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Case Study Sutton Station – Breathing new life into an old station

Case Study Sutton Station – Breathing new life into an old station

Twinfix Limited

Sutton station, owned and operated by Network Rail needed refurbishment. The station was showing signs of its age, with the old timber work in need of replacing, the roof leaking and the glass roof sections in need of some TLC. Due to their age, the glass roof sections had become fragile and had subsequently broken, Also because of the difficulty in safely cleaning them, they were proving more of a light blocker, than a source of natural light.It was decided that the glass roof sections would need replacing and in order to do this, Twinfix were consulted by Network Rail and asked to offer a solution. Twinfix were mindful of the aesthetics of the station but were also very aware that they could offer something which would provide a long-term solution for the station. Utilising their Multi-Link-Panel System, Twinfix put forward a solution which would do justice to the refurbishment work, the station was receiving whilst bringing the roof up to date and delivering an outcome which would last the test of time. By replacing the old steel and glass sections with their sustainable aluminium and polycarbonate Multi-Link-Panel System, Twinfix’s proposed solution would maintain the look and feel of the old roof, but deliver something which is virtually unbreakable, doesn’t need repairing or regular replacement and would allow routine cleaning to be carried out, keeping the station flooded with light. By replacing the old glass with a slightly obscured 6mm polycarbonate, the light inside the station would be diffused rather than harsh, and significantly brighter than the current situation.The new system would not only last the rigours of time, but is made of sustainable materials. Polycarbonate has minimal impact on the environment and is fully recyclable at the end of its long life. Polycarbonate panels, used in place of glass can be manufactured to give the same look as more traditional glass with features such as Georgian wired but with a significant weight saving. This weight saving means that transportation, manual handling of lifting is easier and requires less energy, plus the structural elements can be reduced as the weight they are required to support is reduced. The result is a total saving on energy and materials needed for installation. Once installed polycarbonate is considerably stronger than glass and is unlikely to break. Depending upon the requirements and location of the installation, Twinfix manufacture a ‘non-fragile’ version which, in testing could withstand far greater impact than an equivalent glass panel. This is especially good for areas where people might accidentally step or fall onto the panels such as rail station roofs. This inherent toughness also reduces the need to replace the glazing panel as often as glass and with UV coatings the panel doesn’t yellow with age or become brittle.Aluminium is known as the ‘Green metal’ due to its ability to be recycled again and again, without degradation of its inherent properties. Recycling aluminium also saves 95% of the energy required in the production of aluminium from raw materials. Compared to traditional steel, aluminium is approximately 2.5 times lighter, strength for strength, so again there is a weight saving comparable to that associated with polycarbonate over glass. Unlike steel, aluminium will not rust, and the application of powder coating will prevent corrosion. Powder coating is a pigment encapsulated in a powdered resin and then cured in an oven to harden the paint surface.Working with the roofing contractor, G.S. Moore, and as part of the larger station refurbishment, delivered by BAM Nuttall, Twinfix were able to replace the existing damaged glass roof in the entrance, the footbridge and the platform adding up to an area over 340 metres square, bathing the covered areas in natural light.Vicky Evans, Director at Twinfix, said; “It was a pleasure working with the team at Network Rail, G.S.Moore and BAM Nuttall. Sutton Station roof was in a dramatic need of replacement. We are proud of the finished product and that we were able to offer a long-term solution that delivers the aesthetic charm of the old roof, increases light levels for passengers, improves safety for all using the station and offers a sustainable, future proof outcome. We look forward to being part of delivering more excellent results for our clients in the future.”
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Eos Interiors Ltd Office Lockers Project

Eos Interiors Ltd Office Lockers Project

Helmsman

Helmsman have manufactured and supplied three compartment luxury Glass Lockers that have been installed at Eos Interiors office in Birmingham. The formica storm colour against the white interior walls and Ojmar OCS combination locks give a modern finish. Special numbering plates were used to match the modern style. The Glass Lockers are floating in the middle of the wall thanks to our locker stands and cladding.
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Intermediate Capital Group

Intermediate Capital Group

Optima

Elegant glass partitions at Intermediate Capital Group’s new headquarters Intermediate Capital Group (ICG) has recently completed the fit-out of their new London head office. Situated in a highly sought-after spot on Ludgate Circus in the City, this asset management companies’ new office provides a stylish working environment. Used extensively throughout the building, our range of glass partitions helped create an airy and modern space. Furthermore. the integration of our innovative switchable glass partitions at ICG’s new London headquarters enhances privacy within the office. Working alongside architects HLW International and main contractor ISG we created an elegant and sleek fit-out, installing a contemporary, open design built with colleagues and clients in mind.
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Lamb Walk

Lamb Walk

Next Generation Rooflights

After the demolition of existing buildings which had been used as rehearsal and recording studios a development of flexible commercial space and residential units was approved in Lamb Walk, Bermondsey.The ChallengeThe commercial element of the approved mixed use development was on the ground floor below three floors of residential properties. Adding more light to this commercial office space would give an extra dimension.The solutionWorking with the developer we helped improve the working environment with elegant walk on units. In order to maximise the light that the office space would benefit from we combined the External Walk On Glass Floors and a range of Multi-Panel Rooflights with Glass Beam Supports. This created an eye-catching feature both internally and externally as well providing the highest level of safety from the strengthened glass used in the walk on the glass floors.Whether you’re at planning or construction stage why not see how we could help you add natural light and space to your commercial office space; you can call us on 01223 792244 or pop us an email via info@nextgenrooflights.co.uk outlining what help you need.
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MEGAgrip Safety Railing Installation On The River Thames

MEGAgrip Safety Railing Installation On The River Thames

Pure Vista Ltd

A safety railing on the River Thames. London’s longest pier, Royal Wharf includes a 162m² viewing platform for unparalleled views along the River Thames, now surrounded by a glass balustrade safety railing. Like many river-side locations, the view is spectacular and is preserved for the enjoyment of those walking by. The glass balustrade keeps the views in tact while also providing a safety barrier and windbreak along the length of the pier. The Royal Wharf Pier opened in 2019, after a refurbishment, and now provides quick transport to and from central London by water taxi. The use of MEGAgrip keeps the view of the River Thames while providing the necessary safety feature on the pier. MEGAgrip is Pure Vista’s answer to a heavy-duty and fully adjustable balustrade system. The internal glass clamps allow for easy alignment of the glass within the channel, making this one of the most easily adjustable systems available. MEGAgrip is ideal to be used as a public space barrier in busy locations such as transport hubs or venues. A benefit to this product is that it can be upgraded, with the use of a converter kit, to become bomb-resistant. For this project, MEGAgrip provides the most suitable safety railing on the River Thames.
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Knightsbridge, Knightsbridge Gate

Knightsbridge, Knightsbridge Gate

TRC Windows

TRC Windows commissioned for the extensive renovationIn April 2019, TRC Windows was commissioned to deliver the supply of windows throughout this extensive renovation. Over a 14-month period, and completed in 2020, a total of 338 metal, 140 timber and 110 new heritage timber sash windows were successfully reinstated.Metal windowsIn line with the project scope, metal frames and casements were stripped of paint and rust.Weld repairs were carried out to areas of damage, with new hinges and new sections of steel used where required.A five-coat Teamac Painting System was used on all frames.New 4mm GoetheGlas* heritage glass was installed, with applied lead work replicating the original glazing layout.Timber windowsThe timber window repairs were subject to overall draughtproofing and redecoration. These were painted using a Dulux Paint System, and installed with new 4mm GoetheGlas heritage glass.Heritage box sash windowsConstructed from hardwood timber, the heritage windows incorporate single-glazing with a 4mm GoetheGlas heritage glass, and work via a classic weight-and-pulley mechanism. These also include individual solid bars providing the windows with genuine character. Traditional heritage putty was used externally to secure the glazing and enhance the visual aesthetic.*GoetheGlas is a colourless, drawn glass with the irregular surface characteristic of window glass common to the 18th and 19th centuries. It is used to protect precious, leaded glazing from the elements and other adverse environmental conditions.
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Solina observation tower and gondola station

Solina observation tower and gondola station

Pilkington United Kingdom Limited

Project: Solina observation tower and gondola stationClient: PKL and PFR GroupsThe Prime Minister of Poland, Mateusz Morawiecki, hailed the opening of a new observation tower and gondola lift in the Bieszczady Mountains as an investment that will strengthen the magnetism of Solina, a major tourist hotspot.At the opening, Morawiecki remarked how Solina is a beautiful place where nature is untouched by the human hand*. The picturesque holiday destination in South East Poland is famous for its forest-covered peaks and vast open water, home to the largest artificial lake in the country.These surroundings make Solina equally as popular with birds as it is for tourists. The area is home to 130 species of birds, including eagles, hawks, sparrowhawks, smews, black terns and songbirds; while also being located on a main migratory route.Protecting Solina’s bird population was therefore a top priority for the two groups behind the tourist attraction, the PKL Group (Polish Cableways), which provide sustainable mountain tourism services, and the PFR Group (The Polish Development Fund), a state-owned financial group which invests in sustainable social development, who paid close attention to the needs of bird species throughout the design and construction phases.They turned to specialist glass for the gondola station and the observation tower to help protect its feathered neighbours.Glass designed to protect birdsPilkington AviSafe™, an innovative glass designed to protect birds, was specified for the project’s glazing. Its unique patterned UV enhanced coating disrupts the reflection on the glass, helping birds to see a clear barrier.Jason Eggerton, UK specifications manager at Pilkington United Kingdom Limited, part of the NSG Group, explained: “Experts distinguish three effects leading to birds colliding with glass.“The mirror effect is where birds mistake the glass’ reflection as reality. Corners of buildings or narrow passageways can also lead to collisions as they allow birds to see the habitat on the other side of the building. Thirdly, the fly-through effect is where birds may also not see the transparent barrier and aim to fly into a building to a perching spot, such as within an atrium.“The gondola station and observation tower are surrounded by forests making bird collisions due to reflections of the trees a particular risk. Ultimately Pilkington AviSafe™ disrupts these reflections making the glass more visible”The coating is designed on the principle that birds see in a different light range to people, making Pilkington AviSafe™ glass more visible to birds while remaining aesthetically appealing on the exterior surface. From the inside however, it’s barely visible to the human eye.It was used in the large, modern glass facades of the gondola station in combination with Pilkington Suncool™ 70/35 and Pilkington Optilam™ glass, which ensures effective thermal insulation, solar control and safety.The Pilkington AviSafe™ glass was manufactured at the Merseyside manufacturing site of Pilkington United Kingdom Limited, part of the NSG Group, in St Helens.Jason Eggerton continued: “Making buildings truly sustainable goes beyond emissions and energy efficiency. Architects and specifiers increasingly need to consider how their projects impact local wildlife too.“Pilkington AviSafe™ has clear value amidst nature reserves, forests and mountains in Solina. But many of the world’s major cities are located on bird migratory paths, where tall, glazed buildings can increase the chance of collisions.“We’re proud to support a project of such high prestige and economic significance in Poland, and to play our part helping Solina’s tourism industry to maintain its minimal impact on nature and local wildlife.”
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122 Waterloo Street, Glasgow

122 Waterloo Street, Glasgow

Pilkington United Kingdom Limited

The newly completed 122 Waterloo Street development in the centre of Glasgow offers its occupants floor-to-ceiling glazing throughout, with almost uninterrupted views thanks to the latest Schüco curtain-walling system designed, manufactured and installed by Edinburgh-based façade specialist Charles Henshaw & Sons Ltd.But, impressively, the landmark building – which will be the Glasgow headquarters of global financial services firm Morgan Stanley – will also be one of the most energy efficient buildings in Scotland, thanks in part to high-performance glass coatings from Pilkington United Kingdom Limited.The scheme has been certified BREEAM Excellent, and achieved an ‘A’ rated Energy Performance Certificate (EPC), the latter based on a detailed assessment of the building’s energy performance. The glazing helps to minimise this by reducing energy emitted from the building, as well as the heating effect of the sun, both of which can make maintaining a comfortable interior climate more energy-intensive.A glass for all seasonsThe scale of the building and the large area of glass used means that excessive radiation of heat from the building could lead to rapid heat loss during colder conditions, requiring an increase in heating to keep the interior warm.To mitigate this effect, the glazing features a Pilkington Optitherm ™ S1 Plus low-emissivity coating which reflects radiated heat back into the building.The second issue that can affect buildings where most of the envelope is glazed is excessive heat build-up when the sun is shining directly into the interior. This can present a challenge for building managers, often requiring high levels of energy-intensive air conditioning.To combat this, a solar-control coating has been used, reducing the amount of heat energy that is able to enter the building while maintaining high levels of transparency. Michael Metcalfe, commercial sales manager at Pilkington UK, said: “The Pilkington Suncool™ 70/35 T coating selected by the design team offers high visible light transmittance, reduced solar transmittance and excellent low-emissivity all in one product.“This means the floor space will be brightly lit by sunlight but won’t suffer from overheating on warmer days.”Clear viewsThe coatings are not the only innovative part of the glazing used in the project, as the glass is held in place by the latest structurally bonded curtain wall system from manufacturer Schüco. Each unit contains a large pane of clear glass and a smaller pane of opaque, coloured spandrel glass, creating horizontal lines across the façade between each floor of the building.Michael Metcalfe continued: “The metal carrier frames in which the glass sits are extremely low profile, so the edges of the panes of glass are very close to one another. This removes the mullions normally associated with unit-based glazing systems, creating a flush glass surface with almost uninterrupted views.”The clarity of the glazing was further improved by the use of Pilkington Optiwhite™ true low-iron glazing throughout, which significantly reduces the slight green tint that is inherent in standard float glass.On the ground floor, Pilkington Optilam™ laminated glazing was used to provide protection against manual attack and increase the security of the building.Completed in December 2017, the nine-storey building also includes 155,000 sq ft of Grade A office space.Project: 122 Waterloo Street, GlasgowClient: HFD GroupArchitect: Micahel Laird ArchitectsCurtain walling supplier: SchücoInstaller: Charles Henshaw & Sons LtdImages courtesy of S G Photography
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Tesco Walk Way Canopy

Tesco Walk Way Canopy

Lonsdale Patent Glazing & Rooflights

SkyGard proved the obvious choice for this low cost canopy for one of the Nation’s biggest clients. Special bracketry was required in accordance with the architects design and strategically spaced access hatches, provide access for cleaning the box gutter. SkyGard Patent Glazing combined with laminated glass provides one of the most economical glass canopy solutions with an expected 30-35 years design life and virtually non-existent design life costs as maintenance is minimal.
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Marriott Hotel

Marriott Hotel

Lonsdale Patent Glazing & Rooflights

This previously draughty corridor was in sore need to refurbishment at this hotel and spa just outside Manchester. Our ThermGard-R rafter glazing bars were ideal for sitting on top of the existing steel rafters and provided a robust glazing method to retain the large double glazed units. Softcoat low-e laminated and toughened glass insulating glass units provide excellent heat retention and being North facing, there was no need for the addition of solar control.
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007. Nordea HQ, Copenhagen

007. Nordea HQ, Copenhagen

Vetrotech Saint-Gobain UK

Great emphasis has been placed on the functionality of the building and on making the area outside a pleasant park. Ørestaden is a fairly new area of Copenhagen and had quickly become known for fascinating architecture. Vetrotech supplied over 1,600m2 of Contraflam Lite Structure EW30 solutions. Vetrotech's glass helped realize the stunning and light-flooded atriums of the building, which are surrounded by an impressive installation of fire-resistant glass all the way up to the 6th floor.
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Great Sankey Neighborhood Hub, Warrington

Great Sankey Neighborhood Hub, Warrington

Technal

Aluminium curtain walling was used for the impressive glass extensions on the pre-existing Great Sankey Leisure Centre building in Warrington. As a part of a multiple-phase, £16 million development, the project transformed the site into a state-of-the-art leisure, health and culture facility.The transformational two-storey glass facade extension was built with 4300m2 of TECHNAL Visible Grid and Vertical Trame curtain walling at double height, incorporating glass and spandrel panels. Now known as the Great Sankey Neighborhood Hub, the centre plays host to a wealth of facilities including swimming pools, tennis courts, a sports hall, 3G football pitch, dance studios, cafe, spa, library and even a GP surgery. The entire site has been designed to be dementia friendly and over 700 locals were consulted over the plans to ensure that everyone's needs were met.
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Origin-R Curved Balcony Installation in Cornwall

Origin-R Curved Balcony Installation in Cornwall

Pure Vista Ltd

Contemporary architecture often uses curved profiles to create a clean architectural finish. Now, there is a growing market for domestic curved balcony balustrade.A homeowner in Cornwall approached us looking for a curved glass balustrade for their home. We were more than happy to provide a couple of solutions using one of our patented glass balustrade systems. Primarily, Pure Vista proposed two solutions for this home project in Cornwall, both using our ORIGIN-R balustrade system. ORIGIN-R is appropriate for domestic balconies because it achieves 1.5kN, the building regulation that applies to potentially dangerous drops in domestic, single use properties. It’s also the only Pure Vista balustrade channel that can be manufactured as a curved profile, making it the best solution for a curved installation. The first option is the most aesthetically pleasing, for a curved installation is using curved glass inside a curved ORIGIN-R channel. However, this requires the system to be wet-glazed, something that the customer decided against. So, as an alternative to the wet-glazed curved solution, we proposed and ultimately supplied, a faceted curve balustrade solution using straight sections of channel with mitre joints to follow the curved line of the balcony. The installation itself was taken care of by Camel Glass who are specialist architectural glass installers, also based in Cornwall. The result is this fantastic balcony with a railing that allows the customer to see their view, the garden and stay protected from the Cornish breeze. The silver hand railing along the top provides an aesthetically pleasing edge that connects the stairs and the balcony. Please take a look at the images below for a closer look.
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University of Bath, School of Management

University of Bath, School of Management

Lusso Systems Ltd

The £45 million world-class School of Management is the flagship building of the University of Bath. The seven-storey building brings together the entire school under one roof and is a place to inspire new levels of collaboration and showcase the excellent learning, research, and industry partnerships available.The three principles of the design are flexibility, transparency, and collaboration. At the centre of the building is an impressive atrium with a feature steel staircase.   Within the atrium is the pavilion, a double height space flooded with natural light has been designed as a hub of activity where great minds meet. The buildings two arms emerge from a central node, each wing housing an array of academic and research space. The design brief called for openness and transparency which was achieved by the use of Lusso glazed partitioning throughout. The Lusso 25 glazed system and Silenzio doors were used to enhance and divide up space which at the same time allows natural light to filter through the building and encourage connectivity. Where the design required glass partitions in excess of 3.5 metres height the Lusso 105 glazed system was selected to meet the structural requirement which has created a visually impactful atrium.
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Award Winning Minimalism

Award Winning Minimalism

Grants Blinds

This multiple RIBA Award-winning spectacular home by Loyn & Co Architects is located on a sloping hill with spectacular views of the Wye Valley. With glass-fronted living spaces and light wells on the uphill side of the house, the architect wanted shading that didn't interfere with the overall design. Therefore, blind housings were custom finished to match the glazing structure in floor-to-ceiling windows and skylights. For the windows, fully automated roller blinds were specified to ensure protection from glare and solar heat gain, while allowing daytime visibility. This was accomplished using high-performance Blenheim 5% screen material.Throughout the house, the artists own art and furniture give this concrete house a very luxurious feel. Below, a single 13m long motorised skylight blind provides both light control and protects artwork from UV fading. At the rear of the house, purpose-designed studios use large lightwells with electric blinds to control the light and keep the environment comfortable.  To provide privacy, bottom-up cord-tensioned Honeycell Duette® blinds were installed in bathrooms with all hardware matching doors and windows.
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Summerlee Avenue

Summerlee Avenue

Next Generation Rooflights

Innovative rooflight glazing in a single storey rear extensionThe ChallengeThe homeowner wanted to maximise the space and light available to them in their family home in London. As this property was a terraced property with only a small front garden facing onto the street, the solutions had to be focussed to the rear of the property.The SolutionThe homeowner also wanted to make the most of the natural sunlight that the garden benefitted from, so they had chosen to erect and single storey extension with fully glazed floor to ceiling doors across the rear of the extension. However, they also wanted to allow a greater abundance of light into the single storey extension, we supplied two fixed rooflights but to create even more unobstructed light with supplied a multi-panel rooflight (three panels) supported by transparent glass beams. This solution ensured that the maximisation the space and light they originally desired was fulfilled with a stylish and functional solution.Whether you’re at planning or construction stage why not see how we could help you add natural light and space to your home; you can call us on 01223 792244 or pop us an email via info@nextgenrooflights.co.uk outlining what help you need.
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Ventrolla | Heighington Hall | Heighington, Darlington

Ventrolla | Heighington Hall | Heighington, Darlington

Ventrolla Sash Window Specialists

Heighington Hall | Helping To Restore A Grade II* Listed HomeMr & Mrs Anderson’s period home had some sash windows and a period door that were cold and draughty, and some windows that were completely stuck shut. But as the owner of a stunning Grade II* Listed property in Heighington, Darlington, they were only too aware of their responsibility to protect their home’s heritage. So, when they saw Ventrolla recommended by Sarah Beeny on the television about her home, Rise Hall, they got in touch.This was back in 2017, and we’ve continued to work on their beautiful house ever since, phasing the work over the past five years.Phase oneThe first project we completed was for the sash windows in two of the bedrooms. Both were sealed shut, so following a survey, we completed renovation works including sill repair and replacement, incorporating our innovative Ventrolla Perimeter Sealing System to eliminate draughts, and our Sash Removal System (SRS), so that any future decorating or repairs could be completed effortlessly. Both windows were completed with antique brass hardware, to complement existing fittings in the property.Phase twoIn 2018, The Anderson’s contacted us again. This time to complete work on their master bedroom window. This 6 by 6 pane Georgian sash window required extensive repair work, rail and sill replacement, and again we incorporated our unique draught-proofing and SRS systems.We also surveyed a pair of French doors for restoration – in the end, Mr & Mrs Anderson decided that they would prefer replacement doors made, rather than repairs carried out. As these were an exact, like-for-like replica of the existing doors in their home, Listed Building Consent wasn’t required. We crafted stunning timber French doors to mirror the originals, creating a seamless look and feel ­– including glass specially chosen to blend strength with the subtly ‘distorted’ look of old, heritage glazing.Following the works carried out, Mrs Anderson went on to review Ventrolla on independent review website, Trustpilot, rating Ventrolla 5-stars and commenting:“Excellent workmen. Pleased with product and will recommend.”Ventrolla replicated the existing Georgian timber doors, hand crafting new versions in their workshop.Phase threeWe were delighted to hear from The Anderson’s again in 2019 – and undertook restoration work on two of the property’s dining room windows. A complex project, due to foliage on the exterior restricting access, our team worked to release stuck sashes and restore them to their former glory. The works in this phase also included new joinery elements – replicating the existing single-glazed sashes with new versions, hand crafted by Ventrolla, in their Harrogate workshop.Phase fourMost recently, this year we were brought in to help Mr & Mrs Anderson again – to refurbish, draught-proof and craft new sashes for a sash window in a bathroom. Repairing the sash box and providing replacement sashes, we completed the window works with polished brass hardware.Mrs Anderson commented:“Once again, I was very pleased with all aspects of Ventrolla’s work. The team were reliable, polite and tidy – and my new windows look excellent. They’ve made the room warmer and less draughty.”Heighington Hall was thought to have been built in the early 17th century, and the home has many stunning Georgian features of the time, such as the twelve-pane sash windows, the sandstone front exterior and detailed stonework with fluted pilasters, dosserets and a scrolled pediment around the door. It became Grade II* Listed in 1952 to preserve these iconic and historic features.Can we help with your period window or door project?If you have a wooden window or door project to tackle, or require listed building renovation advice, you can find out more about our renovation services and speak to a member of our team on 0800 0277 454 or by contacting us here.
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Reckitt Benckiser, Hull (GB)

Reckitt Benckiser, Hull (GB)

Sto Ltd

A major new UK centre for health-focused scientific excellence features a striking interior design created with the use of the StoVentec Glass system, which was used inside Reckitt and Benckiser's £105m Science and Innovation Centre. Some 675m2of white StoVentec Glass were installed in a three-story communal area inside the building. This reflects the natural light entering via the roof skylights to create an airy and open environment, while also contrasting visually with the exposed brickwork

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