"heavy duty tile flooring"

With annual passenger footfall figures in the region of 29 million in 2016, AATi was an obvious choice when selecting stair nosings to cope with the enormous and increasing footfall at the station, not to mention the use of abundant and ungainly heavy wheeled suitcases that appear to continuously damage staircases today.

CRT Flooring Specialists Ltd have used UltraFloor’s latest product innovation, Level IT Hydra Bond, to install 800sqm of vinyl flooring at Warrington’s £4.3 million Emergency Department extension.BackgroundLeading infrastructure and building specialists, Tilbury Douglas, have been appointed by Warrington and Halton Teaching Hospitals NHS Trust to complete the £4.3 million Warrington Emergency Department extension.The much-needed investment will increase capacity, improve patient care and modernise facilities.The ChallengeHigh performance products that would work quickly and withstand the constant and heavy trafficking of hospital staff, patients and medical equipment were critical to the success of this project.The SolutionFollowing a bespoke site specification completed by UltraFloor’s Technical Training and Site Support Manager, Martin Pouncey, CFA members and expert flooring contractors, CRT Flooring Specialists Ltd, used DPM IT, Prime IT Multi-surface Primer and Level IT Hydra Bond to complete the 800sqm installation.DPM IT is a two component, solvent free epoxy resin system for use as a surface damp proof membrane. Designed to provide protection against subfloor moisture, DPM IT has a pot life of 45 – 75 minutes, a cure time of 5 hours and boasts a 98% RH floor moisture tolerance.Formulated to promote adhesion to all UltraFloor smoothing underlayments, Prime IT Multi-surface Primer reduces pinholing, minimising the risk of costly failures. With a coverage rate of 200m² at 3:1 dilution, Prime IT multi-surface Primer is a must-have product for all flooring installation projects.Once fully dried, UltraFloor Level IT Hydra Bond was applied across the 800sqm area. Level IT Hydra Bond is a ground-breaking, water based floor leveller that can be applied to bitumen and adhesive residues without the need to prime.Level IT Hydra Bond is a super polymer modified smoothing compound which utilises UltraFloor’s unique technology – a process which enhances application and boasts unrivalled flow properties. What’s more, each bag of Level IT Hydra Bond also contains 20% recycled material.In addition, Level IT Hydra Bond can receive bonded floor coverings after 4 hours, has an extended working time of 45 minutes for optimal usability, and is moisture tolerant and protein free.ResultsOn the performance of UltraFloor Level IT Hydra Bond, Richard Martin, Office Manager at CRT Flooring Specialists Ltd, commented: “It’s fantastic. Flows really well.”The vinyl flooring installation was completed on time and the remaining extension work is continuing as scheduled.

Quintain House's clay tiled roof is sympathetic to those in nearby traditional villages in the surrounding area.

For this project, Sandtoft’s Terracotta Concrete Double Roman roof tiles were chosen to reduce costs.

Challenge The Hexagon is a well established multi purpose venue, in the heart of Reading that was built in 1977. As well as drama productions, it hosts a range of events such as Dance, Comedy, Classical Music, Rock and Pop concerts. The venue can hold up to 1600 people, with much of the capacity arranged in levels of banked arena-style seating with stepped access.

Southampton Airport is an international airport serving over 40 destinations. As the 18th busiest UK airport, it handled over 1.7 million passengers in 2013. Safety and security are paramount at any airport and emergency procedures and facilities need to be flawless and well maintained. Improvements were required to the emergency staircases in the airport’s multi-story car park. Previously, only a yellow strip was painted on the edge of the concrete steps across the 5 stairways, which meant the potential slip hazard was great.

Challenge The Hexagon is a well established multi purpose venue, in the heart of Reading that was built in 1977. As well as drama productions, it hosts a range of events such as Dance, Comedy, Classical Music, Rock and Pop concerts. The venue can hold up to 1600 people, with much of the capacity arranged in levels of banked arena-style seating with stepped access. The nature of the performances at the venue mean access up and down these stairways by patrons is often in low light levels which means there is a risk of slips and falls.

With health and wellness a top priority, a high performance commercial entrance matting system is essential within hospitals and healthcare settings. Using INTRAform DM Low Profile entrance matting with a combination of inserts, BDP created multiple safe and hygienic entrance points to Grange University Hospital (GUH). About the building Serving over 600,000 people, this world-class healthcare facility treats patients needing complex emergency or critical care. Offering 471 beds, it is home to more than 40 specialist services. In addition to the main entrance, the building has multiple access point including staff changing areas, ambulance entrance with associated trolley traffic and other pedestrian entrances to different clinical areas. Many of these entrances are in use 24 hours a day and exposed to the elements. The Solution Following consultation with the INTRAsystems specification team, the architect selected clear anodised INTRAform DM Low Profile entrance matting. With its heavy-duty closed construction aluminium planks, INTRAform DM Low Profile is ideal for locations with high foot and wheeled traffic, such as this busy hospital. The closed construction offers ease of cleaning, while the low-profile design provides a cost-effective solution without compromising performance. Extra-wide insert sections ensure maximum contact with footwear and wheels to deliver optimum dirt and moisture absorption over smaller areas. Along with the clear anodised finish, they also help to minimise strobing which can be an issue when specifying contrasting fibre and wiper bars. Modified Zonal System To maximise performance, all entrances to the hospital use a modified zonal system within a single internal, recessed matwell. All the mats feature an initial section of multidirectional rubber inserts which gives exceptional scrapping action to remove debris and excess moisture at the threshold. At the main and ambulance entrances to the hospital where traffic is heaviest, the mats feature between 2 and 4-metre sections of rubber to ensure multiple footsteps or wheel rotations are affected. Following the initial sections of rubber, INTRAlux Elite fibre inserts thoroughly remove the remaining dirt and moisture. INTRAlux Elite offers exceptional tufting per square metre which provides superior comfort and acoustic absorption. With 92,990 tufts per square metre, INTRAlux Elite can absorb and retain 5.4L/m² - perfect for the inclement Welsh weather. By specifying a modified zonal system, the architect has created a robust yet cost effective entrance matting system to maintain safety within the building and extend the life of internal floor coverings. Learn more With entrance matting providing the first line of defence against dirt and contaminants a robust entrance matting specification in hospitals and healthcare settings is critical. To learn about the nuances of specifying entrance matting in a healthcare setting, read our article on Specifying Entrance Matting for Hospitals & Healthcare on ribacpd.com

Fully certified products from the range of TBA FIREFLY™ have been employed to protect a potentially vulnerable roof-space above a doctor’s surgery in Chingford, Essex, ensuring any outbreak of fire could not spread to other parts of the building. The work on the property owned by Peabody Estate has been carried out by Wickford based T & R Fire Protection on behalf of another industry expert, LMAC Fire Systems, also from Essex. The two companies regularly cooperate on such projects as landlords continue to maintain and improve the fire safety performance of existing buildings.In the case of the Chingford surgery, FIREFLY™ Apollo Lite™ 30:30 was specified along with the manufacturer’s widely utilised Collaroll, High Temperature Adhesive and 12mm stainless steel staples. In addition to protecting the sides of the 2.8 metre high pitched roof-space, creating fire barriers and wrapping multiple beam ends with the Collaroll, T & R also installed one of FIREFLY'S Access Panel FR 120 units. These have been stringently tested against EN 1363-1 2020 and are third party certified by IFC, being shown to achieve an impressive two hours fire resistance from either side of a fire compartment. Intended to be fitted vertically, the heavy-duty construction of the Zintec steel door and unistrut frame ensures the assembly offers a tight and flush fit when closed, and robust performance in use.The Director for T & R Fire Protection, Tom, commented: “We’ve used APOLLO Lite™ and other FIREFLY™ products on many hundreds of projects in the past, FIREFLY™ is our ‘go to’ manufacturer when it comes to fire compartmentation. There are many older properties which have no fire compartmentation in their roof spaces and in the case of the Chingford doctor’s surgery, the landlord – Peabody – asked us to carry out an inspection and come up with a fire strategy. We base our recommendations and design drawings on FIREFLY'S standard details and, once they’ve been approved go in and install the fire barriers. The work involves breaking the loft-space down into a number of compartments with one of the Firefly access panels providing safe passage between them. The installation has gone very well, though there is a lot more of this type of work to be done across the country in many sectors.”The APOLLO Lite™ 30:30 has been developed for use in vertical separation or compartmentation situations, offering 30 minutes integrity and insulation and is straightforward to install for an experienced contractor. It is widely specified to form fire barriers within roof voids and floor voids in many different property types, including multi-storey flats and commercial premises.

Schöck in the "Green Center". New Residential Complex in Linz.In the Upper Austrian capital city Linz, a new urban district known as the "Green Center” is being created. It will provide about 800 apartments. In this context, the Schöck Isokorb® T is a substantial component.Seven non-profit real estate developers are building a new heart for the city on an area of 87,000 m² in its geographical center – the largest urban development project in Linz for decades. As of 2016, a total of 800 apartments will have been erected and in accordance with the socio-demographic development, 50 assisted living housing units and a kindergarten – all on the site of the former freight railway station.In this complex we wanted to create "a sea of green, stretching from private gardens, terraces, loggias and balconies up to the roof tops, " explained the city officials. This is also where its name comes from.14,000 m² of parklandAll objects are being built with net zero-energy efficient features. Solar collectors are being installed on many roofs to provide hot water. As part of the thermal insulation, Schöck’s Isokorb® T thermally separates elements while forming part of the structure. It is being used here on a massive scale in different variants. Around 1,700 units were installed in five different building complexes. The versatile range of Schöck Isokorb® T structural thermal breaks allowed the planners great scope for design and energy efficient solutions, since they not only offer thermal separation and additional fire protection but also freedom of interface access (e.g. balcony to living space). In addition to Isokorb® T, Schöck Dorn (shear reinforcement, heavy-duty dowel), Schöck Bole® (punching shear reinforcement) and the Sound Protection System Schöck Tronsole® (for stairwells) were used in many installations.A total of 89 apartments with 75 balconies will be built whereby the ground floor apartments each have their own small garden. The roof surfaces are all planted. The living areas of balconies that extend outwards have an L-profile. The resulting visual plant staircase on the sunny facades creates the impression of a hanging garden for the residents and neighbors. This has a relatively striking effect and yet this version of gradation and the enclosed balustrades provides a certain degree of privacy for the inhabitants. To achieve the desired level of green, balconies are to have two flower boxes each (1.5m in length) that will be tended to by the residents. The three-meter deep balconies are thermally separated with Schöck Isokorb® T elements.Arcades thermally separated"We have done everything that is technically expedient to save energy. The Isokorb® T has been installed in the terraces and arcades" (Karrer). A solar system was installed on the roof. "All the green diminishes the specified high construction density," says the architect. Gradated terraces ensure that even in the courtyards there’s good light. The buildings were handed over in the summer of 2014.

Providing the solution for EWI retrofit on non-traditional build housingHaving successfully completing the previous 2 phases, K Systems were approached to provide a specification for EWI installation onto two non-traditional build housing types: 5M and Caspon. Both archetypes are of timber frame construction with single skin brick infills at ground level and a mixture of hanging tiles or cladding on upper floors. Typical of non-traditional build housing, the technical team at K Systems had to pay particular attention to bespoke detailing to derive a suitable EWI solution to meet the client’s requirements.The hanging tiles and cladding were removed from the upper floor(s) and replaced with timber sheathing boards to allow for a uniform aesthetic and a striking contemporary finish.Delivering a robust, safe and aesthetic system solution to meet the project requirementsHull City Council wanted to improve the thermal efficiency of their housing stock whilst provide a durable and more contemporary aesthetic look for the project. A combination of K Systems M Silicone and K Systems M VBriQ was used to achieve a u-value of 0.28 using varying thicknesses of A1 non-combustible mineral wool (80mm to 150mm) to adapt to the variety of substrates typical of non-traditional build housing. The combination of acrylic brick slips and polymer enhanced silicone topcoats achieved an appearance that is durable and elevated the dated look of the estate to a more modern feel. Our team worked extensively with the appointed architect preparing bespoke detailed drawings for the various archetypes, particularly transitions between the brick and timber substrates, cills, verges, rooflines, gas boxes and below DPC. Weekly demand planning meetings ensured timely delivery of materials to the appointed contractor.We ensured the correct fixings were specifiedK Systems commissioned pull-out tests to determine the optimum fixings and washers to be used to anchor the EWI system to the different substrates. A combination of hammer fixings and screw fixings were specified.

Heated Lockers were the focus of Helmsman’s most recent project. We travelled up to South Kirby in Pontefract, Yorkshire to work alongside Triton Construction at the brand-new Innovation Hub at Production Park. Production Park is a unique support environment for the live events industry, uniting technology, creative spaces and education. Their newest venture is the brand-new Innovation Hub, with a large research studio with connected offices and teaching spaces. The new innovation hub features specialist equipment designed to support the live events industry as well as a business support programme focusing on assisting SMEs.In an area off the main entrance lobby, Helmsman installed a set of Wet Specification Heated Lockers. With a mix of 1, 2 and 4 compartments, these lockers are designed with a single or twin tube heater at the bottom of the locker, hidden within the locker stand, and perforations throughout to allow warm and/or damp air to circulate and escape the locker. Triton Construction requested a modern, heavy duty laminate finish for these heated lockers. The body of the lockers was manufactured from aluminium and powder coated in colour Ice, whilst we used Biocarbon’s Solid Grade Laminate in colour Elegant Grey for the locker doors, end panels and cladding. This laminate is a great choice as it is carbon neutral as well as being moisture resistant and easy to clean, perfect for a semi-public area such as this project. Our heated lockers can either come with a standard 3 pin power plug or can be available with a spur to wire into a fused switch. Triton construction requested a plug which was positioned on the end panel of the bank of lockers.We paired stainless steel numbers recessed into the doors with Lowe and Fletcher camlocks for a seamless finish to the lockers.  This option of lock is simple and cost effective, whilst also safe and secure.It was great to work with Triton Construction on this project and we look forward to hearing about the success of the Innovation Hub at Production Park in the future. If you have a similar project, or want to know more about our Heated Lockers, contact us today on 01284 530427.

The Royal Shakespeare Theatre in Stratford-upon-Avon has undergone an ambitious and exciting £112m project to install a brand new auditorium inside the skeleton of the art-deco original. The internal refit created some interesting acoustical challenges. One of the most important aspects of the project was to ensure that theatre performances were not disturbed by noise from other parts of the building. In particular, the gantry – from where scenery changes and lighting are managed – was identified as requiring a specialised acoustic solution, to stop the noise of people working behind the scenes from carrying through to the audience. This is where CMS Danskin stepped in.The SolutionAs soft flooring subcontractors on the project, Loughton Contracts installed CMS High Impact Mat in the gantry. Composed of reclaimed rubber, EPDM granulate and PUR binder, CMS High Impact Mat is a durable, environmentally friendly type of floor covering that reduces excess sound, prevents unwanted noise and has excellent impact reduction. CMS High Impact Mat is available in a variety of thicknesses and colours. Simple to install, LoughtonContracts fitted 573m² of blue, 10mm thick CMS High Impact Mat onto wooden, concrete and screeded floor areas in the theatre gantry. As a non-reflective, slip and tear resistant material that meets the highest safety standards, it provides a safe surface for an area of the theatre where there is constant movement of scenery, people and heavy lighting.CMS High Impact Mat also has other qualities which made it the preferred specification for this refurbishment. As well as providing high acoustic performance, it offers an aesthetic, ‘final floor finish’ which is warm underfoot and has anti-fatigue properties. It creates an attractive, comfortable and quiet working environment in the gantry, as well as contributing to the quality finish that runs throughout the theatre.

Various collections in stone-effect porcelain stoneware and in marble- effect porcelain stoneware by Atlas Concorde were used in the prestigious renovation project of a semidetached-house near Morchiuso (CO) be it indoors, outdoor floors or garden floors.The Marco Castelletti architectural studio added the finishing touch to the project, following energy efficiency criteria, using materials to reduce consumption. In the house ambiences, the bathroom and kitchen claddings were designed to meet the highest technical and aesthetical standards.The bathroom claddings, created by Atlas Concorde, bestow an added value to the project as a whole, perfectly complying with the needs of practicality and by outlining spaces where well-being and relaxation come to the fore.Indoors in the core area, a suggestive swimming pool takes centre stage, located in an area that requires high technically performing products.The Trust collection, a prestigious stone-effect porcelain stoneware series with a strongly substantial and contemporary look, dresses surfaces with hues recalling the most precious quarry stones.The Style collection, in its Bianco Winter version, traces all the beauty of marble- effect porcelain stoneware tiles, enriching bathroom claddings and kitchen claddings with elegant and refined charm.

A barn conversion in the picturesque village of Witham Friary, near Bath, was completed using 10,000 Acme Natural Orange Double Camber clay plain tiles and plain angle clay ridges. The Natural Orange colour was selected to contrast with the local stonework and the traditional cedar shingles used on the vertical elevations and the central atrium between the two buildings. The unique double camber format of the clay plain tiles also adds a subtle texture and character to the roof with accentuated light and shade.

A version of SLP model D has been developed especially for hospitals, including for use in X-ray departments. This version, called an X-ray platform lift, is built into the floor and can lift the patient up to the correct height for the X-ray machine when, for example, knees or ankles need to be X-rayed. The X-Ray platform lift has support rails that make it safe for the patient to stand on the platform. It has a low built-in height, making it easy to install even with different floor levels. The Hospital of South West Jutland in Denmark has installed the X-ray platform lift in its Department of Radiology, where the head radiographer describes what this has meant for the department in its day-to-day work: “The X-ray platform lift makes for a much better work environment. Previously, we had to use portable stairs. The stairs take up a lot of space and patients have difficulty climbing the high steps. It’s also heavy and carries a risk of work-related injuries. With the X-ray platform lift, you can use a remote control to lift the patient up to the correct height to maintain good contact with the patient. In addition to the above the X-ray platform lift is also time-saving, as it’s always ready for use. This is significant given the fact that around 20 patients go through each X-ray room daily

Rheinzink Flat Lock Tiles artCOLOR. Contemporary Zinc products used for a clean long lasting project.

Keymer’s Traditional Elizabethan and Antique roof tiles are used to stunning effect on this beautifully restored period property.

For this beautiful self build in Lincolnshire, Wienerberger's New Rivius Antique Slate roof tiles were used.

Howe Green’s 7500 Series Medium Duty Access Covers have been installed in Manchester Cathedral as part of extensive reordering works. The 7500 Series Access Covers were chosen to provide reliable yet virtually invisible access to new mechanical and electrical chambers across the entire body of the building. Over 70 covers were made, each to a bespoke size to fit precisely with the new Burlington Stone slabs being installed. Howe Green also designed a special cover grating to allow air supply to the blower working the bellows of the Cathedral’s remarkable organ.

THE LOCATIONThis incredible luxury development is situated on the site of the Royal Mail Group Depot, Sorting Office, Postal Museum, and the Royal Mail private underground railway network. A very significant project for us to be involved in not only for the relevance of Royal Mail but also because SLB manufactured and installed the Mount Pleasant sorting office mailboxes on this site over 20 years ago.THE PROJECTThe Postmark sits on a 6-acre land which provides 681 new homes and 20,000 sq. commercial space that includes a cinema room, relaxing lobbies, a state-of-the-art gym, and a roof terrace that looks over Farrington.THE PRODUCTThe Safety Letterbox Company supplied two different mailbox types for The Post Mark. After considering the specifications and the design of our projects, the Interior Designers chose the Tile mailbox and the FR2 mailbox.The Tile mailbox is a unique model in many ways, boxes sit snugly next to each other due to the innovative SLB developed hinge mechanism, allowing doors to open in their own space, hence the Tile appearance, other usual features are removed to simplify its appearance with a slot rather than a letter flap. The mailboxes also showcase our Vitreous Enamel finish. Vitreous Enamel is a thin layer of glass fused at a high temperature onto the metal surface. This is the perfect finish for our Tile mailboxes as it gives the product a bespoke finish. This Tile mailbox is an in-front/out-front horizontal product making it safe and secure for the residents in the building. The Tile Mailbox is very versatile in colour options too, on this project, the Interior Designers required the mailboxes to be the same colour as the wall which was Polaris Blue (RAL 1649).The other mailboxes The Safety Letterbox Company supplied for this project were FR2, a 2-hour fire-rated mailbox that is suitable for horizontally storing A4-sized mail for both front entry and front retrieval. The Fire Rated 2 mailbox has been developed to restrict the spread of fire for up to two hours only and if recessed into a fire-rated wall, will maintain the integrity of the fire-rated wall for up to two hours. FR2 is the perfect mailbox solution when placed in the main emergency exit.The FR2 is customisable, and The Postmark wanted a similar product to The Tile mailbox but with extra safety precautions. The FR2 mailboxes were all recessed and banked 3 high by 7 wide with the same Polaris blue colour making the mailboxes blend into the wall. The Post Mark also wanted to make the mailboxes practical for their residents, so they added a standard engraving with black infill.

Rockfon Mono Acoustic's tile/filler/render system was used to control reverberation in a large open plan office.

In collaboration with Wynne Construction, BOYCO assisted in renewing Ysgol Uwchradd Aberteifi’s facilities including their classrooms, drama studio, IT suites, and science labs. We provided several bespoke fittings, tailored to fulfil the needs of this Secondary school community.Project ScopeSituated near Afon Teifi, Ysgol Uwchradd Aberteifi, (Cardigan School), fosters the motto of ‘every pupil will succeed’. Affirming this statement, the school worked closely with local authorities to initiate the refurbishment of current facilities, and a new build part of the school. The BOYCO Way BackgroundThe goal of the project was to increase the capacity of the school, due to it catering for pupils from Secondary to Sixth Form level. The newly developed learning environments were designed with enough space for staff to teach and support the development of pupils.We worked closely with both our supply chain partners, and Wynne Construction to ensure the running of the project went as smoothly as possible.To support overall sustainability and social value efforts, and to align with our values, we sourced fitters as well as materials local to the project site. This ensured a streamlined installation process for our customer and showcased our commitment to supporting local businesses and the communities that surround our project sites.Fitting to the school’s aesthetic, our in-house designers, in collaboration with architects, worked meticulously to craft products that looked visually appealing and balanced comfort with functionality, adapting to different subject needs and classroom environments.This ranged from the Drama Studio requiring a Teacher Wall to provide an interactive focal point for classroom activities, to Science Lab Worktops robust enough to withstand daily usage by students. Quality Bespoke ProductsIT SuiteCatering for over 650 students, Ysgol Uwchradd Aberteifi requested that we placed a high emphasis on space saving, and making classroom space usable to the full extent.For the IT Suites, we implemented 'Sawtooth Benching’. This layout angles towards the front of the classroom, providing an ergonomic and optimal view for students, reducing strain. This creates a more comfortable environment for students working on screens.Incorporating this forward slant allows students to effortlessly turn to each other, creating a collaborative environment that positively enriches their learning experience.Considering practicality in daily school life, the benching was designed to facilitate cable management, with dividers positioned in the middle of the table to keep the workspaces tidy and organised. This adds safety for those that use the IT Suites. Science LabWhen designing the Science Laboratories, special considerations were made regarding the worktop surfaces. Due to potential exposure to various chemicals, liquids, and heat, the material needed to be suitable for heavy-duty use and therefore a long-lasting solution was selected. Solid Grade Laminate (SGL) worktops were utilised due to their heavy-duty scratch and wear resistance, impact resistance, and ease of cleaning.A solid material with smooth machinability, it has hydrophobic properties preventing dampness, something traditional tabletops cannot provide. Perfect for bespoke fittings, it was tailored to the specific needs of the customer, whilst also providing an optimal surface finish. For Ysgol Uwchradd Aberteifi, this created an aesthetically pleasing environment whilst positively contributing to student safety.Following the theme of utilising space, the depths of the worktops were adjusted by BOYCO to align with side walls enabling greater aisle space between the Lab Benching. Enhancing manoeuvrability within the Lab reduces the risk of accidental collisions or spills, and facilitates ease of equipment sharing, contributing to a cooperative learning space. Staff RoomIn conjunction with ensuring an amazing space for students, this project also placed staff spaces at the forefront of works. The staff break out room was renovated to emulate a relaxing, resting space. As per the School's requirement to utilise all space, our in-house designers crafted a Tea Point fixture for Teachers and Visitors to access refreshments.An Econotop Worktop was favoured with its laminate coating, achieving an easy clean surface perfect for food and drink preparation. Customisable by colour, Oak Laminate doors were added alongside the worktop, enhancing the finished structure, and fitting with Ysgol Uwchradd Aberteifi’s bespoke requests. Project SuccessTeam BOYCO successfully completed a full design, manufacture, supply and install service for this project. Our teams visited the site often throughout the project, ensuring that each element of the works exceeded expectations of all those involved and aligned with our ‘Built to Last’ ethos.We are proud to have worked with Wynne Construction on this refurbishment. We look forward to continuing our ongoing relationship and can’t wait to get started on our next project.

Client: Battersea Power Station Development Company Consultants: WilkinsonEyre Architects, Turner and Townsend, Buro Happold, PurcellMain Contractor: MaceSpecialist Fire Contractor: Roseville Projects LtdMain Products Used: Emshield DFR2 for Floor JointsLeading Architect Sir Giles Gilbert Scott, who was also responsible for Britain’s red telephone boxes, designed the iconic Battersea Power Station on the banks of the River Thames back in 1929 and elevated what was a functional building to an Art Deco masterpiece. For its new incarnation, the lead architects Wilkinson Eyre and their partners, approached the redevelopment with homage to its history, by retaining and enhancing its place in the London Skyline, and adding 21st-century sustainability and sensibility for its new functional life as a great place to live, work and play, in the heart of the city. The new building structures were designed with 20 to 50mm wide structural expansion joints between floor slabs to accommodate the high levels of thermal movement anticipated, as well as the vibrations from traffic and other loadings. This required the joints to allow +/- 10mm movement, effectively +/- 20 to 50%, meaning a total joint movement capability of 40 to 100%, plus the joints also had to prevent noise transmission and provide a minimum of 2-hours fire resistance. These stringent demands are why the consultants selected the Emshield DFR-2 System, as it could easily meet all these requirements. In fact Emshield DFR-2 can accommodate more than 100% joint movement capability and is now uniquely CE Marked to EN-1366-4, confirming fire resistance for up to 4 hours, the effective maximum test level.

Verde is situated on the junction of Pitt Street and Wellington Street in Newcastle. Comprising of two buildings forming a V-shape, the facade runs parallel to both streets. These two structures are clad in green glazed terracotta tile laid horizontally across both buildings with a selection of projecting tiles to create a sense of movement and signalling the entrance to the development. For the glazing specification, the building was thermally modelled as part of the Part L Assessment with performance requirements for the windows generated by its outcomes and outlined by the projects building services engineer.

100m2 flat roof on top of a school in was going to become an outside classroom. Access was severely restricted so it was not possible to consider traditional decking boards. Work was required at half term. Ipe timber decking tiles mounted onto adjustable pedestals were selected. The pedestals were delivered in boxes and the 500 x 500mm Ipe timber tiles could be carried by hand up all the flights of stairs to the roof area. The fall was accommodated with the adjustable pedestals and the hardwood decking was flat and durable. The roof was completed in three days.

The University of Winchester programmed the upgrade of 63 student en-suite showers and toilet facilities for their halls of residence through the 2014 summer vacation period over an eight-week program. The walls were covered with tiling. The grout was difficult to clean and the tiles were showing signs of age which required regular repair. It was decided to renew areas with materials that would give long life, reduce maintenance costs and above all make it much easier for the cleaning teams to accomplish their tasks quickly and effectively.

Fire resistant, multi-directional, high movement, structural joint sealing of floor slabs from below for 120minutes, EI Fire ratings using Emshield-DFR from NCC Movement joints Limited.St William is a division of Berkely Homes, predominantly working on some of the most technically complex regeneration projects on brownfield sites, at the heart of communities across London, and typically with a landscape-led approach. Riverside Park and Gardens is being developed on the former Leven Road Gasworks in Poplar, East London, forming part of the 20 acres Aberfeldy Village scheme. This is an ambitious regeneration project in the borough of Tower Hamlets, with around 3000 new homes, plus shops, offices, cafes, bars, and a cinema, as well as extensive landscaped gardens, play areas, and riverside walks.On this important development by the River Thames, the structural floor slab joints ranged from only 15mm to 25mm wide, but they were subject to high multi-directional movement requirements, plus they required a minimum 120-minute EI Fire Rating to protect the future residents. To add to the complexity, there were shear connectors within the floor slabs that also needed protection to ensure their structural integrity in the event of a fire.An “E120” denotes that the system will not allow flames and hot gases from physically passing through the element for 120 minutes, which also explicitly denotes that the system will achieve 120 minutes ‘Integrity’ (E) and ‘Insulation (I), known as EI120, which therefore also achieves 120 minutes ‘Stability’ (R) in fire.Emshield-DFR-2 provided the ideal solution, and one which could also be rapidly installed from below in a single operation. This specialist work was completed by specialist fireproofing contractors, Gould Sealants Limited, working for Main Contractor, Morris Roe. Emshield-DFR/WFR is an EN-1366-4 tested, fire-rated movement joint, designed to be used in movement joints in exterior and interior walls where a combination of watertightness, fire-rating, sound attenuation, and thermal-efficiency are required. Key performance parameters include:-       Up to 100% joint movement (+/- 50% capability);-       100% watertight joints; -       No mechanical fixings to the structure;-       Accommodate changes in direction between the horizontal and vertical plane;-       Accommodates 3-Dimensional movements (including in shear & vertical, as well as joint expansion and contraction;)-       no additional sound concrete cut-outs required;-       Up to 4-hour fire integrity rating to EN1366-4; -       Up to 4-hour thermal Insulation rating to EN1366-4;-       High acoustic insulation & barrier performance; -       CE Approved and MarkedFor more information:Contact: David Mackay Tel: 01257 266696NCC Movement Joints Limited

Client: MoogLocation: Tewkesbury, UKYear: 2023Project size: 10000 m²Vebro systems: vebrores EP SL, vebrores EP HBCA package of durable, industrial-grade epoxy coating systems were required for a military and commercial aircraft parts manufacturer in Tewkesbury, England.Moog, founded in the 1950s is a prominent global leader in advanced motion control technology and operates a state-of-the-art facility located in the picturesque town of Tewkesbury, Gloucestershire, England.Moog’s facility in Tewkesbury stands as a beacon of innovation and precision engineering. It is a hub of cutting-edge research, development and manufacturing, where intricate machinery and sophisticated technologies come together to shape the future of motion control solutions.The facility required a flooring solution for its temperature-controlled main production area and walkways that are used to show visitors around the site as well as for the more back-of-house areas, such as loading bays, walkways, pump rooms, training areas and workshop spaces.  Moog’s commitment to operational excellence necessitated a flooring system that would facilitate easy maintenance while ensuring a safe and productive work environment.4,000 m2 of vebrores EP SL and 6,000 m2 of vebrores EP HBC were chosen in a combination of RAL 9018 Papyrus White and RAL 5012 Light Blue to reflect the colours often associated with aviation as well as create a welcoming and safely navigable environment.vebrores EP SL, a FeRFA Type 5, self-smoothing epoxy coating system typically installed at between 2.0 and 4.0 mm, is able to meet the demanding requirements of Moog’s industrial environment. Installed in the clean, temperature-controlled main production area and walkways that are used to show visitors around the Tewkesbury site, this solvent-free, easily applied coating system boasts exceptional durability and resistance.vebrores EP HBC, a high-build epoxy coating system that is best suited to coat floors in medium duty dry processing areas where a hard-wearing, chemical resistant floor finish is required, was chosen for the more back-of-house areas, such as loading bays, walkways, pump rooms, training areas and workshop spaces. The pigmented, solvent-free, easily-applied system is typically installed at 0.35 mm and delivers a high gloss, seamless finish that is light-reflective and easy to clean and maintain.The industrial flooring division of IRL Group are dedicated to delivering high standards of polymer floor coating system installation across the UK. IRL is a proud member of the Resin Flooring Association (FeRFA) and fully subscribes to their Code of Practice, meaning they operate to very high standards and have quality assurance and rigorous staff training schemes in place.IRL’s expertise and attention to detail enables the team to carry out their work to the highest possible standard with a minimum of upheaval for clients.Having built a reliable and passionate team, IRL Group demonstrates flexibility, technical knowledge, proactivity and a professional approach.

This large college needed to increase parking capacity for students and staff and commissioned a new 5,500m2 car park. Local planning guidelines encouraged a sustainable approach to drainage to avoid excessive run-off into the local catchment. It would be used throughout the year, so there was also a requirement to avoid standing water during heavy rain. As it would be in frequent use by large numbers of staff and students, the chosen surfacing needed to provide long term durability with minimal maintenance requirement.After discussions with the main contractor, Tarmac’s experienced team recommended ULTIPOROUS, their specialist porous asphalt car park surface. Using a modified binder and open aggregate structure, ULTIPOROUS combines excellent drainage characteristics with long term durability. It reduces direct surface water run-off to help meet planning requirements. It also eliminates the problem of both standing water after heavy rain and ice patches that can occur in cold weather conditions.

Ibstock supplied over 100,000 roofing and ridge tiles as the sole supplier for McArthurGlen’s newly opened Designer Outlet West Midlands

To provide optimum weather and thermal performance and to maximise the building’s energy efficiency, ADP Architecture specified a range of aluminium products from Kawneer, installed by approved specialist subcontractor Norman & Underwood. The building’s façade features Kawneer’s AA®100 curtain wall system while AA®190 TB severe-duty doors were specified to handle the high volume of people entering and leaving the building. These were complemented by Kawneer’s AA®720 casement windows with louvreshields which provide both ventilation and fall protection. As the construction is a gateway to the city’s commercial area, the aesthetics were also paramount.

Oakmeadow Primary School is one of the first Passivhaus primary schools in the UK. Designed by Architype architects, the school has a lightweight, super insulated timber frame to achieve Passivhaus airtightness, with a simplified load bearing stud wall, wrapped by an additional layer of insulation created by Larson trusses. A major contribution to the comfort of the occupants is the use of Troldtekt ceiling tiles in both classrooms and the sports hall. The tiles not only reduce reverberation time but also offer high performance acoustic absorption in areas, such as the teaching areas which need to be calm, studious & healthy.

SMET supplied 20,000m2 of superior-quality Sopro Rapidur® B5 Rapid Drying Screed Binder to Smet Supported Partner, Brendan Doherty Screeding Services, for the flooring solution in the new hospital complex, The National Forensic Mental Health Service (NFMHS) in Portrane.The NFMHS is a new state-of-the-art facility located 22 km from Dublin City in Portrane, North County Dublin. The project was awarded by Health Service Executive to the Joint Venture formed by OHL (50%) and OHL’s local delivery partner JJ Rhatigan (50%).German-made Rapidur® B5 Rapid Drying Screed Binder is a special polymer-modified binder for particularly economical ­production of high-strength, rapid-set cement screed – based on DIN 18560 – allowing early floor installation, and for laying to falls.  Rapidur® B5 is suitable for use on heated screeds, bonded screeds, unbonded screeds, and floating screeds. This flooring solution is particularly useful for fast-track or tightly scheduled screed laying. The newly laid Rapidur® B5 screed floor is ready to receive floor covering after approx. 3 days – after the achievement of moisture content ≤ 1.8 % CM. Sopro Rapidur® B5 is supplied in 25kg bags, with 40 bags per pallet.Key features of Rapidur® B5:• Ready for tiling after only approx. 3 days• Achieves grade CT-C45-F7 after 28 days*• Pumpable• For fast-track or tightly scheduled screed laying and laying to falls• Suitable for floor heating systems• Long working life: approx. 2–3 hours• May be applied in mixing ratios 1:4 and 1:5• High resistance to moisture migration from the substrate• Suitable for renovation and refurbishment schemes• EMICODE system of GEV (German Association for control of Emissions in Products for Flooring Installation): EC1PLUS R (‘very-low-emission-plus’) rating• For indoor and outdoor useSMET delivers another innovative, showcase flooring solution to their Smet Supported Partners. Click the link to see a showcase of jobs recently completed by expert screeder, Brendan Doherty Screeding Services.

In Carpi, in the province of Modena, Atlas Concorde was chosen for the porcelain stoneware floors and white clay wall tiles of a luxurious private residential villa featuring spacious interiors and an equally large outdoor area. Six ceramic collections from the company were used to furnished the rooms of the house, employed in different shades depending on their role.Those who decide to enjoy the interior of the residence find themselves surrounded by elegance. Thanks to modern furnishings and refined colours, the atmosphere is a fresh combination of comfort and luxury.An important contribution is provided by Dwell, the ceramic inspired by the world of brushed concrete and synthetic resins, the perfect ally of contemporary and original architectural projects.Also enriching the interior is Seastone, here chosen in the Greige shade and in the 22.5x90 cm size. Defined by a simple look and multiform, varied traces of fossils, the surfaces of Seastone combine the uncompromising natural beauty of stone with the superior technical and functional performance of porcelain stoneware. With meticulous research and the expert use of mixtures of earth and flakes of different colours and sizes, this ceramic collection gives the rooms a natural, contemporary European flavour, mixing refined design, evocative materials and a guarantee of reliability.Also included in the interior design is Trust, in the Copper colour and Brick composition. With its earthy nature and rich details, stone invades the space, creating enveloping and suggestive atmospheres. In particular, Trust recalls quartzite and Luserna stone with its surfaces featuring intense variations in colour and texture, obtained through the use of the most modern and sophisticated ceramic technologies.Marble and wood alternate in the outdoor floors of the villa.The former thanks to Marvel Pro porcelain tiles, the highest ceramic expression of marble that effectively meets the needs of contemporary design. Installed in the dark Grey Fleuryand in the LASTRA 20mm slab, Marvel Pro stands out for its intense veins, natural shading and refined beauty.In contrast, the warm embrace of wood comes to life thanks to Doga, the collection that evokes sanded slats of oak, and Etic, the family that combines intense natural character and authenticity in a wood effect full of allure and history.

Hadrian’s Tower is the tallest building in Newcastle at 82 metres high. Located in the heart of the city, it is a residential skyscraper with 162 luxury apartments. The tower has 26 storeys, and incorporates a champagne lounge and a coffee house among other communal spaces.