfacing at Butlins new pool complex in Bognor Regis.The project, which took two years to complete, accommodates almost 1,000 guests and has unique seaside and fairground-themed rides, a wave pool and a special area for toddlers.Kier was the successful bidder for the contract. Following a rigorous selection process based on quality, cost and Health and Safety, selected DCM Surfaces to install synthetic surfacing for three main areas around the complex.DCM Surfaces was in a unique position to deliver all elements of synthetic surfacing, which included the installation of an Artificial Grass safety surface, Resin Bound Gravel pathway, and Rubber Mulch, which was used to fill several tree pits. A core requirement of the installation was that each surface would be permeable, allowing water to drain through and ensure that it could be used all year round.A Rubber Shockpad was installed beneath the Artificial Grass to give children a soft, impact-absorbing layer to run and play with.The installation, completed on March 19, covered an area of over 1000 sqm.

Project/location Aula Magna Università Torino –University of Turin in North West Italy is one of the oldest Universities in Europe but continues to play an important role in research and training, ranking 3rd in Italy for Universities covering these activities. This new build project in a lecture theatre in the faculty of Journalism and Literature project was part of ten-year construction project on the University site. For a modern floor finish in keeping with the design of the building a seamless finish was required – in total 301 m2 was installed in October 2020 with the Sherwin-Williams SofTop SL system and 61 m2 of Resuflor HB epoxy floor coatings.The concrete screed sub-base was poured in August. A comfort floor type finish was requested which would have sound absorbing characteristics and have a soft touch. The products being used needed to have extremely low VOC (volatile organic compound) content and have no smell when being applied. The finishing coating of the SofTop system installed was Resupen WB Colour which carries the Eurofin Gold certification for indoor air comfort which confirms that the product fulfils low odour product emissions.Product/technical spec including mechanical grinding and application of angle profiles using epoxy screed including the vertical parts.Following preparation Resuprime pure epoxy resin primer was applied at 400 gr/sqm and broadcasted with a 0,3-0,5 silica quartz to enhance intercoat adhesion with the resin topping. Once cured the SofTop SL polyurethane self smoothing floor system was installed, which uses a body coat SofTop SLR Flex with a UV stable seal coat of Resuflor WB Colour. Under the seated areas an application of a scratch coat using Resuflor HB was applied at 600 g/sqm which was abraded and then another coat of Resuflor HB Ral 7038 applied at 800 gr/sqm. Steps and walking areas were installed with SofTop SL system in Ral 7038 at 3000 gr/sqm to provide 3mm thickness.   The whole area involved sanding the vertical parts to remove roughness of epoxy screed and drops of the resin from horizontal application. This involved using sandpaper with grit 60 to horizontal surfaces and vacuum this ready to be coated. An application of 75 gr/sqm of Resupen WB Colour Ral 7038 was applied. SofTop floors provide extreme durability and robustness, yet retain a soft and comfortable finish which is modern and attractive for diverse applications. Designed with footfall and wear in mind the finish is so tough it’s suitable for industrial areas as well as commercial and domestic facilities. The SofTop range offers a choice of 3 flooring systems providing varying thicknesses with degrees of bounce and flexibility.SofTop SL used at Turin is typically installed at 2-4 mm thickness and is recommended for industrial and commercial areas subject to normal traffic. The system has a high wear resistance, high chemical resistance and medium resistance to shocks. The floor is suitable for dry areas such as schools, laboratories, corridor areas, electronic companies and health care facilities, etc. Where footfall occurs SofTop finishes are good for the back due to the soft impact effect. With many traditional hard floors, regular users can find they experience difficulties with back issues from walking on an unyielding surface. The soft finish provided with SofTop systems provides sound absorbing ergonomics, improving the acoustic properties of the building and reducing acoustic impact on other areas of the building. Systems deliver thickness for strength but with a soft finish which has excellent resistance to sharp objects, impacts, shocks and dropped objects, minimising the chance of remedial repairs being required. Being self smoothing polyurethane SofTop is one of the fastest ways to lay a flooring system and to create a beautiful and durable foundation that completes a construction or refurbishment. The SofTop floor systems available can be ready to receive traffic after only 24 hours. Because Sherwin-Williams systems are seamless and impervious to handle humid conditions, spills that stay on the surface can be easily cleaned and hygiene maintained, with no contamination. 

The Host Helix building, also known as the “Helter-Skelter,” was a unique and striking structure built in 2011 with stunning views of North London and Wembley Stadium. Over time, the building experienced general wear and tear and water began to enter the buildings’ complex structure.Polyroof Products were called in to consult with the clients and offer a seamless, encapsulated solution that could address the many unusual details associated with the building’s design.The SolutionA full survey of the roof terrace areas was conducted by the Polyroof Technical Services, after which a bespoke specification was produced for the works. The proposal document detailed a comprehensive set of recommendations for producing a seamless solution to encapsulate the problematic roof, therefore solving the issues that had arisen over the years due to its condition and age, as well as the issues associated with the original design of the pitched, curved roof.Polyroof SA Carrier Layer was then applied over the cement particle boards with Polyroof pre-formed GRP Drip Trims fixed to the external edge. For continuity and to create a uniform finish, the SA Carrier Layer was extended onto the main roof sections as a substrate for the Protec system.Any details requiring local reinforcement were treated with Protec Resin and 75mm wide Polymat 450. The curing process was allowed to take place. To accommodate structural expansion / contraction movements at appropriate details, 25mm disbondment tape was installed prior to local reinforcements.The first coat of Protec Resin and Polymat 450 was applied at a minimum coverage rate of 1.3 – 1.5Litres/m² (0.66 – 0.77m²/Litre) and was allowed to cure. To complete the system, a second coat of Protec Resin was applied at a minimum coverage rate of 0.5Litres/m² (2.0m²/Litre) and was allowed to cure.ComplexitySuch an iconic building in the local community, the client wanted to protect the original aspects of the building to the fullest extent, so the Protec system installed at the perimeter was color-matched to the original blue and grey colours. This was achieved by blending pigments until they matched the desired colors, in turn the pigment was then blended into the Protec resin before application. The survey revealed concerns about the original building designs from 2011 and the roof’s drainage system. Due to the roof’s pitch, rainwater was cascading down the curved slopes at high velocity and causing water to bounce into the building under the original capping.After many discussions between the main contractor and Polyroof, as well as the provider of the external cladding, it was agreed that the perimeter detail needed to be encapsulated with the new waterproofing system to prevent further water ingress. Fire-retardant cement particle boards were fixed to the internal and top faces of the external parapet walls, and the Polyroof SA Carrier Layer was applied over them with Polyroof pre-formed GRP Drip Trims fixed to the external edge.The Protec System was then applied to encapsulate the entire parapet detail, meaning its waterproof integrity would be covered under the Polyroof Guarantee. The curvature of the building added complexity to this process, and the contractor took great care in cutting the trims to size and fixing them to the external edge to ensure they followed the profile of the structure. Due to the building’s height, all the trims were face-fixed to prevent wind uplift.WorkmanshipIn order to improve drainage and prevent water from accumulating in hotspot areas of the roof, the contractors were instructed to install new internal curved gutter channels at the point where the roof and building met. These channels were designed to have a sufficient height and angle to effectively direct rainwater towards the outlets, preventing water from pooling on the roof. However, the installation process was made more complex due to the curved nature of the building’s architecture, which required careful measurement and customization of the gutter channels to fit the unique shape of the building.Additionally, the contractors had to consider the many joins of the gutters and how they would hold up to the elements over time as the building structure expands, contracts and moves. Extra steps were taken to ensure the gutters liquid membrane was properly sealed and secured to prevent leaks.The contractors were instructed to repair all protrusion and mansafe post details as necessary in order to allow the Protec System to be installed to a minimum height of 150mm, and to terminate it underneath a suitable weathering flange or jubilee clip. In addition, all right angles were to be reinforced with double taping. Any protrusions that were liable to significant movement was required to have disbondment i.e., bond break, tape applied to it to stop the external coating from stressing on expansion. Furthermore, all pipes were to be abraded, solvent wiped, and where necessary, primed in accordance with the Polyroof coatings manual. A flashing detail was also to be created with a weathering flange or seal.All outlets were inspected to ensure that they were functioning properly. Any outlets that were deemed unsuitable were replaced with new ones. The outlets were cleaned, prepared, and primed as necessary. The Protec system was then dressed into the outlets as far as was practical. The inspection and replacement of the outlets and the preparation of the Protec system helped to ensure that the drainage system functioned effectively.ConclusionThe refurbishment of the roof was completed within the client’s target timeframe and budget. Following a final inspection by Polyroof Technical Services, which highlighted quality workmanship of Tower Asphalt Ltd, the client received Polyroof’s trusted Accredited System Guarantee and now has the peace of mind the roof will be leak-free for decades to come.

Fastlight Direct have undergone a refurbishment of their washrooms and chose Franke Water Systems as one of the chosen washroom manufacturers. Products provided included:2 x ANMW411 single Quadro Miranit Washbasins1 x ANMW421 double Quadro Miranit Washbasin 4 x F3SV1001 self-closing tapsMaintaining a high standard of hygiene is a key element to consider when specifying any washroom project. Franke’s Miranit composite wash basins are seamlessly moulded in Miranit, an advanced resin and granite composite material with a gelcoat layer, providing a non-porous, robust and hygienic finish. Miranit is several times stronger than ceramic, highly impact-resistant and virtually shatter-proof, making it ideal for busy washroom environments. The F3S self-closing taps are perfect for reducing water consumption with its proven piston-free self-closing water control. These highly durable self-closing F3 taps have been tried and tested over a million times, ensuring a long-lasting solution. The push cap is light and easy to use, with adjustable flow stop time for a one push operation.

Located in Tower Hamlets, Gayton House and Sleaford House are managed by housing association Poplar HARCA. Following amendments to Building Regulations, which banned the use of combustible materials in external walls of high-rise buildings above 18m, StoTherm Mineral K was specified to replace the existing EWI system.BBA-certified, StoTherm Mineral K comprises mineral fibre insulation boards and the system is classified with an A2-s1, d0 reaction to fire in accordance with BS EN 13501-1.Working on behalf of Westminster Building Company, Square 1 Architectural Solutions was responsible for removing the existing EWI and installing the StoTherm Mineral K system onto four elevations on each 23-storey block. The non-combustible mineral fibre insulation boards were secured to the existing concrete substrate using adhesive and mechanical fixings, and without the need for additional expansion joints.A StoLevell Duo Plus reinforcing coat embedded with Sto-Glass Fibre Mesh was then applied to the face of the insulation boards. This was followed by the application of 1.5mm stippled StoSilco, a silicone resin render that provides high levels of water repellence to protect the walls from weathering.

Client: BOC Car CentreLocation: Bolton, EnglandYear: 2022Project size: 1720 m²Vebro systems: vebroscreed Industrial , vebrores EP HBC, vebrores EP SCSubstrate repair and a level, durable, safe floor finish was required to replace the previously installed tiles at BOC Car Centre, a car showroom in Bolton, England.Long established in the Bolton area having opened in 1973, BOC Car Centre aims to provide a pleasant, welcoming environment for its customers and has built a positive, trusted reputation in its 50 years of trading.Jawed Patel of BOC Car Centre said of the project: “I am really pleased with Vebro Polymers… The coatings have really set our showroom floor off and look amazing!”The showroom, which is situated alongside a number of other dealerships, has approximately 200 used cars for sale at any one time, arranged over a ground floor and raised mezzanine level.With daily wheeled traffic from the movement of its fleet of vehicles, as well as sustained foot traffic from its large customer base, the ground floor and mezzanine at BOC Car Centre required a safe, hard wearing solution.vebroscreed Industrial, vebrores EP SC and vebrores EP HBC have been chosen to transform the floor at BOC Car Centre, Bolton, delivering a level, safe and durable surface underfoot.Prior to the installation of Vebro Polymers flooring materials, the concrete substrate on the showroom’s ground floor had been levelled using a calcium sulphate screed, which are known for their extended drying times and higher moisture content.In order to allow the screed to breathe, vebroscreed EP SC was chosen to overcoat this area.The mezzanine area was transformed as part of the second phase, beginning with mechanical preparation of the substrate, followed by Vebro Polymers’ vebroscreed Industrial and vebrores EP HBC.Bitumen residue was removed from the substrate, before epoxy primer and sand scatter was applied to act as a scratch coat. vebroscreed Industrial was then installed at 7.0 mm across the ground floor of the facility, to level the surface prior to the installation of Vebro Polymers resin coating materials.vebroscreed Industrial is a deep-fill, rapid-setting and hardening, high strength cementitious smoothing underlayment screed that can be overcoated with resin in as little as 24 hours between 5.0 and 15.0 mm.After a coat of vebro EP Sealer (Matt), acting as a primer, vebrores EP HBC was applied across the lower floor in a combination of RAL 7035 Light Grey and RAL 7037 Dusty Grey, with the darker shade applied as car bays to provide a simple, yet effective backdrop for the vehicles for sale.The two-coat, high build epoxy system provides a durable and resistant finish underfoot, ideal for a car showroom where there is consistent wheeled traffic.

Client: RAF LossiemouthLocation: Moray, ScotlandYear: 2023Project size: 1300 m²Vebro systems: vebrocrete SR, vebrores EP SL SR, vebrores EP HBCA range of durable, high performance floor coating systems were required for the main garage, workshop, foam storage areas, corridors, kit room and mechanical and electrical plant rooms in the new crash, fire and rescue station at RAF Lossiemouth.The new crash, fire and rescue station at RAF Lossiemouth was part of a £10.7 million scheme awarded by Britain’s Defence Infrastructure Organisation (DIO).Built by South-Derry firm, Henry Brothers, as part of a wider upgrade programme at the Moray station, the new building allows RAF Lossiemouth’s professional in-house firefighters to reach any part of the airfield in under two minutes.The main garage, workshop, foam storage areas, corridors, kit room and mechanical and electrical plant rooms represent the finishing touches to the north-east Scotland station, with construction of the new facility beginning in August 2021, future-proofing the Moray station for years to come.The site had already benefited from early completion of the resurfaced runways, installation of advanced communications and improved drainage among other enhancements to its operating capability.Several Vebro Polymers’ seamless resin-based flooring products have been expertly installed by Rothes based contractor, Hendersons, within various locations across the new site, including the main garage, workshop, foam storage areas, corridors, kit room and mechanical and electrical plant rooms.A slip-resistant, 6.0 mm polyurethane concrete system – vebrocrete SR – has been used in all engine bays alongside complementary coving within the main garage, to deliver sufficient compressive strength to withstand the rolling load from heavy 13-tonnes fire safety vehicles as well as ensure a slip-resistant profile underfoot to optimise safety, minimising slip / fall risks.  vebrores EP SL SR has been chosen for areas subject to slightly less arduous service criteria and lighter loads, including foam storage areas, service areas, corridors.In the less frequented, and therefore less trafficked, back-of-house mechanical and electrical plant rooms, as well as in the Engine Test Facility, vebrores EP HBC, was chosen.  As the latter area required a routine refresh, the surface was prepared, primed and re-coating before adding vibrant yellow linemarking to regulate traffic movement.Established over 40 years ago, Hendersons Ltd provide a range of industrial painting, decorating and flooring services.Hendersons’ dedicated resin flooring team carry out work in the construction, distilling and brewing, food manufacture and aerospace industries. Continual training of existing staff and development of trainees in all of the company’s service offerings ensures that Hendersons continue to offer an unsurpassable service. 

Ashton Under Lyne - Town Centre Public Realm (2000m2)Project Description: Ashton Under Lyne’s town centre was transformed with £10.8m of levelling up funding. A transformational & bold project ensuring Ashton’s historic market square is future proofed and fit for modern market needs. New paving means the square is accessible and safe for all visitors and residents. Larsen Streetscape paving mortar system is the preferred option for laying paving. Product Showcase: Larsen Streetscape paving mortar system is a collection of high-performance mortars for the construction of pavements. The products are specifically formulated to exceed performance characteristics, as set out in BS 7533. Products used:            ·  FBC Eco Fine Bedding Concrete - Ideal for pavements constructed with natural stone, concrete & clay paving units. ·  PS Eco Priming Slurry - Applied to the underside of all paving units to create an exceptional bond to FBC Eco Fine Bedding Concrete. ·  FJM Eco Flowable Jointing Mortar - Filled the joints to complete the installation. Rapid setting with high early strength gain, FJM Eco can be opened to foot traffic in one hour.               ·  EM Epoxy Mortar - A three-part pack solvent-free epoxy resin mortar - perfectly suited for areas where exceptional strength and bond are required. For further information or technical data sheets on the Larsen Streetscape product range, please visit www.larsenbuildingproducts.com. 

Project detailsKenwood, a kitchen appliance manufacturer in Hampshire was suffering with dusty floors and wanted to improve the visual appearance of the warehouse area. Kenwood contacted Watco because they had come to trust our products, having used them over many years. We suggested not only the most suitable repair products and floor coatings but a trusted and experienced flooring specialist to apply the products, Aedean Flooring Ltd in Farnborough, Hampshire.Our solution The floor was shot blasted and lightly ground before being repaired with Watco Concrex® Carbon Fibre, an incredibly strong epoxy resin repair mortar and Watco Flowpatch®, a pourable patch repair material for heavily trafficked floors. Aedean suggested the use of colour inside the aisles, which Kenwood thought was a good idea as it would making identifying each aisle easier. Epoxy Gloss Coat in mid grey was used in the main walkways in the warehouse so that the area could be back in use quickly after coating. The colours chosen for the aisles were: Safety Yellow, Signal Red, Royal Blue and Black. Epoxy Gloss Coat is an extremely tough and decorative industrial floor coating which is ideal in situations where durability is important. "We are delighted with the outcome which completely revitalised the appearance of the warehouse, protecting the floor for many years to come."

Installed by specialist contractor MIB Facades, part of The MIB Group, the façade features 11mm thick, 900mm x 450mm RIVEN cladding panels in a dark basalte finish. Arranged in a regular pattern across the entire ground floor, the cladding is used to create a strong base to the building’s exterior which combines to create a truly striking contemporary facade.Each Carea panel is formed using 90% natural minerals and 10% binding resin to provide the perfect aesthetic solution for both the client and the designer. Installation is quick and simple with the Carea facade system, as each panel is supplied with specialised horizontal rails that fit onto vertical cladding supports. With precisely routed grooves on the top and bottom, the simple fix provides a totally seamless finish to maintain the stunning appearance of the project.As well as providing a stunning exterior, the Carea cladding system offers superb thermal and acoustic insulation, alongside excellent performance qualities. Carea Ardal cladding panels are resistant to climate and are unaffected by graffiti due to their non-porous composition.While aesthetics were of importance, the specification of Carea cladding brought an array of other benefits to the development. The cladding provides a long lasting and cost effective solution, offering a high degree of insulation that will play a pivotal role in improving the leisure complex’s thermal efficiency and lowering its heating needs to aid sustainability.

Queens Crescent is a bustling retail street situated in London’s Kentish Town. The roof area above the Post Office building, which also served as a communal walkway area with access to the upper level of the adjacent buildings, had been suffering from leaks. To add to the issues, the aged promenade tiles had worn and become a slip hazard when trafficked. Looking for a lasting waterproof solution that can also provide heavy duty anti-slip surfacing, the client turned to Polyroof for a solution. To minimise access disruption to the upper level adjacent buildings, the client had organised a 5-day window for the waterproofing and surfacing works to be completed.The SolutionThe main contractor had removed the old paving slabs and membrane back to the concrete deck underneath and carried out repairs to create a level surface.Approved Polyroof Contractor Emperor Roofing began by priming the concrete surface to create a sealed, non-porous substrate. With its quick-curing properties, the Polyroof primer was ready to be over-coated only 30 minutes after its installation.A specialist twin-pack epoxy metallic primer was applied to metal detailing sections, including ducting vents and the intricate balustrade detail alongside the communal stairwell, which also formed part of the specified works.Local reinforcements were carried out to these details involving taking Protec resin and PolyMat 450 up by 150mm before applying the full waterproofing system.Upon completion, the balustrades were re-painted, with the paint being taken over the waterproofing membrane to create a neat detail. A key advantage of liquid systems in general is their ability to seamlessly seal around complex detailing; in this instance, quite simply, the balustrades could not have been sealed effectively using a traditional waterproofing technology.Polyroof’s Protec System enjoys exceptionally fast detailing speeds, where its formulation allows it to rapidly break down the chopped strand mat reinforcement and neatly moulds around the detail it is covering. To the left of the stairwell, the Protec system was chased in at a height of 150mm above the level of the stairs.The termination point of the waterproofing membrane was sealed with mastic to create a fully weatherproof detail. The Protec system was dressed onto the wall abutments to the main areas but left self-terminated as new render is to be applied to the walls and taken down over the top of the Protec system.After local reinforcements were completed the main waterproofing system was applied to the walkway and stair areas.The two-coat Protec system was able to be rapidly installed with its 30-60 minutes cure times, meaning the project was comfortably ahead of schedule by the time it was complete.Next, the designated anti-slip areas were carefully masked off, leaving the exposed waterproofing to the roof perimeters, detailing and vertical sides of the step and stairs. A third coat of Protec was applied to the masked sections and, whilst the liquid was still wet, 0.7-1.2mm quartz sand aggregate was broadcast into the resin.Once dried, the aggregate is embedded within the membrane and lose sand was brushed off and collected to be re-used. In order to provide an extra-tough surface that sealed that aggregate in place, a coating of PolyFinish was applied over the aggregate in the client’s choice of light grey.

NSK Bearings Europe Ltd, based in the market town of Newark, was looking for an office washroom refurb and specified KWC DVS products for the project. Inspired Washrooms, a Nottingham based fit-out company, carried out the upgrade with the instalment of a wide range of practical and modern KWC DVS products, including our Miranit washtroughs and our ‘high speed’ hands-in dryer. • 1 x SOLX1800T Washtrough with three wash places and tap holes • 1 x SOLX2400T Washtrough with four tapholes • 5 x CHRX670 Jumbo toilet roll holder • 4 x DRY600 Hands-in dryer The company were looking for a contemporary and clean look with efficient water facilities. Our Miranit washtroughs are made of a highly durable, shatter-proof resin bonded material granite. They are aesthetically pleasing, making them the perfect solution for those requiring a stylish and reliable product. Our DRYX600 hands-in dryer is sensor operated with a drying time of 7-10 seconds, making it perfect for commercial environments where hygiene and water saving are essential. Chris Kightley, Managing Director of Inspired Washrooms, commented, “We work with KWC DVS regularly and can always trust them to provide quality products. Over the years, we have worked on many projects together, and we would consider them one of our most trusted partners. Their Miranit composite range is excellent for completing various projects and complimented the timeless, natural-looking aesthetic that we created for the NSK Bearing washroom.”

application area: commercial kitchen extractuse type: school kitchen air extractionproject scope: line brick duct with four linersadded value: 25-year guarantee on liner, no need to fit and maintain chimney fansBackgroundVentilFlex-25 engineers were to supply and install a bespoke kitchen canopy solution for a grade 2 listed school building in Hampshire. The bespoke canopy could not be fixed to the walls or the ceiling, which was 14 meters high.The 20-metre ventilation shaft had metal supporting crossbars. This made it impossible for any rigid extraction ducting system to be installed without affecting the integrity of the structure. The client opted for a kitchen extraction system with a different approach – VentilFlex-25 RKV – a composite liner solution supplied in a flat and soft state. The bespoke-made liners are useful for ducts where access is difficult or if the duct has bends and offsets.The main challenge of this installation was to insert and inflate 4 VentilFlex-25 RKV liners simultaneously. This way the liners would fill the available duct space evenly and act as a single large liner.Statement of workThe steaming took a few hours, during which the high temperature started a chemical reaction in the composite structure which solidified the resin and gave the liners their final physical characteristics – tensile strength, high corrosion-resistance, high heat-resistance and an air-tight finish. The new VentilFlex-25 RKV liners provide an outlet for the gases coming from 3 combi ovens, 2 range ovens a fryer and a grill.

'NO-DIG' RESIN BOUND SURFACING SOLUTION FOR PARK IN PUTNEY, LONDONTerrabase Rustic was selected for a ‘no-dig’ project creating new pathways across existing grassed, macadam and gravel areas in a popular park in Putney, London.Addagrip approved contractor True Grip Ltd was approached by the local authority to provide a quote and proposal to upgrade the existing pathways and create new paths to the Leader’s Gardens, a small public park lying alongside Putney Embankment, opened in 1903.SURFACING REQUIREMENTOne of the issues to be resolved was that the tree roots could not be disturbed so a ‘no-dig’ system had to be applied around the trees and rooted areas. For these ‘no-dig’ areas True Grip specified Addagrip’s innovative Terrabase Rustic system to be laid directly onto the existing grass and directly over the rooted areas, creating a new pathway. This meant that the trees and tree roots were not disturbed and due to the porosity of the Terrabase Rustic system, precipitation would not be reduced, irrigating the existing surface without changing the trees’ climate or environment.Over 250m2 of Terrabase Rustic Oak 6 -10mm aggregate blend was selected to provide attractive, hard wearing, natural aggregate pathways that are low maintenance, seamless and in keeping with the park setting. The porosity of the Terrabase Rustic system allows essential drainage to reach the tree roots and provide all year round access for pedestrians and wheelchair users.The project was a great success and the paths now provide a circular route around the Beverley Brook area.

Client: Bruntwood Estates Specialist Contractor: Grade-2 Structural Repairs Main Products Used: Emseal SJS SystemThis busy, multi-storey, prime location, car park is located between Manchester United’s Old Trafford Football Stadium, Lancashire’s Old Trafford Cricket Ground and Trafford House, a 12-Storey commercial development. The businesses use the car park during the week and then it is reserved for MUFC fans on matchdays and weekends. The car park was undergoing scheduled structural inspection, when it was discovered that the traditional compression joints were failing in the wide structural movement joints on the access ramps. This meant they were now leaking and allowing water ingress, which could lead to damaging salt deposits on expensive vehicles, as well as potential corrosion and damage to the reinforced concrete decks and the structural frame itself. These joints needed to be made watertight and accommodate significant horizontal and vertical movement, as well as traffic impact and weathering. The engineers looked for a solution that could safely repair and seal the joints, but with only minimal ramp closure or downtime, and the Emseal SJS System was selected as the ideal solution, as it could be installed in just two short, phased closures at weekends, when there were no home games. In the first weekend, with only one lane closed, the failed compression joint was removed and the joint arrisses made good with fast setting resin, then on the next weekend closure, the bespoke lengths of Emseal SJS were installed with access only required from above.  

Housed within a Grade II building in Birmingham City Centre, Henman & Cooper Bar is a quirky cocktail bar with rooftop terrace created by Wayne Tracey, owner of a collection of bars including popular nightclub Snobs.The innovative bar was transformed in 2019 and owner Wayne required the installation of high-quality bathroom products to compliment the modern décor but it needed to be robust to withstand the hardest of treatment.TYDE Business Development Manager, Anthony McDonagh met with Wayne to discuss his exact requirements. Anthony visited the venue to inspect the area to determine which of the TYDE products would be most suitable. Internal discussions then took place with the TYDE product and design teams. We engaged our client and made recommendations based on the best solution to meet his needs. The TYDE Resan® range is manufactured to the highest standard and is engineered from an advanced polymer resin material which is shatterproof, hard-wearing and chemical resistant. This makes the products perfect for Property Managers looking for vandal resistant sanitaryware.Testimonial“I was really happy with the whole experience from my initial conversation with Anthony to purchase and installation. The WC’s back-to-wall feature hides the cistern and saves space and most importantly they are vandal-proof which is just what we need. I was so impressed, TYDE have also helped to install WC’s at one of my other bars. I wouldn’t hesitate to recommend them. Superb products and service.”

A friendly and welcoming school based in Blackburn in the North West of England, St Stephens Church of England Primary School is a place where pupils can develop their skills in a school that is proud of its Christian values and high standards of teaching. The school has been praised for its philosophy of continuous improvement by a recent ofsted inspection, providing a nurturing environment for children.Continuing the high level of teaching facilities was paramount for the school, and after discovering that the gutters and parapets of the building were aged and leaking, it was vital that a solution was found before this caused issues.The ChallengeIn coordination with Polyroof Products Ltd a survey was scheduled to take place at the site to determine the exact nature of the issues and formulate a solution. Upon inspection it was discovered that the existing waterproofing consisted of a single-ply membrane which had become aged with various leaks being reported and localised repairs carried out with not much effect. The underlying build-up consisted of a galvanised steel metal deck and had been coated in plasticol. Once the survey was complete it was clear that the gutters and capping’s would benefit from a high-performance waterproofing system installation, this would protect from further leaks occurring.The SolutionThe System of choice for this project was Protec Xtraflex. Protec Xtraflex is a highly flexible version of the Protec system designed for coating gutters. Its fast curing technology and imperviousness to standing water fulfilled the rapid solution needed to offer durable waterproofing performance for this project. Taking into consideration the information obtained from the survey, a bespoke Polyroof specification was created to combat all of the issues discovered. The chosen Polyroof Approved Contractor to carry out the work on this project was the KSD Group, a contractor with a wealth of experience in the roofing and construction sector.Once all these aspects were in place, work could officially begin. Firstly, it was highlighted that falls and drainage were already present, so the Polyroof specification made use of the existing falls, combining this with the chosen waterproofing system. During this project, there was no need to strip back any of the existing waterproofing. It was made good where required, allowing a smooth substrate for the new system to be bonded to. Once this stage was complete, the area was cleaned and prepared for the new system by removing any dirt and debris. The Protec Xtraflex system was now ready for installation. Firstly, all surfaces that required it were primed, including the single ply existing waterproofing, which required a Polyroof SP Primer 202. During this installation, all lap joints and bolt heads were applied with Polyroof Butyl Tape and Polyroof Butyl Lap Tape, reinforcing these points before application. Pre-formed high-quality Polyroof drip trims were installed to the outer edge of the metal capping, and new flashings were also installed to cover the exposed insulation at this detail.The first coat of Polyroof Protec Xtraflex was applied to the substrate. This consisted of Xtraflex resin and Polymat 450 and was allowed to cure. Due to the rapid cure technology of the system, this only took 30 – 60 minutes, allowing for quick installation. Once complete, the second coat of Protec Xtraflex Resin was installed and allowed to cure.CompletionThe project was efficiently managed by both the contractor KSD Group and regular Polyroof Technical Services visits to ensure that each aspect of the project from start to finish was carried out within the client’s specification, time frame and budget. The project was a great success showing the high-quality work from KSD Group. The customer can now be confident that this new Polyroof Protec Xtraflex membrane will last for many decades to come.

This building was once home to the Henderson Garage door production facility, with the client in the process of renovating the entire premises to be split into several new warehousing and office units. To be able to secure new tenants, however, there was an urgency to stop a mass amount of water ingress into the building, due to the roof's years of neglect.Systems in useHyranger®Starcoat® RChallengesThe state of the existing waterproofing was poor, meaning it needed to be stripped back to the metal deck below. Given the years of water ingress it was clear some areas of the substrate were deteriorating and would need replacing.There was also an issue with the adjacent metal cladding to the perimeter of the roof space, one of which was coated in an asbestos paint and the potential for asbestos rope within the old rooflights. All of this needed addressing prior to the roofing works commencing.SolutionsAxter were called to initially survey the roof area, highlighting the main areas of concern and interface issues. Following a roof condition survey report, proposals were put forward as to how best to detail waterproof these areas and achieve the brief set out by the client.To the metal cladding, Starcoat R cold applied liquid bitumen PU resin was used to create a waterproofed upstand without the need for the complete removal of the cladding. Upon discussions with the building owner, it was also discovered that the existing rooflights were no longer needed, so these were boarded over and waterproofed in line with the rest of the main field area.The Hyranger system, comprising polyester reinforced SBS polymer modified bitumen membranes, was ideal for the job due to its guarantee strength, stability, performance and cost efficiency.The completed roof gained a 20 year guarantee and extended the life of the building.

Our client, the world’s second largest producer of bottled water, was looking for industrial floor paints to renovate and maintain indoor walkways and create seamless traffic flows in its factories. And that’s no mean feat as the area to paint was over 2500 m2!"The objective of the refurbishment was to improve the visibility of the walkways in the production area to enhance employees’ safety."As the factory hadn’t been renovated for some years, floor markings were no longer visible and cracks were appearing throughout thus increasing the risk of trips and falls.In a food processing plant, there are strict environmental and safety regulations to comply with. It was therefore important that the paints and coatings used in the refurbishment conform to those regulations, but also have a rapid curing times to minimise downtime.Our client’s organisation relies heavily upon the dynamism of its teams. It was therefore only natural that employees themselves – from the accounting department to the technical teams - rolled up their sleeves and got on with the refurbishment project. The idea was to raise awareness of safety issues in the factory. For us, it meant we needed to supply user-friendly paints and coatings that could be applied easily by staff. Our solutionOur client researched various solutions and suppliers for their refurbishment project. Watco products, which are long lasting and user-friendly, stood out from the competition. Three products were applied: Safety Grip: A heavy duty anti slip, two pack epoxy resin coating designed for dangerous areas. Epoxyline: A heavy duty, fast drying, line marking paint. Epoxy Gloss Coat: An extremely tough floor coating that is virtually solvent free, and therefore ideal for a food processing plant.

An historic landmark in the Lake District has been given a new lease of life with the installation of StoTherm Mineral K external wall insulation and StoSilco finishing render. Built in 1937, the building in Keswick originally housed the UK’s first pencil factory, and now provides new headquarters and site for the Keswick Convention for the Keswick Ministries organization. After being used by the Cumberland Pencil Company the building had fallen into disrepair. Set at the entrance to Keswick, this important local landmark has now embarked on a £10.5m redevelopment project, split into four phases. The Sto materials have been used on the first phase which has seen the building’s front elevation fully restored, and they have also been specified for the remaining three stages of the work.The BBA-certified StoTherm Mineral K system combines impressive insulation with unrivalled fire protection characteristics. It features Sto-Mineral Fibre thermal insulation boards, which in this case were fixed to the substrate using StoLevell Duo Plus mineral bonding and reinforcing mortar.  “This allows any unevenness in the surface of the substrate to be accommodated and makes installation a fast and easy process,” comments Alan Rees of Eco Rend North East who installed the Sto system. This efficient single-leaf construction allows for excellent thermal performance without reducing the interior space, and as it requires no additional expansion joints, a smooth and unbroken exterior surface can be created.  An additional mineralic reinforcing coat was applied and the exterior surface was finished with StoSilco silicone resin render.  With high CO2 and water-vapour permeability, StoSilco render allows a weather- and water-repellant outer surface to be created in any of the 1,000+ colours available in the StoColor System.  

In this case study, we take a look at the amazing project undertaken by Allium Landscapes, as they were tasked by their clients with converting a garden into a haven of safe play for their young children. The objective was clear: create a secure play area that encourages imaginative play without compromising on safety.To achieve this goal, Allium began researching to identify the most suitable safety surfacing option to install beneath a wooden climbing frame and slide. After detailed research and discussions with their clients, they arrived at the decision that a wet pour rubber surface would be the most suitable solution, blending safety and aesthetics seamlessly. They opted for this superb rubber surfacing solution to ensure;Reduced risk of injuries: The top priority was to reduce the risk of fall-related injuries and wet pour rubber safety surfacing was deemed the ideal choice for this purpose.Low maintenance: Allium wanted a solution that would stand the test of time and the unpredictable British weather. Wet pour rubber is highly resistant to weather elements including rain, wind and UV rays, ensuring year-round usage without the hassles of regular maintenance.Stability and non-slip: Allium understood the importance of providing a stable, non-slip surface conducive to running, jumping and all other kinds of play.The Wet Pour Rubber Installation ProcessThe journey to achieve a safe and visually appealing play space began with the excavation of the existing grass and soil surface. In its place, a strong sub-base was prepared to provide a solid foundation for the rubber surfacing. This crucial step helps to ensure the stability and longevity of the play area.Next, SBR rubber was mixed with our rubber resin binder in a forced action mixer. This mixture was then laid and trowelled onto the prepared sub-base. The thickness of the SBR base determines the critical fall height rating of the rubber surface, so it is highly recommended that you plan carefully to ensure your new surface provides a suitable CFH rating for the play equipment it is under.Following this, the Reseda Green wet pour rubber was mixed together with our specialist rubber crumb resin binder in a forced action mixer. The skilled team then hand-trowelled this attractive 15mm top layer onto the SBR base, creating a seamless and resilient surface beneath the climbing frame and slide. The unique green colour adds an inviting touch to the garden.With the safety surface in place and fully cured, the installation of the climbing frame and slide followed. The team followed the manufacturer's instructions to ensure that all components were securely fastened and the frame was level, stable and firmly anchored to the floor using anchors in the rubber surface. These additional safety measures provided complete peace of mind to the clients, knowing that their children were not only protected by the rubber safety surface but also by a sturdy and securely anchored climbing frame.Project OutcomeThe transformation achieved in the client's garden is nothing short of astonishing. Their children now have a safe, durable and visually appealing play surface beneath a new wooden climbing frame and slide. With the wet pour rubber surface in place, the family can now enjoy the outdoors without worry, knowing that their children are shielded during their outdoor adventures. Allium Landscapes went above and beyond to deliver the garden that the clients had requested.We would like to thank Allium Landscapes for selecting us as their supplier for the wet pour rubber surface and for sharing the photos of this exceptional installation allowing us to produce this case study.Should you have any questions regarding wet pour rubber surfacing or any of our other product offerings, please don't hesitate to get in touch with us. We're here to assist you every step of the way.

Hindu Temple & Community Centre, Nottingham, looked for a washroom revamp and specified Franke products for the project. Inspired Washrooms, a Nottingham based fit-out company, executed the project by installing a wide range of Franke products. The three-week programme included the installation of Franke Miranit washbasins and accessories from the Rodan range. The full range of products provided was: ·       2 x ANMW431 Quadro triple washbasins ·       6 x F3SV1001 FS3 self-closing pillar taps·       9 x CHRX669  Jumbo toilet roll holders ·       5 x RODX618 RODAN soap dispensers for wall mounting ·       4 x F1390 AIRBLAST hand dryers (white) The Temple, based in the City of Nottingham, was developed in the early 1970s and has since evolved into an establishment covering a wide range of activities promoting the Hindu ethos. These activities range from Religious, Cultural, Social, Festive, Educational and Charity events to Yoga practice.Miranit washbasins are ideal for busy areas such as community centres. Miranit is a shatter-proof, resin bonded mineral granite material and provided a robust and aesthetically pleasing solution to the project. Miranit is cast in a single mold with no adhesive seams or joints and offers high stability and high durability while keeping a contemporary style.  Chris Kightley, Managing Director of Inspired Washrooms, commented ‘‘We work with Franke regularly and can always trust them to provide us with quality products. Over the years, we have worked on many projects together, and we would consider them one of our most trusted partners. Their range Miranit composite washroom basins are excellent for various projects that we complete, and the Rodan accessories angular side profiles complement the contemporary décor of the washrooms”.

Altro floors and walls bring the seaside in at Cornish holiday parkIssueBeachside Holiday Park is a busy, seasonal, family business that recently celebrated its 60th anniversary. In response to customer needs, the team at Beachside Holiday Park was investing in a large refurbishment, to totally transform the main building, providing a new, spacious, cohesive reception, restaurant, bar and soft play area with an overall beachside theme. The refurbishment needed to be completed in time for an expected busy holiday season.ApproachIn the large reception, restaurant and bar area, flooring choice was vitally important to achieving the overall vision, with the team wanting to create a space that shouted sunny seaside, even if it was raining outside. Beachside turned to Ian Williams of Ace Flooring & Carpets on the recommendation of their main contractor. “We worked closely with Ben and the team at Beachside to make sure we got the look and feel they were after,” explained Ian. The toilets and back of house areas also needed a refresh, providing customers and staff with hygienic and safe spaces.SolutionThe Beachside Holiday Park needed a floor for front of house that provided longevity, durability, looked good and was easy to maintain. The team at Beachside Holiday Park and Ace Flooring worked together on this incredibly impactful space and selected two wood-look options of Altro Ensemble modular flooring. In the kitchens, Ace Flooring recommended the tried and tested combination of Altro Crete resin floor and Altro Whiterock hygienic wall cladding to deliver a robust, resilient and hygienic Hazard Analysis and Critical Control Point (HACCP) approved solution. In the toilets and throughout the back of house, the installation of sustainable Altro XpressLay adhesive-free safety floor reduced the downtime of these busy areas.The design was so good, Ace Floor and the Beachside team were nominated for, and won, an Altro Design Recognition Award.

Marrtree Business Park is a large warehouse estate, mostly made up of single storey industrial/warehouse units. A refurbishment of their roof was needed as part of a wider development, including full renovation of the office suite, new LED warehouse lighting and electrical installation.Systems in useForce®Starcoat® RChallengesOne significant challenge for this project was that the roof did not comply with current Part L building regulations and needed thermally upgrading as part of the building refurbishment works. There were also combustibility issues with the metal cladding to the perimeter of the flat roof area. Not only this, severe ponding water and delamination of the existing membrane meant poor drainage falls across the roof area.Access was also a challenge for this survey, with a scaffold having to be erected before the final roof condition report could be conducted, so time and turnaround was key to lessening additional costs for the building owner. Axter were able to conduct the survey and get recommendations and specifications to the main contractor and client within a 48 hour window, allowing the scaffold to remain in situ in preparation for works to commence as soon as possible.SolutionsAs the existing waterproofing was beyond repair, we recommended that it be completely stripped back to the metal substrate. In its place, the Force reinforced bitumen system was installed, which was idea due to its durability, flexibility and exceptional ageing characteristics.The system incorporated Hytherm ADH Tapered Insulation following on from a level survey to improve falls and upgrade the thermal performance of the building in line with current regulations.Axter’s Starcoat R cold liquid bitumen PU resin was employed to mitigate any potential fire risk to details, in line with the NFRC’s Safe2Torch guidance. A charcoal granule finish was added to this in order to maintain continuity of the RBM membrane aesthetic.

We were brought in by Middlesbrough Council to complete the roof refurbishment of Abingdon Primary School.Systems in useExcel®Starcoat® ROverviewWe had originally worked with Middlesbrough Council to complete Abingdon Primary School’s first phase of the roofing in 2015, and were asked to review the remaining flat roof areas to bring them in line with the previous phase.ChallengesWith this being a school, all works had to happen outside of school terms, so works began at the beginning of the summer holidays and had to be completed before the start of the September term. This on its own posed challenges to make sure that all roofing works were completed on time so as not to disrupt any of the children’s educations. Logistics were crucial, as was collaboration between Axter, NT Sweeting and Middlesbrough Council.There was also the issue of combustible areas around the perimeter of the building with some cladding details and some windows that could not be detailed in a traditional torch on application.SolutionsWorking closely with Middlesbrough Council from the outset, we surveyed the roof area and ensured the new waterproofing and previously completed phase were compatible. We also liaised closely with NT Sweeting to make sure all products were available and delivered to site on time to avoid unnecessary delays to the roofing works.Our Excel reinforced bitumen membrane system was specified for the main roof area; the membrane is manufactured with the unique Alpa polymeric binder, making it our most technologically advanced RBM system.Axter’s Starcoat R cold applied liquid bitumen PU resin was used to detail combustible items picked up in our report, including interface to windows and cladding abutments in line with Safe2Torch guidelines, which eliminated all fire risk.

Clarendon is a project undertaken by Berkeley Group in North London, as part of a regeneration scheme that will provide over 1,700 homes and 125,000 sq ft of commercial space.This project aims to make the best use of brownfield land and also highlight the benefit of master planning which helped the scheme win “the best 2022 planning award”.Sayfa Group supplied the Clarendon project through a partner contractor, responsible for the height safety and façade access systems throughout the project. There were various base types and styles required for a variety of locations such as balconies, terraces, and rooftops. However, of all the varieties there is no greater example of planning ahead than the Cast-In Davit Base.Why Davit cast-in bases?Davit systems are an essential solution for cleaning and maintenance strategies. They provide easy and safe access for rope abseil teams to access a building's façade.Cast-in Davit bases are the most cost-effective type of base for both initial and life cycle price basis. The Davits bases are set out to specific datums and are generally tied into the rebar instead of the traditional process of drilling concrete and resin fixing. The process for which is often time consuming, highly weather dependent, and prone to human error. The method of casting in bases accelerates the programme by removing interfaces and potential delays between the trade activities of installing the posts and insulating/weathering the surface. Beyond installation the ongoing maintenance price or 'lifetime cost' of 6 monthly LOLER inspections is significantly reduced. Non-cast in Davit Bases require a thorough examination of the fixings which may include torque testing if required. Visit our LOLER Testing and Inspection Guidance for more information.To learn more about our EdgeSeil range visit our Products Page or get in contact with the Sayfa Group Team.

More than 20,000m² of Sto’s external wall insulation system has been specified for two residential schemes at Cherrywood, Ireland’s largest urban development driven forward by real estate group Hines and its joint venture partners, APG Asset Management over the past seven years.Located on a 360-hectare site to the south of Dublin, Cherrywood is expected to serve a population of 25,000 people, offering more than 7,700 new homes, six schools, three parks and leisure facilities.Henry J Lyons Architects selected the StoTherm Mineral insulation system for apartment blocks forming part of the first and second phase of the residential construction. Now complete, the first scheme comprises 431 homes divided into two equally-sized blocks. The second consists of 520 units spread across three blocks and is due to be completed in Summer 2023. Sto installation work was carried out by applicators Platt Reilly.Consisting of mineral fibre insulation boards, the StoTherm Mineral system provides a high level of thermal performance and fire protection. It has been installed onto lightweight steel frames using Sto-Rotofix Plus. Thanks to a unique spiral design, these fixings help to create a seamless façade across all the blocks as well as a cavity behind the insulation board allowing any excess moisture to drain. Using the Sto-Rotofix-Plus, any unevenness in the substrate can be easily rectified by adjusting the insulation boards after they have been installed. This means there is no need for unsightly expansion joints and a smooth surface can be created ready for applying the render.All the apartment blocks will be finished with the StoSilco silicone resin render to provide high levels of water repellence and resistance to algae and fungus growth. 

Basildon & Thurrock University HospitalBauder Total Roof System (BTRS) and LiquiTEC cold applied waterproofing systemSynopsisBasildon and Thurrock University Hospital’s existing roof was failing in multiple areas, and 80 rooflights needed replacing. The client wanted the refurbishment to make as little impact as possible on the departments directly below which included drug refrigeration, x-ray and ultrasound clinics, patient wards and operating theatres.Bauder Building BoardProject:Basildon & Thurrock University HospitalLocation:EssexProject Type:RefurbishmentRoof Area:900m²Specifier:NHSApproved Contractor:Breyer ConstructionProject challengesThe plant on the rooftop could not be turned off or raised and many of the AC units and boilers had to be left running due to the nature of the rooms below. Certain areas had to be repaired before others and detailing under and around the plant that could not be raised was almost an impossible task. When working around the plant, COSHH regulations had to be considered and adhered to.The result Coordinating with both the client and approved contractors was key in this project, and by using cold liquid applied waterproofing the contractors could ensure a watertight seal with quick application, allowing them to complete the remainder of the roof using reinforced bitumen membrane, and meet the tight project deadline of 12 weeks.System installedBauder Total Roof System (BTRS)Suitable for a variety of applications on both new build and refurbishment projects and can be used in warm, cold and inverted roof scenarios.1 Bauder K5KA top quality, heavy duty, torch-applied SBS elastomeric bitumen capping sheet. The product features a spunbond polyester reinforcement to allow the finished product to cope with structural movement without fracture, and a mineral finish to provide protection against UV degradation.2 BauderTEC KSA DUO 35A 3mm thick technically advanced self-adhesive elastomeric bitumen underlayer with DUO lap technology and glass lattice reinforcement.3 BauderPIR FA G16 Tapered (laid to falls)Tapered insulation is a lightweight, convenient, easy to install and cost-effective alternative method of providing falls to a roof instead of incorporating them into the structure.4 BauderTEC KSD FBSA technically advanced, self-adhesive SBS elastomeric bitumen air & vapour control layer, with a mica finished upper surface to allow easy bonding of insulation using the specified Bauder insulation adhesive.LiquiTEC Roof SystemThe Bauder LiquiTEC roof systems combine ease of application, fast cure and durability to provide a cold applied liquid waterproofing product second to none.1 LiquiDEK with reinforcement layerA cold applied liquid fast curing waterproofing resin, for use on the main roof area of the LiquiTEC Roof System. It is applied in 2 coats ‘wet-on-wet’, with a layer of Bauder 110g reinforcement fleece between them. The product is a PMMA based resin and requires the addition of catalyst to trigger curing. It is solvent, isocyanate and halogen free, minimizing its environmental impact.2 BauderTEC KSD DUOCarrier membrane & Vapour Barrier is a technically advanced self-adhesive elastomeric bitumen vapour barrier with patented “DUO” lap technology. The product features an aluminium foil facing for vapour impermeability.AdvocacyBreyer Roofing’s Contracts Manager for the project, Kerry Cutts:“The main challenge was working around the hospital’s requirements. For example, we provided a weekly plan for the areas we were working in and the rooflights / plant affected. Where possible, we worked out of hours while doing rooflight replacements to minimise any issues. We also worked closely with Bauder to vary the specification when we had to work around live plant. The communication between Bauder and Breyer Roofing was exemplary throughout and I was pleased this completed project was nominated for a national award."

1,500/M2 3mm Aluminium 1050 Grade H14 in Optima FC and Optima TFC systems has been used in the completion of the striking Onyx Building, Lancaster Circus in Birmingham. Optima FC was selected as the client required a hook-on cladding system with secret fixings for the main extent of the face. Optima TFC was then used in a mechanical fix for the slatted window cover panels due to barrier loading requirements.The building, which has been designed to achieve a BREEAM Excellent rating, comprises of two bold, angular towers with sharply defined ‘razor’ edges and a smooth, highly detailed, gloss black finish, rising 13 and 24 storeys respectively. The towers are anchored by a middle section rising to 10 storeys and finished with a traditional, matt brick with defined window reveals and texture.The Optima FC & Optima TFC systems were used with bespoke detailing where the main façade (Optima FC Hook On) met with a slatted window cover panel (Optima TFC).Sotech and Axalta Coatings created colour matches to Alucobond 887 & Alucobond 888 Metallics to allow this project to proceed via a powder coating route.Now available for students, the 1025 building occupies one of the most prominent sites in the heart of Birmingham City, positioned between Vesey Street, Lench Street and New Town Row.TESTIMONIALSJamie Smith, Estimator:“It’s an eye catching building in a busy area of Birmingham. The mixture of Axalta 887 & Axalta 888 Metallic is almost alien against the traditional brick and terracotta buildings within its proximity.Phil Fisk, Axalta:“The striking, dark colours chosen for this project were bespoke metallic products bonded to gain the highest application stability. Manufactured using Axalta’s Super-durable Polyester resins incorporating higher grade pigments and stabilisers, the enhanced coating provides outstanding exterior durability as well as looking aesthetically impressive”.

We are delighted to have recently worked in partnership with Ashby Facilities in Pelsall to deliver a range of high quality aesthetically pleasing and robust bathroom products for eight purpose built mental health bungalows at St Peter's Gardens, Stafford.Ashby Facilities approached TYDE in order to help provide them with a washroom solution for a newbuild development consisting of eight bungalows. The brief we received detailed the extensive requirements which was for a number of high quality, damage resistant anti-ligature sanitaryware products that were to be installed for their resident's safety. It was imperative that the solution we suggested was aesthetically pleasing and not look too overly 'clinical'.Our suggested solution was the installation of a number of products from our Dudley Resan® range. These products are tested and manufactured to the highest standards and offer a perfect alternative to stainless steel. Resan® products are uniquely engineered from an advanced polymer resin material which is shatterproof, exceptionally hard wearing and chemical resistant, making it the perfect solution for mental health institutes.  The TYDE team looked at the entire range and presented all suitable options. The Resan® standard height pan with blue rim was chosen along with the Resan® infra-red basin, Resan® shelf and matching Resan® mirror to complete the look.   Jamie Cooper, Operations Director of Ashby commented, "Our main aim was to provide a safe environment for the residents, so the anti-ligature features were essential. We also wanted the bathrooms to suit the style of the bungalows and many of the alternatives we looked at were dated and not suitable. When we saw the Resan® products from TYDE we knew we had the right products to meet our requirements. We are very satisfied with the products TYDE recommended; so much so that we are already looking at working with them again on other projects as they always deliver top quality products that are not only good to look at and use but more importantly are fit for purpose".