"leadwork contractors"

DAYLIGHTING TAKES OFF AT HEATHROWThe ageing glass skylights of Terminal 4 at London’s Heathrow Airport were in need of repair. The challenges for the project’s main contractor was finding a way to keep the project moving with little disruption to this busy terminal and also maintaining the airport’s security protocol.The answer was a single-source solution presented by Structura UK, the curtainwall engineers who are the exclusive distributor of Kalwall products in the United Kingdom and Ireland.18,836 square feet (1750 square meters) of Kalwall Skyroof® cladding were used above the terminal’s International Departure Lounge and check-in desks to replace the 30+ year old glass skylights. The Kalwall translucent sandwich panels are fully Aviation Security in Airport Development (ASAID) compliant with regards to blast performance and improve the solar control and insulation for the space below. In fact, Kalwall 100™ panels were specifically chosen to exceed code requirements, therefore future-proofing the project.The whole retrofit was completed externally using a custom moving scaffold and during evening hours, meaning there was no disruption to the inside of the building. And, as far as value, the lightweight translucent panels allowed for the existing substrate to be adapted and reused – a savings of nearly $9 million (£7m) in project costs and more than a year off the build timeline.“Structura UK was a new supplier to the major capital projects programme on the Airport (and) they delivered a flawless installation despite multiple challenging circumstances including adverse unseasonal weather, unexpected contaminated materials and multiple design changes,” says Ben Hooper, Senior Project Manager at Heathrow.Structura worked in conjunction with Structural Engineers Webb Yates for a scheme designed by Pascall+Watson architects. The project proved so successful that main contractor Balfour Beatty named Structura as their ‘Most Promising New Supplier 2018’. Kalwall offers complete line-of-sight protection, maintaining privacy for the security screening area and departure lounges while bathing the interior with diffused daylighting, regardless of the weather. Apart from providing the visual protection, its inherent strength and heavy-duty impact resistance make it ideal for secure locations such as this. It offers the highest protection in terms of windbornedebris and resistance to impact, abrasion and point loads. Not only is it man safe, but Kalwall achieves S:AA (BS 476 part 3) and Broof(t4) to EN 13501 part 5 for external fire performance.The exterior face is colour stable and includes a UV resistant, self-cleaning surface. This means that normal rainfall helps to keep the surface free of dust and dirt while at the same time retaining its original colour during the weathering process.

County Sligo has been blessed with a brand-new luxury hotel, the internationally renowned Radisson SAS Hotel, where the comfort of guests and staff is of paramount importance. Every precaution has also been taken to ensure the safety of residents including the installation of high quality, clear view fire-resistant glass products, Pilkington Pyrostop® and Pilkington Pyrodur®, which have been fitted extensively throughout the entire hotel.Pilkington Pyrodur® is a laminated glass with a special interlayer, developed for the optimum combination of minimum thickness, integrity fire resistance and impact performance. In a fire, the glass forms an opaque barrier to exclude flames and hot gases as well as blocking the sight of the fire, hence reducing panic. In addition to its integrity performance Pilkington Pyrodur® reduces the transfer of radiant heat significantly.Jackie Corcorran of main contractor, J J Rhatigan & Co. Galway was closely involved in the specification of the specialised glass alongside White Bros. Joinery Sligo & Jim Walsh of Greaney Glass Galway. 160 m2 of 10 mm Pilkington Pyrodur® with a 30-minute integrity rating was installed within the corridors of the building. In other areas where there is a slightly greater risk of fire, such as the kitchen area, internal doors and function room screens, were fitted with 21 mm Pilkington Pyrostop®, which provides 60 minutes fire integrity and insulation.Specialist glass & glazing contractors, Greaney Glass, were responsible for installing the fire-resistant glass and Ivan Greaney, Managing Director, comments: “For such a prestigious project it was imperative we used a fire-resistant glass we could trust. There could be hundreds of people within the hotel at any one time so we needed to use materials that would provide maximum protection under the most extreme circumstances. As Pilkington Pyrostop® and Pilkington Pyrodur® are backed by a full suite of impact and fire performance tests, we had no doubts that this was the ideal glass for this project.”Pilkington Pyrostop® and Pilkington Pyrodur® provide excellent levels of protection and have been tested and assessed to BS and EN standards. Not only do they offer excellent fire-resistance they also fully comply with impact safety tests and permit safe breakage in the manner of a laminated glass. In addition, they provide acoustic improvement over standard fire-resistant glass, an important consideration in the hotel that offers a peaceful and relaxing retreat for guests.

Recticel Insulation’s innovative insulation board - Eurowall +, which has a tongue and groove joints on all four sides to ensure an airtight fit and improved thermal performance, was selected for a desirable new housing scheme built beside one of England’s eminent waterways.The Magenta Court development in Apsley, Hemel Hempstead is a multi-award nominated social housing project on behalf of Dacorum Borough Council. The £6.5m scheme, which stands alongside the famous Grand Union Canal, comprises 29 one-and-two bedroom flats within four blocks. The buildings’ design was inspired by the surrounding wharf architecture present in a nearby listed cottage, papermill and Apsley Lock.Being delivered by main contractor Jarvis Contracting, working with architects RG+P, key to the programme’s success was achieving an energy-efficient building fabric. This led to the specification of Eurowall®+, a high-performance PIR solution from Recticel.This flagship product helps to achieve a 0.18 U-value with a 90mm-thick panel in a 100mm cavity. The lightweight, easy-to-handle board features a tongue-and-groove joint on its four sides, allowing it to be used as full-fill cavity wall insulation with a 10mm clear cavity. The additional space makes for a rapid, more convenient fit for bricklayers when it comes to installation.Simon Blackham, Technical Manager at Recticel explained:This was a tremendous project to be involved with. It’s a superb housing scheme in a great location. With the buildings’ overall thermal efficiency among the priorities, it’s the type of project Eurowall®+ was created for. Further, it enhanced the programme’s sustainable credentials by reducing on-site labour times, thanks to the additional space it affords installers.Eurowall®+ is an exemplar of how high-performance materials can maximise a home’s thermal performance through a fabric-first approach. Its selection for the Magenta Court development was crucial to the creation of a number of desirable, energy-efficient affordable homes, whilst playing a part in ensuring the contractor remained on track to complete the project to the agreed timeframe. About Eurowall®+:Eurowall® + is a premium, high performance full fill insulation board with precision cut tongue and groove joints on all four sides. This ensures that the boards lock tightly together minimising heat loss through thermal bridging. This unique joint offers increased protection against wind driven rain as well as improved windtightness. Eurowall® + is also designed with a 10mm cavity requirement in mind, so that space can be left for conventional bricklaying techniques.

DescriptionSmet Supported Partner, B Team Shopfitters machine applied the LIDL External Render System onto Poroton blocks externally using as Base Coat: Bauprotec 850 M – Lightweight Lime Cement Render and as Finish Coat; Mineral Finish Coat K.  As Key Coat: Change of substrate concrete/steel pillar/Poroton block or mass concrete and insulated plinths: Bauprotec RHS Multi-Purpose Render with the addition of Bauprotec SLP for plinths.The Internal Render System specification onto Poroton blockwork consists of a base of Coat: Bauprotec 850 M, Lightweight Lime Cement Render, sponge floated in warehouse areas, and skim finished in sales areas. Key Coat: Change of substrate concrete/steel pillar/Poroton block: Bauprotec RHS is used.The LIDL render spec, available from SMET consists of:Bauprotec 850 M is a factory-produced Lightweight Lime Cement Render, specially designed for machine or hand application produced to EN 998-1: 2010 and is CE Marked.Bauprotec RHS is a CE Marked, factory-produced highly polymer-modified render specially designed for hand and machine application produced to EN 998-1: 2010.Mineral Finish Coat – K is a CE marked, factory-produced mineral-based, high-quality finish-coat render, specially designed for hand and machine application to EN 998-1, 2010.Bauprotec SLP is a CE Marked, factory-produced Lightweight Sand & Cement Render specially designed for hand and machine application produced to EN 998-1: 2010.The special render properties; lightweight, low thermal conductivity, high yield, and Smet Supported Partner superior technical backup, are key factors in choosing SMET. SMET is committed to delivering consistently superior quality, German-made Render Systems to Lidl Plastering and rendering/plastering contractors across the UK and ROI.  If you’d like to speak to us about your Lidl job – contact SMET.All LIDL spec SMET Render System products are available directly from Smet Building Products Ltd, which ensures the contractor has a superior level of technical backup in the machine application of the LIDL specification.Related DownloadsTDS CASEA Bauprotec 850 M – Lightweight Lime Cement RenderTDS CASEA Bauprotec RHS – Multi-Purpose RenderTDS CASEA Bauprotec SLP Tanking and Plinth RenderTDS CASEA Mineral Finish Coat – KSMET Render and Plaster Product Selector

VIEGA MEGAPRESS – THE IDEAL FIT FOR FESTOOL HQAward-winning international power tools manufacturer, Festool has invested £10 million into its new headquarters based in Bury St. Edmonds. As part of the construction, Viega’s Megapress press connection technology has been utilised for the building’s new state-of-the-art heating system, allowing for an efficient and effective installation.Festool has relocated its 55 office-based employees to the new site in Suffolk Business Park, in Bury St. Edmonds. The large, modern facility includes meeting rooms, cafés and office space with a separate warehouse and demonstration facility. It was important for the company that its new headquarters represented a modern and sustainable design and could be a facility where the company can continue to expand and develop.The headquarters has a complex range of HVAC systems, including a hybrid air conditioning system, underfloor heating and domestic services. Viega’s carbon steel press fitting system, Megapress was an ideal solution to create the pipework connections, offering a fast and effective alternative to traditional methods such as welding.David Aldous, Mechanical Project Manager at Ceetech, the contractor for the project, commented: “We selected Megapress as it ticked all the boxes. It provided a secure press connection without the need for welding and allowed our team to undertake the work efficiently and effectively. This project had to be completed to a tight deadline, so it was essential to make strategic time gains throughout the installation period.“We were also able to make valuable time-savings because with the Megapress system, there is no need to prepare the pipe surface or clean it after as with welding, threading or grooving. From a health and safety perspective – it also removes the element of hot works.”A highly effective pressing method, Megapress connections can be made in just seven seconds – helping to achieve a 60% reduction in installation time. After cutting the pipe to the required length, contractors need only deburr the cut surface, slide the press fitting into place and press the connection.The simplicity of the press fitting process also ensures that a uniform seal is created on each connection throughout the project; particularly important on large-scale developments where there is set to be thousands of joints across a single site. Once the fitting has been pressed, it forms a strong and secure connection.David concluded: “The Megapress system is excellent, I’ll certainly select Viega again for future projects. It was a clean installation and the end-client was pleased with the high quality of work."

Project: Creative Centre, York St John UniversityClient: Tate+Co ArchitectsScope of project: Design and supply 24 bespoke-sized rooflights for the roof of a triple-height atrium to fit within apertures in a glulam timber grid.Products: 24 bespoke sized em.glaze rooflights, some with concealed actuator smoke ventsThe ChallengeThe roof of the striking 14m, triple-height atrium, which forms the centrepiece of the newly opened Creative Centre at York St John University, features a glulam timber roof grid. Architects Tate+Co wanted to punctuate that grid with bespoke sized rooflights to bring even more light into a space which is used as an exhibition, teaching and theatre space, as well as somewhere for students to mix and relax. The rooflights had to have a sleek, minimalist aesthetic, in line with the overall design intent of the atrium and, because almost all the services in the atrium are hidden, needed to be available with matching concealed actuator smoke vents.The SolutionWhitesales designed and supplied 24 bespoke-sized em.glaze rooflights which suited the specification perfectly. The flush-glazed glass-to-edge design of the em.glaze units with flat sealed glass units fitted within a fully welded, thermally broken aluminium frame achieved the lean, crisp look the architects were looking for. The fact that they were also available with fully concealed actuators in the smoke vents supplied by our affiliate business Sertus was an added bonus. All the rooflights were supplied for the project complete with preformed 300mm PVC splayed upstands, which enabled them to be fitted directly into the glulam grid, saving the contractors time on site. They were also fitted with specially coated glazing which allowed for a degree of solar gain and contributing to the low energy requirements of the BREEAM Excellent rated building.‍The BenefitsAs well as the meeting the design specification, Whitesales’ technical team helped to ensure that the em.glaze rooflights could be installed quickly and efficiently by the main contractors Kier Construction. We estimate that our recommendation to supply the units with preformed 300mm PVC splayed upstands saved the roofing team at least two weeks on site because they didn’t have to construct the upstands themselves and the integrated splay made waterproofing the roof a lot easier. Tate+Co Director Andy Baker-Falkner is delighted with the em.glaze units: “We liked the lean, crisp design of the Whitesales em.glaze units, particularly with the clean white reveal and option for fully concealed vent actuators.”

The Oak Cancer Centre at The Royal Marsden’s Sutton site is a state-of-the-art research and treatment facility, designed to bring the hospital’s 400-strong research team and its clinical care facility together under one roof. Specialist brickwork contractors, Lesterose Builders, were appointed by main contractor ISG to design and build the 2,800m2 masonry façade. As a result, they were responsible for ensuring the façade complied with the relevant thermal and fire safety regulations. The time and cost challenge The architect’s specification named a rock mineral wool product, but when Sam O’Keefe, Commercial Manager at Lesterose Builders, tried to place the order, there were two problems. He explained: “The first issue was availability – there was an eight to ten week lead time due to materials shortages. And the second issue was cost. We discovered the original insulation manufacturer had two planned price increases, and the extended lead time and phased delivery schedule meant that the Oak Cancer Centre project would be hit by both.” These two issues would not only delay the build, but would push it significantly over budget. So Lesterose Builders needed another insulation solution. Meeting the specification Lesterose Builders turned to Knauf Insulation, a fellow member of the Association of Brickwork Contractors (ABC). Knauf Insulation’s sales team looked at the specification and was able to offer an equivalent – 200mm Rocksilk® RainScreen Slab.  Rocksilk® RainScreen Slab is a rock mineral wool insulation product with a thermal conductivity of just 0.034W/mK, which meant it would meet the U-value of 0.21W/m2K. It is also non-combustible with Euroclass A1 reaction to fire classification, which means it will not contribute to the development or spread of fire should it occur. It is British Board of Agrément (BBA) certified for masonry façades at any height as well as for the broadest range of build-ups of any rainscreen solution on the market. This meant Rocksilk® RainScreen Slab was suitable for use in the Oak Cancer Centre because it complies with building regulations that ban the use of combustible materials in the walls of relevant buildings over 18m tall. In addition to fire safety and thermal performance, Rocksilk® RainScreen Slab offers excellent sound reduction characteristics. Crucially, Knauf Insulation was able to meet both the schedule and cost parameters for the project. “Once we had confirmation that Knauf Insulation could match the specification and deliver to the planned timescales and budget, it was then a case of getting the architect’s approval. This went extremely smoothly. We just made a technical submittal with the datasheets and environmental product declaration (EPD) and Rocksilk® RainScreen Slab was approved for use without any queries.” Ease of installation The seven-full loads of insulation were purchased through Parker Building Supplies. These were delivered to the site in eight phases in line with the schedule of works. The product is designed to be easy to install correctly. Superior robustness and durability mean it can be manoeuvred easily into place. And unlike some competitor products, it can be installed with either face of the slab against the substrate, speeding up installation and preventing incorrect installation. Furthermore, the natural flexibility of rock mineral wool means it adapts to minor imperfections in the substrate, while slabs knit together when tightly butted, eliminating air leakage that could reduce thermal and acoustic performance. Rocksilk® RainScreen Slab is also manufactured with ECOSE® Technology, Knauf Insulation’s unique bio-based binder that contains no added formaldehyde or phenol. It is made from natural raw materials that are rapidly renewable, and is 70% less energy-intensive to manufacture than traditional binders, so it is more environmentally friendly. Products made with ECOSE® Technology generate low levels of dust and VOCs (volatile organic compounds) and have been awarded Eurofins Indoor Air Comfort (Gold) certification. Construction work is known for its challenges, particularly around budgets and schedules – but thanks to Knauf Insulation’s Rocksilk® RainScreen Slab, Lesterose Builders was able to overcome both these issues and meet the required specification factors for the Oak Cancer Centre. 

Basildon & Thurrock University HospitalBauder Total Roof System (BTRS) and LiquiTEC cold applied waterproofing systemSynopsisBasildon and Thurrock University Hospital’s existing roof was failing in multiple areas, and 80 rooflights needed replacing. The client wanted the refurbishment to make as little impact as possible on the departments directly below which included drug refrigeration, x-ray and ultrasound clinics, patient wards and operating theatres.Bauder Building BoardProject:Basildon & Thurrock University HospitalLocation:EssexProject Type:RefurbishmentRoof Area:900m²Specifier:NHSApproved Contractor:Breyer ConstructionProject challengesThe plant on the rooftop could not be turned off or raised and many of the AC units and boilers had to be left running due to the nature of the rooms below. Certain areas had to be repaired before others and detailing under and around the plant that could not be raised was almost an impossible task. When working around the plant, COSHH regulations had to be considered and adhered to.The result Coordinating with both the client and approved contractors was key in this project, and by using cold liquid applied waterproofing the contractors could ensure a watertight seal with quick application, allowing them to complete the remainder of the roof using reinforced bitumen membrane, and meet the tight project deadline of 12 weeks.System installedBauder Total Roof System (BTRS)Suitable for a variety of applications on both new build and refurbishment projects and can be used in warm, cold and inverted roof scenarios.1 Bauder K5KA top quality, heavy duty, torch-applied SBS elastomeric bitumen capping sheet. The product features a spunbond polyester reinforcement to allow the finished product to cope with structural movement without fracture, and a mineral finish to provide protection against UV degradation.2 BauderTEC KSA DUO 35A 3mm thick technically advanced self-adhesive elastomeric bitumen underlayer with DUO lap technology and glass lattice reinforcement.3 BauderPIR FA G16 Tapered (laid to falls)Tapered insulation is a lightweight, convenient, easy to install and cost-effective alternative method of providing falls to a roof instead of incorporating them into the structure.4 BauderTEC KSD FBSA technically advanced, self-adhesive SBS elastomeric bitumen air & vapour control layer, with a mica finished upper surface to allow easy bonding of insulation using the specified Bauder insulation adhesive.LiquiTEC Roof SystemThe Bauder LiquiTEC roof systems combine ease of application, fast cure and durability to provide a cold applied liquid waterproofing product second to none.1 LiquiDEK with reinforcement layerA cold applied liquid fast curing waterproofing resin, for use on the main roof area of the LiquiTEC Roof System. It is applied in 2 coats ‘wet-on-wet’, with a layer of Bauder 110g reinforcement fleece between them. The product is a PMMA based resin and requires the addition of catalyst to trigger curing. It is solvent, isocyanate and halogen free, minimizing its environmental impact.2 BauderTEC KSD DUOCarrier membrane & Vapour Barrier is a technically advanced self-adhesive elastomeric bitumen vapour barrier with patented “DUO” lap technology. The product features an aluminium foil facing for vapour impermeability.AdvocacyBreyer Roofing’s Contracts Manager for the project, Kerry Cutts:“The main challenge was working around the hospital’s requirements. For example, we provided a weekly plan for the areas we were working in and the rooflights / plant affected. Where possible, we worked out of hours while doing rooflight replacements to minimise any issues. We also worked closely with Bauder to vary the specification when we had to work around live plant. The communication between Bauder and Breyer Roofing was exemplary throughout and I was pleased this completed project was nominated for a national award."

IntroductionThe speed of installation and improved build quality of the Keyfix Non-Combustible Cavity Tray System has played an important part in the construction of a major new high-rise residential development in West London and at the same time help meet and exceed regulatory requirements.OverviewLocated close to the Thames in Brentford West London, Verdo – Kew Bridge is a new mixed use development which forms part of a major new regeneration scheme that includes the new community stadium for Brentford FC. Designed by Broadway Malyan and built by developer EcoWorld, it comprises of 487 new one, two and three-bed homes alongside retail and business spaces, public green spaces and community areas.In order to safeguard the future of the development, Keyfix supplied 765 metres of Keyfix Non-Combustible Cavity Trays (NCCT) along with 2490 Corner Units, 4000 Pier Units and 5000 Weeps on blocks E,F,G and H of the development.ChallengeOne of the key challenges for Keyfix was the brickwork build programme which required early completion at the lower grid line levels of one to six. This was due to the scaffolding needed to be stripped away because it was blocking a walkway at Brentford Stadium and therefore needed to be cleared prior to the start of the new football season.SolutionWorking to a tight schedule, the offsite fabrication and preforming of bespoke non-combustible cavity tray units in line with the brickwork set out drawings saved time for the installation team at brickwork contractor DWG. This one-piece NCCT system allowed for a very simple and very efficient install, enabling the brickwork façade to continue at a fast pace.The Keyfix stainless steel NCCT was specified due to its self-supporting system which doesn’t need fixing back to the internal concrete frame and clips together for fast and easy installation. It is essentially a ‘Fix & Forget’ solution with no additional fixings, sealants or onsite fabrication required by the brickwork contractor. Therefore, installation of the trays did not impede the speed of bricklaying even when compared to traditional DPC. Installed in the outer leaf with no connection with the inner skin, this innovative cavity tray system does not create a thermal bridge and eliminates all issues associated with differential movement.Furthermore, the NCCT is manufactured with integral Stop Ends on each cavity tray to ensure water is trapped and channelled outwards via a Keyfix Non-combustible Weep (NCW). The integral Stop Ends also facilitate perp joint width adjustability of +/- 3 mm between 7–13 mm if required.With a lifespan of 125+ years it is the only non-combustible cavity tray system that does not rely on tapes and mastics to make watertight joints, therefore eliminating one of the main reasons for product failure.Commenting on the project, Kieran Coyle, Keyfix Technical Sales Manager said: “Verdo – Kew Bridge was the first project in which we created and used a Component Schedule and this is now the same component schedule template we use on every project. It allows installers to use new Component Codes to identify the different components and install the system to its full integrity.”Holding an A1 Fire Rating, the Keyfix non-combustible cavity tray solution exceeds the minimum standards set out in ADB (Approved Document B), whilst ensuring this major new development meets and exceeds the latest regulations. If the regulations become stricter, it will also be futureproofed maximising the whole-life value of the development.Set to make its mark on West London, Verdo – Kew Bridge is on track for completion, with the Keyfix Non-combustible Cavity Tray meeting the contractors requirements and enabling the creation of a development that has safety built in.For more information about the Keyfix range of non-combustible solutions download the product guide, visit https://keyfix.com/or for technical support call 028 8676 7508 or email info@keyfix.com

IG Masonry Support was able to supply a range of its products within a tight revised timeframe on a new-build student accommodation development at National University of Ireland (NUI) constituent university in Galway.Founded in 1845, NUI Galway is ranked among the top 1% of universities and has been inspiring students for 175 years. NUI Galway has earned international recognition as a research-led university with a commitment to top quality teaching, and has colleges spanning arts and social sciences, medicine, policy and engineering.Designed by Coady Partnership Architects, IG Masonry Support worked with the contractor JJ Rhatigan on Phase 1 of the construction of Goldcrest Village, a major state-of-the-art student accommodation as part of NUI Galway.The 429-bed student residence was constructed to the north of the NUI Galway city centre campus, adjacent to the Lifecourse Science Building and the Science Research Building. Near the existing Corrib Village student accommodation, Goldcrest Village offers a total area of 12,500m2, with apartments of five or six bedrooms with en-suites, shared kitchen, dining and living rooms. Four buildings up to five storeys high enclose two courtyards, with the tallest near a pedestrian and cycle route that links the development to the main campus. Communal facilities and a reception are centrally located for the students to access.For this modern and vibrant build, IG Masonry Support’s products were specified due to an established existing relationship with JJ Rhatigan, a contractor which is well-versed on IG Masonry Support’s systems.ChallengeThe project’s main challenge was achieving the specified brick soffit in a short amount of time to a high-standard of quality and finish.Due to a large change to Building A’s facade, IG Masonry Support’s teams had to adapt quickly whilst the project was live. The project deadline did not change however, which meant manufacturing times were tight. A six-week job had to be turned around in five days without compromise to delivery or quality.Furthermore, the installation of IG Masonry Support systems was to take place whilst students were on campus. This meant that high standards of health and safety precautions had to be upheld and followed at all times.SolutionIG Masonry Support manufactured its B.O.S.S. (Brick on Soffit System) and Brick Slip Lintels to be installed on the buildings within the new Goldcrest Village development.The B.O.S.S. range is a lightweight prefabricated system that is faster to install than traditional hanging brick systems. Installed to a pre-fitted masonry support system, B.O.S.S. allows increased adjustability along three axes. Produced offsite, B.O.S.S. offers 90% time saving onsite and negates the need for mechanical lifting. B.O.S.S. also removes the need for brick-cutting onsite, resulting in a quality system that is checked before it arrives onsite.IG Masonry Support Brick Slip Lintels can be used over small openings to eliminate the need for additional masonry support. They are delivered to site as a one-piece unit, complete with brick slips attached, eliminating the need for specialist installation onsite.A simpler and easier install when delivered to site was a huge benefit on this project. Not only did the swift installation enable time and cost savings in terms of labour, it ensured a better-quality finish and met the desired specification. This translated into achieving the required brick patterns and soffit sizes which blended seamlessly with the surrounding brickwork.Going above and beyond even on a project with a tight timeframe, IG Masonry Support delivered Masonry Support from Level 2 of Building A. When this was installed, the contractors could determine the finished bond pattern of Level 1 B.O.S.S. units to inform the patterning of the levels beyond, ensuring the same quality finish was met.Throughout the project, IG Masonry Support’s technical division worked with the teams to ensure all products hit the mark on safety and quality.A striking student accommodation complex within NUI Galway, the presence of IG Masonry Support systems will help ensure students live in areas that are of the highest quality throughout the academic years.

BackgroundThe BISF (British Iron and Steel Federation) constructed the Newarthill properties in the 1940’s, utilising steel-framed walls that were initially coated in cement render and vertical steel panels.In previous renovations overseen by the Local Authority, the upper level of the building was clad in PVC weatherboard, while the lowest floor had its exterior re-rendered. The building is characterised by its non-traditional construction style.The houses had extremely poor thermal performance and the flats were difficult and expensive to heat, especially with the rising fuel prices and current cost of living crisis, meaning some residents were in a state of fuel poverty.North Lanarkshire Council required an EWI solution that would achieve the following three key objectives:- Improve the thermal performance of the property portfolio- Specify a system that would achieve a U-value of 0.17 W/m²K and would involve as little technical detailing around the property as possible- Ensure the properties had a modern and aesthetically pleasing look as the current exterior was tired and datedUnderstanding and appreciating K System’s expertise in this sector and innate ability to deliver best-in-class refurbishments, North Lanarkshire Council appointed the partnership of K Systems and Ailsa Building Contractors to tackle the low rise refurbishment project.Our ServiceAs the Newarthill development was already occupied, a key element of this project was to deliver the refurbishment with minimal disruption to current residents and / or neighbouring houses.This is one of K Systems strengths, ensuring jobs are delivered in a timely fashion, without delay, without disruption, and with full disclosure of each phase given to residents throughout the project to build rapport, trust, and confidence.On this particular low rise refurbishment, which had limited access points for all traffic in and out surrounding its immediate vicinity, K Systems had to work closely with the contractor, main contractor, and local authority to ensure they were working in harmony to negate any unnecessary commotion.K Systems’ technical team also carried out regular site visits to make sure the system was installed to the highest standard, in line with specification, and to ensure all involved parties were delivering to time and budget.The refurbishment of the properties is a great example of K Systems’ unparalleled ability to deliver constructional excellence that not only meets but exceeds the expectations of its customers.Technical Project DetailsOn initial scope, the K Systems team identified that a major challenge for this project was going to be the technical detailing between the timber frame sheeted ply at the top storey and precast concrete slab at the bottom. Several U-value calculations were completed by the experienced K Systems team to support the Council’s request of minimal detailing around the property and the target U-value.To meet these requirements, the K Systems P EWI system was specified, which utilises phenolic foam insulation boards. This insulation is lightweight and has a high thermal performance, allowing for thinner sections of insulation to achieve optimal thermal efficiency - perfect for this project, achieving the target U-value of 0.17 W/m²K , up from 0.32 W/m²K.It is a suitable solution for buildings that are restricted in expanding their footprint due to pavements or nearby properties, and can be easily installed on masonry structures, as well as non-traditional structures - an ideal solution for the Newarthill properties.Addressing the request for a modernised aesthetic, a dash render finish was specified. This render is extremely robust, hard-wearing, and low maintenance, ensuring the properties’ refreshed exterior would remain for years to come. The dash render was also complementary to the existing local property portfolio which was something the Council wanted to achieve.This refurb completely transformed cold, weathered, distressed housing in a Scotland suburb into warm, comfortable, aesthetically pleasing homes that met the exact requirements of North Lanarkshire Council and reduced the energy bills for residents due to improved thermal performance.

Mitie selected TRC to conduct surveys, removals, manufacturing, and installation of more than 600 traditional double-glazed box sash windows in this delightful housing estate, originally designed by George Godwin in 1885.Located in the heart of Chelsea and offering easy access to both Fulham Road and Kings Road, Elm Park Gardens comprises multiple blocks.TRC embarked on the demanding task of surveying the existing windows and balcony doors, obtaining precise manufacturing measurements from within the flats, all without the need for external scaffolding. They maintained a close collaboration with the primary contractor and coordinated appointments with residents over a span of six months.Working within occupied flats, TRC ensured that residents’ expectations were met with cleanliness, protection, and politeness while installing the new bespoke timber windows and balcony doors.The projectThe comprehensive window replacement project covered the following aspects:The new traditional box sash windows were meticulously matched with the original style and proportions, including shape, glazing bar size and placement, overall glazing patterns, opening methods, materials, and finishes.

When Gloucestershire NHS Commissioning Group decided to replace an existing healthcare facility in the centre of Gloucester, over 3000m2 of flooring from international flooring specialist Gerflor was specified to complete the project to the highest standards. The project would demand high quality flooring that could meet and exceed the rigorous demands of this new healthcare facility head on.The main contractor Kier Construction would, through Newcastle-based ADP Architecture, specify a mixture of Gerflors’ Taralay and Tarasafe flooring solutions to produce the final high-quality flooring finish that the new build healthcare project would require.Gerflor have an enviable history in designing and manufacturing high quality flooring for the healthcare market. It’s a reputation built on expertise, knowledge, and innovation. With over 60 years’ credible healthcare experience, Gerflor is a respected manufacturer of innovative, high performance, design-led, and sustainable solutions for flooring, and interior finishes.Andy Gordon, Healthcare Specification Manager - North commented “This was a greatly prestigious project to be involved in, alongside our architectural and installer partners. The client is absolutely delighted with the outcome, both in terms of the fast turnaround of the project and the technical performance of the products installed.”

Client: Whitelink Ltd Contractor: Floor & Wall Ltd Main Products Used: Emseal SJS SystemWhitelink is the leading ferry operator across the Solent from the mainland to the Isle of Wight and carries more than 5 million passengers a year. Their Portsmouth car ferry terminal in Gun Wharf has benefited from White-link’s £45m investment programme to upgrade the facilities, with new double deck parking and boarding ramps. The wide deck and ramp joints needed to be designed to safely accommodate high levels of movement from the combination of thermal and direct frequent traffic loadings, with simultaneous exposure to the marine environment, as well as maintaining watertightness to protect the structure. The engineers knew that selecting the right expansion joint system was going to be critical to the success of the project and their evaluation showed the Emseal SJS System was the best solution. Unlike most trafficable expansion joint systems, the Emseal SJS solution was extremely cost effective, required no potentially damaging mechanical fixings and with installation from the top side only, therefore the works could continue with minimal disruption to ongoing ferry services and the normal White-link customer experience.

Morgan Sindall had secured an ESFA project to build a brand new 7.5 million school at Ashmole Primary School in London which would provide 2,072 sq ft of teaching space for 420 pupils aged four to 11.In June 2017, they sent an invitation to tender to Able Canopies for the supply and installation of the Early Years canopy; a free standing timber canopy with side screens. They gave us the opportunity to put our prices forward because they had worked with us on many occasions and more recently at Oak Lodge School in Barnet, London where we installed a large aluminium wall mounted canopy. Whilst working with Morgan Sindall on these previous jobs, we have built good working relationships.In April 2018, we received the sub-contractor order for both the canopy and the timber screens for installation in July 2018. They chose us for the project because they found our service to be exemplary as explained by Neil Parratt from Morgan Sindall: “The customer service they provided was exemplary. Josh Foord came to site and was very helpful and worked closely with the designs and requirements. The customer service was just very good!”

Addagrip Terraco approved contractor Resarf Flooring Ltd has completed a 3500m2 resin bound installation for the new High School in Portobello on the outskirts of Edinburgh. Using Addaset resin bound and Addacolor resin bound coloured surfacing the main feature was the creation of a distinctive world map design.The project funded by the City of Edinburgh Council includes a new building for 1,400 pupils at the site in Portobello Park, sympathetically designed by JM Architects with the landscape in mind.SURFACING REQUIREMENTThe new paving around the school needed to be low maintenance and durable with good slip resistance. The project also required a colourful durable surfacing product to create a resin bound map of the world to be installed adjacent to the Geography department for use during lessons. Designed in contrasting Addacolor Blue and Addaset Lucerne Silver, the map design sets off the area beautifully and should hopefully encourage the pupils to get outdoors and ‘see a bit of the world’. Addaset Lucerne Silver was also installed to the forecourt and rear courtyards of the school to provide a free draining natural silver granite effect surface to complement the colour of the new building.The new school opened to pupils in October 2016.

Installer – Metclad ContractsMain Contractor – R G Carter, CambridgeArchitect – MCW ArchitectsClient – University of BedfordshireSystem(s) – Vantage®️ SF in Anodised Regency Gold and PPC 9006 Syntha Pulvin Bespoke Curved Internal Rooflights and bespoke flashings throughout.The University of Bedfordshire has invested 40 million pounds in this new STEM building at its Central Luton campus.STEM stands for Science, Technology, Engineering and Mathematics (STEM) subjects, however Pharmaceutical and Chemical Science, Nutrition, Biochemistry, and Mechanical Engineering are also taught there.The project was a very big challenge to our design teams as the specification from MCW architects was predominately regency gold anodised . This spec calls for a special grade of aluminium and the finish means that we must leave welds as laid. Consequently, we had to consider different methods of fabrication to resolve with stunning resultsWe supplied our Vantage®️ SF Hook on rainscreen in both regency gold and powder coated, 9006 Silver however, the pinnacle of our supply was the bespoke curved anodised rooflight in silver 9006

The brief for this project was to design, supply and install a bespoke and sympathetic waterproofing solution to a Grade II listed, commercial structure with an impractical damp basement.Delta Registered Installers, MacLennan Waterproofing worked closely with the Principal Contractor, HB Projects to achieve a Grade 3 habitable space whilst preserving this historic structure.The Co-op shop in Petworth Village, provides the local community with everything they need, whether its household essentials or a place to meet friends.The site incorporates two Listed Buildings, including part of a Listed Church. The store applied for listed building consent to reconfigure its ground and basement floors, to increase the retail floor space and improve the functionality of the store.When designing a waterproofing/damp proofing solution in a historic building or a structure of architectural interest, additional design considerations should be employed during the design stage to maintain preserve aesthetic and structural integrity of the structure/building. The waterproofing design should be sympathetic in application whilst offering a robust solution.Care consideration should be applied when specifying products to ensure they are ideally suited for meeting the complexities of listed building requirements.

A stunning design by architects Townscape, Peter O’Sullevan House is located at the front entrance of the British Racing School in Newmarket. It provides the horse racing community in East Anglia with a local specialist facility for treatment and training. The facility incorporates a hydrotherapy pool, gymnasium, treatment rooms, changing rooms, conference room, offices and meeting rooms. Forza Doors supplied high dB acoustic American White Oak veneer fire doors and solid American White Oak frames as well as Class 0 spread of flame fire-rated wall cladding panels. All the veneers were laid horizontally to match perfectly down the length of the corridors and open spaces. The feature grooves embedded into the doors provide a smart contemporary look and align with the adjacent panels.  As this innovative building needed a high level of internal finishes and fittings throughout, the contractor RG Carter chose Forza Doors. Just one of several jockey rehab centres we have had the privilege to supply in recent times. Consisting of open plan areas, treatment rooms and hydrotherapy zones, the finished project looks stunning.  

Hammerson House will be a world-class, 116-bed residential centre for the elderly Jewish Community in Hampstead. Newton Specialist Contractor Cast Contracting Ltd (CCL) were approached during the planning stages to develop a comprehensive waterproofing solution for the extensive basement.CCL recommended the installation of a Newton CDM water management system to comprehensively waterproof the extensive basement. First, they employed the 8mm Newton 508 membrane to the concrete retaining walls of the basement. The 50mm thick Fibran XPS 500-C insulation was then installed beneath more 508 membrane across the entire concrete slab. Additionally, Basedrain drainage channel was installed around the perimeter, including inspection ports to provide a fully maintainable system.This entire system is served by a series of complete sump and pump systems, each consisting of primary and backup NP400 pumps, high water level alarms, and battery backup systems. These are all controlled by Newton’s advanced Control Panel-Pro to ensure a failsafe system, even during a power outage.Finally, Newton’s 107F cementitious waterproof membrane was spray applied to the concrete upstands of the lightwells and lift pits in order to complete the continuous watertight solution.

Project DetailProject: Motel One – ManchesterLocation: Manchester Piccadilly, UKProduct: TS.9000 range of architectural closers for main reception and TS.3000 range of contract closers for apartmentsProject Description“Manchester has got everything except a beach,” said Ian Brown, lead singer of The Stone Roses. The city in the northwest of England is known as a party and music capital. Bands such as Oasis, The Smiths or The Chemical Brothers have their roots here. However, if you want to experience all the different aspects of this diverse city it would be best if you booked a longer stay at your cheap and centrally located Motel One Design Hotel in Manchester.Brand new and built in a very tight but friendly spot the Motel came as no surprise requiring a couple of door closers for its Hotel and resting overnight stay accommodation. The TS 9205 were chosen for heavily used entrance area and the TS 3204 were chosen for their bedroom doors because:They are supported by an established companyHave excellent right up and guaranteesVery easy and fast to fit and adjust making them the perfect answer for the contractor and door manufacturer.

Park House surgery in Cannock is an NHS facility serving the local community. Offering a wide range of health services, it is a busy centre with constant pressure on room space.Working with Horsley Huber Architects and contractors, Three Sixty Commercial Interiors, Style was specified to install two moveable walls to enable the surgery to divide its office space into separate rooms, as and when required.The Dorma Hüppe Variflex moveable walls, which are light and smooth to operate, allow staff to quickly reconfigure the office space, depending on the number of people involved and activities taking place.Delivering an impressive 55dB acoustic barrier, staff can work, provide client consultations, host meetings, or run training sessions either side of the walls, completely undisturbed.At Park House surgery an oak finish was added to the panels, however the individual surface finishes are almost unlimited - from genuine wood veneers to decor surfaces.Style is the exclusive UK partner to Dorma Hüppe, Skyfold and SWG and offers an extensive range of moveable, folding and partitioning walls with manual, semi-automatic or fully automatic operation suitable for all requirements and budgets.

Reigate & Banstead Borough Council is transforming Marketfield Way, Redhill, with a brand-new leisure, retail and residential development. The 0.59-hectare site will turn the western side of Marketfield Way into a vibrant destination for both property seekers and visitors to the local area. It is made up of the Council’s former Marketfield Way surface car park and a group of retail and commercial buildings fronting 18-44 High Street.Features of the scheme include:A new multi-screen cinema hosting 7 screens11 new units for restaurants and shops on the ground and first floors150 new one- and two-bedroom homes to be privately rented within buildings up to thirteen storeys in heightLandscaping and public space improvements including a ‘galleria’ pedestrian route through the site flanked by shops and restaurants.The waterproofing and gas proofing of the new mixed use scheme basement area and ground floor was a crucial element of phase 2 of the project. Reigate and Banstead Council therefore called upon contractor Vinci Construction to undertake the waterproofing works, utilising Sika’s solution provided through subcontractor Oliver Connell & Son Ltd

University Coventry Hospital is situated in the Walsgrave on Sowe area of Coventry and is part of the University Hospitals Coventry and Warwickshire NHS Trust. The hospital opened in 2006, replacing Walsgrave Hospital the original hospital at the site.Twinfix was approached by Principal Contractors William Gough to design, manufacture and install a walkway from the helipad on the first-floor deck to the hospital’s Accident and Emergency department. The requirement was for a robust walkway that was structurally sufficient to withstand the usual weather forces and the down draught from a helicopter in close proximity.Liaising closely with William Gough and designer Pinnegar Hayward Design, the expert team at Twinfix designed, manufactured and installed a 240 sqm free-standing mono-pitch canopy with vertical perforated side panels. This impressive canopy design included lockable double leaf gates to secure the area.The roof comprises of our Multi-Link-Panel Non-Fragile (NF) system powder coated to RAL 5010 – gentian blue and glazed with 16mm multiwall polycarbonate, and the vertical panels were powder-coated to RAL 7037 – dusty grey. As this metal does not rust in use, the walkway will keep its good looks throughout its long life.

A new state-of-the-art Jaguar Landrover showroom was built for the Helston Group in Taunton. The facilities reflect the latest corporate identity concept and comes complete with a new workshop, multi-storey rooftop parking, and an interactive showroom configuration with display systems.The showroom features wide open spaces and a large sales area to provide the customer with a first-class experience. It also affords staff members greater visibility throughout the showroom and forecourt areas. Lusso were appointed by main contractor, Acheson Construction, to provide internal glazing throughout the showroom and workshop area. Lusso 25 frameless single glazed partitioning system and complimentary Lusso glass doors were installed to form individual offices which allow privacy when needed, whilst still maintaining visibility of the showroom. Lusso 105 double glazed frameless partitions were installed to provide a barrier between the showroom and workshop area.The use of stylish internal glazing as part of the backdrop to the stunning Jaguar Landrover range certainly makes an impact. The end result blends functionality and aesthetics, providing a stylish and contemporary showroom worthy of the prestigious Jaguar Land Rover brand.

The St Helen & St Katharine Sixth Form Centre is a state-of-the-art education facility that required the use of precast elements both internally and externally to meet its design requirements.The architects, TSH Architects, collaborated with the contractors and Amber Valley Stone to ensure that the precast units met the design specifications and were manufactured and installed with the utmost precision.Challenge:The challenge for Amber Valley Stone was to manufacture and supply high-quality precast units that would meet the strict design requirements of the St Helen & St Katharine Sixth Form Centre.The precast elements needed to be robust and of high quality, with clean and consistent finished faces and corners. The project also required a special colour, which was achieved through a special blend of aggregates, pigments and the use of a medium etch finish.“I am happy to confirm that Amber Valley Stone has provided a professional and helpful service throughout the design, manufacture, and construction of the precast units for the recently completed Sixth Form Centre at St Helen and St Katharine School, Abingdon.”.John Dymock – Benfield and LoxleyRead more on our website

Suma International Manufacturing Company fabricated 26 Halspan FD90 64mm for Jawaher Residential Building.Halspan 90 internal fire door blanks feature Halspan's unique 3-layer particle board. Specifically designed for the purpose, using a complex combination of chemical and engineering development, these blanks produce doors of altogether superior quality, strength and overall preformance.The Jawaher Residential Building is suited in Salmiya, Kuwait, and compromises of 13 floors featuring luxury apartments, a gymnasium, and a rooftop swimming pool overlooking the city.This project featured 26 fire-rated doors fabricated using Halspan’s FD90 64mm unique 3-layer particle board that is durability tested to severe duty and is suitable for veneer, laminate, or paint finishes.The doors were used in the primary entrances for all floor levels and are latched single-acting single doors (LSASD) featuring a wooden frame and solid red meranti lipping with beech veneer facing.This project was contracted by Main Contractor; Al Daleel General Trading & Contracting Co and was fabricated by Suma International Manufacturing Company.Photography courtesy of Suma International Manufacturing Company.

Cambridge University, Department of Civil EngineeringBauderBLUE STORMcell with BauderSOLAR G LightSynopsisThis new build project in the centre of Cambridge combines a Sustainable urban Drainage Solution (SuDS) with vegetation and renewable energy in a warm roof construction.The client for the Department of Civil Engineering at Cambridge University, R H Partnership, identified sustainability as being a key driver in the design of the roof, but also sought a single source supplier that could provide a guarantee for both workmanship and products. Bauder’s systems range encompasses products to meet all the sustainability objectives, and with our network of approved contractors carrying out the installation, we could offer the comprehensive guarantee that was required.Bauder Building BoardProject:Cambridge University Department of Engineering​Location:CambridgeRoof Area:1610m²Client:University of CambridgeSpecifier:RH Partnership ArchitectsMain Contractor:SDC LimitedApproved Contractor:Voland LimitedThe specificationTo meet the sustainability criteria set out by the client, the Bauder technical team designed a roof system combining an extensive blue roof, a green roof and a solar PV array. The first and most fundamental element of the roof system though is the waterproofing. Bauder Total Green Roof System (BTGRS) was selected as it provides robust and durable waterproofing with a life span in excess of 35 years, as validated by BBA Certificate 10/4744. The Plant E cap sheet has also been tested by the FLL to ensure long term root-resistance, making it ideal for use in conjunction with the BauderSOLAR G LIGHT system. The BauderSOLAR G LIGHT system is a unique way to combine rooftop vegetation with renewable solar energy. The PV panel mounting boards are held in position using the growing medium as ballast, meaning the waterproofing is not penetrated and therefore compromised. The mounting boards incorporate a water retention feature which allows a small amount of excess rainwater to be stored for short periods of time for the various plant species to feed from. The BauderSOLAR G LIGHT system’s unique mounting system lifts the panels above the vegetation allowing the plant life to grow freely and therefore qualify a greater area of the roof as biodiverse.In addition to the BauderSOLAR G LIGHT system, a blue roof was added to the build-up. Blue roofs are sustainable drainage solutions designed to manage stormwater on a flat roof to reduce water runoff rates and ease flash flooding and standing water in built up areas. The BauderBLUE Roof System attenuates water from a flat roof over a 24-hour period via a restrictive flow outlet. Calculations are carried out to determine the rate at which the water should egress the rooftop. This is determined by the local planning authority and is often set as low as 5-8 litres per second per hectare. With these calculations, Bauder can design each flow restrictorto meet the necessary runoff rate. For the Department of Civil Engineering, the main roof area of 1455.5m² required two flow restrictors, each with flow control holes to ensure the specified discharge rate of 0.77 litres per second was achieved. The maximum depth of water the roof is designed for is the H-max. When the water level reaches H-max, it will drain via the emergency overflow pipe. These overflow pipes are set at the same height as the H-max level. On this project the H-max was calculated to be 99mm. Although an unlikely scenario, this provision for a ‘once-in-a-hundred-years’ storm event will ensure that the structural integrity of the building is always preserved.Project challengesThe roof deck was constructed using a pretensioned concrete plank roof structure. Due to the large span of these planks, the dead load weight to the roof would be restricted. This being a blue roof with green landscaping and PV (a reasonably heavy build up), presented the issue of balancing the need of the roof design and the weight restriction of the supporting structure. To add to this challenging scenario, the pretensioned deck did not provide a completely flat finish. When installing a blue roof, a flat deck with no positive or negative falls is essential, as detailed in the 2018 update of BS 6229 – Flat roofs with continuously supported flexible waterproof coverings. To overcome this onsite challenge,the final deflection of the fully loaded roof was calculated and the concrete deck was screeded to give a flat finish.The resultBauder believes this project to be one of the first of its type in the UK to bring together so many rooftop systems in one space. Project management and clear communication was paramount in order to ensure a smooth installation. The Bauder project team consisted of green roof and solar PV product managers, area technical manager, technical design team, site technicians and approved installers for the waterproofing.With all the different elements being installed, green roof and solar PV product managers worked with our technical team to design the best possible PV array configuration for optimum energy generation whilst also qualifying for the maximum biodiverse area.Bauder site technicians worked closely with Bauder approved contractors, Voland Asphalte Ltd, to ensure works were kept to schedule and that a high quality of workmanship was maintained throughout.To ensure the landscaping is maintained, irrigation was installed by Access Irrigation Ltd. The system, Permadrip Pro, is a drip line irrigation system with anti-syphon design to resist clogging and pressure regulation. Due to the specialist nature of the irrigation system, Access Irrigation Ltd provided a bespoke design service.The result of this network of expertise was a multi-faceted support service for the client, specifier, main contractor and roofing and PV installers. System installedBauder Total Green Roof System (BTGRS)1 BauderPLANT E 42Green, 5mm torch-on root-resistant capping sheet.2 BauderTEC KSA DUOA self-adhesive, elastomeric, bitumen underlayer. This underlayer was used to ensure thorough sealing of lap joints in low temperatures when the roof was installed.3 BauderPIR FA-TETissue-faced flatboard insulation faced on both sides with aluminium foil to provide efficient thermal output.4 Bauder Super AL-ETorch-on air & vapour control layer. Once installed on the concrete pretensioned plank deck, it can act as a temporary waterproofing layer, allowing internal works to be carried out immediately which was a huge advantage on this new build project.BauderSOLAR G LIGHTThis BauderSOLAR G LIGHT system was a key factor in the specification of the project to meet the sustainability criteria specified by the client. 40 PV units were installed on the main roof area on the Departmentof Engineering. The forecasted energy generated for this arrayin its first year is 9.91MWh with a CO2 saving of 5.242 tonnes/a. BauderBLUE SR-B flow restrictorThe BauderBLUE SR-B flow restrictor is designed to be used in conjunction with a standard Bauder bitumen blue roof vertical outlet DN70. The flow restrictor is comprised of four parts; baseplate, overflow pipe, baseplate inner and baseplate outer seal. The polyamide baseplate fits within the 70mm vertical outlet, with the EPDM outer seal creating a watertight fit. The HDPE Overflow slots into the central hole of the baseplate with an inner EPDM seal preventing any leaks. The baseplate has a number (1-12) of 10mm restrictive flow holes bespoke to the project. The flow restrictor has no moving parts, hugely reducing the need for maintenance or risk of failure.

ChallengeThe London Stadium (formerly Olympic Stadium) and home of Premier League football club West Ham United, required an insulation solution that would not only upgrade the thermal and acoustic performance of the HVAC and service pipe areas, but also one that could meet the overall environmental demands of the project.SolutionAfter a series of consultations with the main contractor, Knauf Insulation developed a bespoke, one product solution, which met all requirements and helped to reduce engineering costs and installation time.23,000m2 of Rocksilk® Soffit Linerboard Standard was installed in the different elevations of the stadium, from level two to the lower ground level of the West Stand.Manufactured with ECOSE® Technology, Rocksilk® Soffit Linerboard Standard is a laminate of a compression resistant, non-combustible Rock Mineral Wool slab with a variety of aesthetic finishes designed to provide a robust faced solution suitable for installation in semi-exposed environments such as stadiums like this.The project was completed before West Ham’s first competitive game at the London Stadium in August 2016."The insulation product knits together to prevent open joints, which helped us to maximise the thermal efficiency of the insulation."Kunal Vekaria, Project Manager at HLS Installations

The JR provides acute medical and surgical services including trauma, intensive care and cardiothoracic services. It is situated in Headington, about three miles east of Oxford city centre. It is the largest of the Trust’s hospitals, covering around 66 acres.SDS was pleased to work with Mclaughlin and Harvey Contractors and to have been specified by Lewis Hickey Architects.The new extension to the existing Emergency Department was designed to provide better use of space, more diagnostic equipment and improved dignity and privacy for patients as well as improved turnaround times for ambulances.Facilities include an extra nine bays for the immediate care of seriously ill patients, including a paediatric resuscitation room and an isolation room. An additional CT scanner with control room, as well as a nurses’ bay and improved bereavement and relatives’ rooms, will also be provided in the new area.Dfendoor doors were used throughout this scheme, where impact resistant doors were key to maintaining fire door and infection control compliance throughout the busy area . A wide range of SDS colours were used from midnight blue through to lupin – also our range of wall protection products were used in matching colours to create a very impressive finish throughout.

Equinox is a large USA gymnasium operator and their first venture in London is in High Street Kensington. The site they chose is on the 5th floor, directly above Sony Music where Simon Cowell works, and directly beneath Kensington Roof Gardens, which is a popular and very trendy night spot.Ramboll Acoustics specified that a floating floor was required to reduce impact noise levels from the gym to <55dB L’nT,w. However it soon became clear that the floating floor would have to ensure that no significant disturbance was caused to Sony Music directly beneath.Our local branch worked closely with the contractor and consultants to fine-tune the floating floor system and built several mock-ups to verify the performance.The final design consisted of a Stravifloor Channel isolation rail supporting a composite dry floor construction. The floor under Group Fitness, where all of the gym classes are held, also had layers of steel plate to optimise the low frequency performance.The on-site performance at the end of the job was measured as 35dB L’nT,w although this was dominated by background noise as the performance of the floating floor was so good. The improvement from the base concrete floor was 42dB.

In 2015, Quinn London Ltd started the refurbishment of The Market Building, in Brentford which involved the conversion of Offices to residential dwellings as a ‘Material Change of Use’ project. Soundis provided acoustic solution options for this project, in order to ensure a cost effective Value Engineering Exercise, on behalf of the Main Contractor.As the 1st floor required a deep void system due to new soil pipes and waste pipes having to be installed along the corridor within the building for kitchens and bathrooms, it was agreed to utilise Soundis Cradle & Batten System. This provided a service void for the pipes of 300mm whilst the other areas of the floor were treated with the system at 80mm FFH. The Soundis cradle & batten acoustic floor was then overlaid with a Soundis a high quality, interlocking dry screed system gypsum fibreboard.The Soundis cradle & batten floor system has been installed on the existing concrete and existing timber structural floors to provide a level floor over the un-even sub-deck. The service void provided by Soundis cradle & batten system can be used for other flooring applications, such as underfloor heating.Our Cradle and Risers are manufactured from 100% recycled materials assisting to the sustainability targets of projects.

Designed by AHR Architects, the new UK Hydrographic Office in Taunton has won numerous awards including the BCO National Awards Corporate Workplace Award and Best of the Best Award 2020 and a Regional RIBA Award, RIBA Sustainability Award and RIBA Client of the year 2019.The United Kingdom Hydrographic Office is the UK’s agency for providing hydrographic and marine geospatial data to mariners and maritime organisations across the world. The UKHO is a trading fund of the Ministry of Defence and is located in Taunton, Somerset with a workforce of approximately 900 staff.We worked with the Architects, Client and Contractors to select one of our exclusive GeoBrick range for this prestigious project. The clean sleek lines and hardwearing stone finish provide a stunning façade to this landmark building. The warm texture of the brick also gives depth and character and softens the mass of the building.“The design principles of the building called for a linear brick which was modern and unique whilst complimenting the landscape and a variety of existing brick buildings surrounding the new HQ. The EH Smith Geobrick brindle bricks stood out from all the rest and we are delighted with the results. Personally, this is my favourite material used on this project!”- Johanna Funnell New Build Project Manager - UKHO

Clapham Junction Train Station is one of Europe’s busiest Railway Stations handling up to 50,000 passengers per day. AJ Wells designed, built and installed vitreous enamel cladding for the Grant Road Entrance.Detailed site surveys were carried out to design the appropriate framing system for the cladding panels. There were a number of design requirements to be considered including: provision of a rainwater management system, emergency fire escape, access doors, interfaces with electrical equipment, staircases and uneven flooring.Everything was successfully incorporated, manufactured and installed on-time and within budget in time for the new connection to the Overground to open just before the London Olympics.During installation, careful logistics and passenger safety were our top priority, with much of the works carried out at nights and weekends. Much of our work was carried out alongside other contractors working on floors, ceilings and electrical connections.KEY FEATURES: • Framing system and vitreous enamel cladding • Incorporates rainwater management system • Incorporates emergency fire escapeA.J WELLS SERVICES: • Design, Build & Install Project • Site-Survey, CAD design • Manufacture • Installation of framing system and VE cladding • Provision of project documentation

As part of a major transformation of Wembley Park, which includes Olympic Way, Wade Stainless Steel Linear Channels and Streamline, and perforated gratings were installed beneath the Olympic Steps to provide an effective and long-lasting drainage solution.Built by developer Quintain in a joint project with Brent Council, the Olympic Steps come at the end of Olympic Way—the stretch of road linking Wembley underground station to Wembley Stadium. It was named Olympic Way after it was originally constructed for the 1948 London Olympics.The final stages of this redevelopment were the iconic steps that lead up to the national stadium. The original ramp, known as the pedway, was built as part of the old Wembley Stadium and acted as a bridge over the old coach parks. The Olympic Steps development replaced the outdated, concrete pedway and extended the Olympic Way, increasing the width by 50% and improving accessibility for all visitors in and around Wembley Park. Volker Fitzpatrick was the main contractor on the project.“Working closely with Mick Hawkins, the Site Manager, the aim of the project was to fulfil the client’s drainage requirements to tight deadlines,” says Brian Holden-Earl, Area Sales Manager. “The area is frequently used by visitors, so it was important to deliver our services within a specific timescale.”

A GEC Anderson stainless steel counter and splashbacks were recently deployed in the new meeting room and ancillary facilities at St Mary’s Church, Wivenhoe. The historic Parish Church of Wivenhoe is thought to be built on Roman foundations and is the oldest remaining building in this small riverside town in Essex. Against this historic background, the new space, designed by Inkpen Downie Architecture, provides a light and airy addition that includes a small kitchen and servery. Stainless steel was specified for the curved counter and for the splashbacks within the kitchen itself. The specified units were supplied and installed by GEC Anderson, under the supervision of local contractor, Bakers of Danbury.“This was a nice project to have been fortunate enough to be involved with and, in my opinion, is a great example of how well new can sit with old. Functionality goes hand in hand with the high quality, smart but informal appearance. The sense of space created by the extension to the main building is impressive and surely a great asset to the Church and its community.” Martin Tye, Managing Director of GEC Anderson.GEC Anderson specialise in made to measure stainless steel worktops, sinks, cabinets and shelving that have been successfully specified in a wide variety of projects and locations. A full measuring and installation service is also provided.