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Social Housing – Dundee

Social Housing – Dundee

Russell Roof Tiles

Mill ‘O’ Mains is a major social housing development of 300 new homes and is part of Dundee City Council’s ongoing regeneration plans to replace outdated properties.
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Private Housing – Swindon

Private Housing – Swindon

Russell Roof Tiles

The Double Roman has been a popular choice with house builders in the south.
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Private Housing – Gloucester

Private Housing – Gloucester

Russell Roof Tiles

Developers Bovis Homes needed a tile that would be sympathetic to the natural surrounds.
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Private Housing – Hendrefoilan

Private Housing – Hendrefoilan

Russell Roof Tiles

The development is situated at Killay and is part of a wider initiative to redevelop the Hendrefoilan area, which includes a £450 million new university campus. The project is part of a wider regional development for St. Modwen that includes provision for up to 4,000 homes, a 4 million square foot employment space, and the construction of Swansea University’s new Bay Campus.
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Extra Care, Eastbourne

Extra Care, Eastbourne

Russell Roof Tiles

The £8m project involved the demolition of an existing derelict 120-bed nursing home on Pevensey Bay Road in Eastbourne and the development of a new 80-bed care home for a Barchester Healthcare Mortain Place Care Home – which has been specifically designed to provide high-quality residential care to older people.
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Private Housing – Stafford

Private Housing – Stafford

Russell Roof Tiles

St George’s Mansion was a former 19th century hospital called St George’s County Asylum. The grade II listed building was in disrepair following 20 years of neglect.
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Hybrid Flat Roof Extension

Hybrid Flat Roof Extension

SuperFoil Insulation

Using a combination of SF40, SFTV and PIR board to achieve a lower U-value of 0.17 for a new build extension project.
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The Met Building

The Met Building

RYNO

This reimagined building in Fitzrovia, which puts people, wellness, and sustainability first, is another project we are particularly proud of and here’s why.The Met Building is 12 storeys high and one of a few such examples in London’s West End. Its design was inspired by one of New York’s landmark buildings, Lever House, one of Manhattan’s leading examples, which inspired decades of US corporate architecture.While the building’s interiors are crafted to appeal to corporates and creatives, the Tower has been designed to put people first, offering breathtaking views across London, and focusing on efficiency and productivity.The whole roof terrace of the Met Building’s Podium was built over the top of the existing roof and on a huge network of steels that are designed to direct the load away from the roof below.The system used on the roof terrace is our TerraSmart® Rail Paving System finished in our Porcelain Paving Range. This system features super-strong, 100% recyclable aluminium joists, overlapping to create a lattice framework that delivers maximum support for the porcelain paving above. In addition to complementing the overall aesthetics of the entire project, the system is fully non-combustible (Class A1 fire-rated) and, as such, in perfect harmony with the focus on the wellness and safety of all the building’s occupants. The porcelain pavers were inspired by nature and feature the performance of high-quality ceramics and environmentally conscious manufacturing that aligns with the project’s focus on sustainability.And to top it all, the entire solution installed is backed by our RYNO® IGNO® 30-year system warranty and 60-year design life.In total, the RYNO® TerraSmart® Rail Paving System was installed on 3 terraces at the Met Building, all built on the existing steel frame, and the planters that add to the outdoor experience have been integrated into the design and placed directly on top of the RYNO paving system.We are proud to have collaborated very closely with Vert Projects (the Main Contractor) and The Landscape Partnership (the Landscape Architect) in delivering this great design.
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Case Study - Proteus Cold Melt® - Battersea Cats & Dogs Home

Case Study - Proteus Cold Melt® - Battersea Cats & Dogs Home

Proteus Waterproofing

Battersea Dogs and Cats Home in London, the best-known animal sanctuary in the world, is currently undergoing the biggest development in its 154-year history - a £5 million scheme delivered by main contractor, Sir Robert McAlpine. The development will bring the charity’s existing buildings and facilities into the 21st century and will include a new build, state of the art veterinary hospital which will be protected by an innovative new waterproof membrane – Cold Melt® from Proteus – a seamless application designed to work in harmony with the roof infrastructure and so tough that it has been BBA certified to last for the lifetime of the building.Quality Control An integral part of this transformation is the built up roofing system of 1,200 square metres of Cold Melt®. Applied by the Proteus Licenced Contractor, a 5 layer built up system was employed to offer a bespoke specification tailored to the client’s needs and budget.The built up system consisted of a layer of Cold Melt® Proteus’ own innovative, cold-applied liquid membrane, over which an insulation layer of Proteus Pro-Therm XPS was laid. The Licenced Contractor then added a separator sheet of Proteus Low-K followed by an attenuation mat and then three different finishes in three different areas of the roof – paving slabs, a green roof and decking.Health & Safety Proteus’ liquid applied systems are cold installed and therefore negate all the elements of fire risk when working in confined spaces. Of particular importance was the low odour that Cold Melt® exhibits, meeting all the health and safety criteria necessary to protect both the Licenced Contractor’s operatives and the dogs and cats home’s residents.Long term performance Cold Melt® incorporates recycled rubber-crumb and other organically grown products and when covered, creates an elastomeric, seamless and cold applied membrane which has a life expectancy longer that the design life of the building on which it is installed.
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Alder Hey Children’s Health Park - Harmer Roof Outlets Harmer SML

Alder Hey Children’s Health Park - Harmer Roof Outlets Harmer SML

Alumasc Water Management Solutions

Harmer Drainage high performance Roof Outlets and SML above ground drainage were recently specified for a new, forward thinking children’s hospital in Liverpool.The Alder Hey Children’s Health Park is a large £250m project developed to improve the paediatric medical facility and enhance the experience of both patients and staff. The aim is to set the hospital as a new benchmark for the delivery of paediatric care in the UK and around the world. It includes six wards, a large critical care unit, 16 theatres and a host of clinical services, together with shops and cafes.
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PEMC, Nottingham

PEMC, Nottingham

Sotech Ltd

Optima FC in 3.0mm PPC Aluminium 1050 grade has been used in the completion on The Power Electronics, Machines and Control (PEMC) Research Group on Nottingham University's Jubilee Campus.Home to three purpose-built labs – High Power, Power Electronics, and Drives – the building was built after PEMC secured investment of £18million, including £1.5m from the Wolfson Foundation and £4m from Propulsion Futures.The 5,400m² development is internationally renowned and one of the largest on its field.FEA analysis was carried out by Sotech as non-standard sheets were used due to the sheer size of some panels. The purpose was to ensure enough stiffening resistance had been built into the sheets, to ensure the larger panels were safe and compliant.The project was completed during the first lockdown (due to Covid 19) meaning operations were paused during the project. Sotech and Deane Roofing worked closely together to keep as tightly as possible to the original timeline.Josh Stevens, Estimator at Sotech said: “This was my first project working with Deane Roofing, which was an absolute pleasure. The project ran smoothly from start to finish, and I think the end product looks fantastic.”
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Tew Farmhouse & Barns

Tew Farmhouse & Barns

The Rooflight Co.

Tew Farmhouse and Barns, Oxfordshire was a conversion of a Grade II listed farmhouse into six luxury holiday lets.Working to the client's brief, the Architectural Designers at Charlie Luxton Design scoped out the design of the luxury accommodation to achieve a high-quality finish whilst retaining the idyllic barn-like character.The rooflights needed to align with the design concept externally, integrating seamlessly with the zinc roof, whilst contributing to the airy and light interior design. Neo Rooflights were selected for their frameless interior and edge-to-edge glazing technology to maximise the viewable space and flood the top floor rooms with natural daylight.The technical design team at The Rooflight Co helped to marry vision to solution by creating a bespoke baseplate that provided the level of detail required to ensure the rooflights work alongside the roof, not simply sit within in. The technical team also advised egress Neo Rooflights to provide a means of suitable fire escape access and ensure the buildings conformed with building regulations.The Neo Rooflight demonstrated its suitability to be used within the Grade II listed farmyard within the context of it originally being a historic non-domesticated building. The rooflights were not only practical within the design, but the appearance was in keeping with the aesthetics of the times.
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A Historic Slate Installation Fit for Leaders of the World at the G7 Summit

A Historic Slate Installation Fit for Leaders of the World at the G7 Summit

Cupa Pizarras

CUPA PIZARRAS has been specified across a major development and refurbishment at Tregenna Castle. The company’s products were selected for their ability to endure extreme local weather and provide an exceptionally long lifespan.Delivering spectacular views of the St Ives coastline, the Castle Approach Estate is a new collection of lodges built in the grounds of the historic Tregenna Castle Resort.Looking to complete the exclusive lodges, roofing contractor, Summit Roofing Solutions utilised a number of CUPA PIZARRAS’ products. Likewise, the project team also chose to use the company’s natural slate to complete a renovation of Tregenna Castle’s original roof.The lodges and castle are subject to difficult coastal conditions, including extreme winds and sea spray. As such, the project team needed access to roofing solutions that could deliver long-lasting, durable performance. Likewise, given Tregenna Castle’s status as a Grade II listed property, the team had to ensure that any selected products were able to deliver a traditional aesthetic, whilst still providing modern performance. Fortunately, CUPA PIZARRAS natural slate was able to meet all the desired criteria.Therefore, roofs on the lodges at Tregenna Estate exclusively used CUPA PIZARRAS’ 400mm x 200mm CUPA 12 natural slates, fixed using 100mm stainless steel hooks that were also produced and supplied by CUPA PIZARRAS.Notably, Summit Roofing Solutions was able to install the natural slate as a closed mitred hip system. In doing so, the project team ensured that all slates lined up perfectly with one another, which is only possible on account of the products’ uniform size and quality. This was particularly important on the lodges, where sections of roof were stepped down in certain locations and visible from ground level. Speaking on the project at Tregenna Estate, Adam Palmer, Company Owner of Summit Roofing Solutions commented: “Upon receiving the brief, we recognized that CUPA PIZARRAS’ solutions could help us to meet all key project goals. What’s more, the company helped us to overcome logistical challenges.”Following project completion, the Tregenna Estate played host to key stakeholders attending the G7 Summit in Cornwall, including the Prime Minister and US President Joe Biden. In anticipation of the event, enhanced security provisions were put in place on the site, which made the logistical side of the project more difficult.Thankfully, through its extensive distribution network, CUPA PIZARRAS was able to devise a well-considered delivery and logistics plan to ensure that supplies could reach the project team at critical times.CUPA 12 was chosen for this prestigious project as it is a high quality dark grey slate with a smooth finish. With a life span of more than one hundred years and very little maintenance required, natural slate is a durable, weatherproof product, un-matched by artificial alternatives. CUPA 12 has also received approval from Snowdonia National Park as a Welsh Slate alternative and has been certified by BRE Global as A+ for its quality, transparency, and sustainability credentials. Find out more about CUPA PIZARRAS solutions here at https://www.cupapizarras.com/uk/  
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Holloway & Holloway Architects Home Office - Unlimited Rooflight

Holloway & Holloway Architects Home Office - Unlimited Rooflight

VELUX Company Ltd

Vicky and Nick, the owners of Holloway and Holloway, a London based architecture studio, share their story on living and working under the same roof, in a stunning recently extended house where they added an Unlimited Rooflight. Questions to Vicky and Nick:What was the decision-making trigger in choosing daylight from above?To be honest there was no choice here. In a London mid-terraced property, even a semi-detached one, when you do a side infill to increase the rear of the property by filling in the gap between the properties, it creates a dark space in the centre of the property where there is no natural light.So, you generally counter this by adding roof lights in the ceiling over the new extension, and make sure that they are placed fairly close to the back of the room so that you can flood that space with natural light.Vertical windows tend to allow a good level of natural light to penetrate around 6 meters into a building. Not only do roof lights allow a lot more light in a space than a vertical window, but as you can place these in more central areas in the room, they are nearly the only way to get daylight into the centre of your house.We have our office in the central room of the property, so for us, we had to have good natural light levels in this area as we spend the most amount of time here in the whole house.You added a rather large rooflight to your extension - The Unlimited Rooflight. What impact does it have on the space?It is amazing how bright the space is. We get so much light from above that the space always has a wonderful vibrance to it during the daytime.But I think that possibly what’s even more striking than the amount of light itself is the size of the glass, its 5m² total, split into 2 pieces. It makes it feel as though there is more glass than there is solid roof up there, it really is the wow feature of the whole space.Whilst we had expected that when we designed it as it was always meant to be the feature in the room, what we hadn’t realized was how much it would make the space feel bigger. With extensions on a mid-terrace property, you are often limited as to how high you can build so your ceiling height can be capped at a certain level, but having this huge opening in the middle of the room makes the whole space feel like you’ve got this really grand ceiling height, it has such an effect on how the space feels. Tell us what was the timeline from inspiration to finished interiors? I'm sure it's a question you get very often.Indeed. Well we actually only found out about Vario by VELUX as we were on site, they were just about to start the roof construction as we found out about them, so we didn’t have a huge amount of time and had to get things organized very quickly! From finding the products to getting them on site it was only a matter of weeks, once we had chosen a size for the roof lights all we had to do was confirm the opening dimensions to our contractors, and double check with the structural engineer that the roof structure was ok to support the new roof light. Once that was all sorted all we had to do was wait, it was a very easy process. The project took around 4 months on site in total, but the roof lights go in fairly near the end of the project, so once they’re in it’s all very exciting, as you are close to completion.  
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Theatre Royal, Drury Lane, London

Theatre Royal, Drury Lane, London

CAT (Carpet Accessory Trims) Limited

Overview The Theatre Royal, Drury Lane is located in the City of Westminster and is the oldest theatre in London still in use. There have been four different theatres built on the site, the first of which opened its doors in 1663. The current theatre was designed by Benjamin Dean Wyatt and opened in its current format in 1812. The theatre, now owned and operated by Andrew Lloyd Webber's company LW Theatres, has just gone through an astonishing £60 million refurbishment, designed by architects Haworth Tompkins, which includes new bars, dressing rooms and even a new 16 person lift to grant easy access to upper levels! Installation Over the past 2 years, C.A.T. has worked closely with the client, the architects and the flooring contractors - to supply a range of solid brass flooring profiles and stair nosings throughout this iconic building. Hand-finished here in the UK, these Brass Nosings adorn the staircases within the theatre's auditorium and many of the original cantilevered staircases in the foyers and Royal Boxes. Alongside Loughton Contracts, C.A.T conducted multiple site visits, to measure and template the hundreds of steps across the theatre. These measurements were conveyed to our fabrication team, who worked extremely hard to bring the nosing’s to life and replicate the detail of the treads, to ensure the overall finish was first class. Last but by no means least, as you walk into the newly refurbished theatre foyer, you will be greeted by the stunning bespoke carpet by Alarwool, expertly finished by Loughton Contracts, with our 16mm solid brass rods, hand-turned by our factory and hand finished in antique brass, to match the nosings and trims throughout. Be sure to look up too, the atrium roof is simply stunning!
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Barbican Centre

Barbican Centre

FOAMGLAS®

FOAMGLAS® S3 (Slab)Design Architects: Chamberlin, Powell and Bon, LondonConstruction: 1982Application: Compact Roof - FOAMGLAS® S3 (Slab ) Finish: PaversBarbican Centre in the City of London is a residential, commercial and performing arts centre, it has an array of buildings which has pushed the forefront of architecture.The centre is the largest of its type in Europe and despite its construction many years ago, the centre continues to attract many visitors from around the world not only for its arts and performances but its 1970's Brutalist Architecture.The client, City of London Corporation, is the third largest arts funder in the United Kingdom.In 2001 the Barbican Complex became a Grade II listed building.
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Hilton Garden Inn - Silverstone Race Track

Hilton Garden Inn - Silverstone Race Track

BTS Fabrications Limited

Installer – MetcladMain Contractor – RG GroupArchitect – KKAClient – Bricks CapitalSystems – Vantage® IP, bespoke panels, soffits and Roof FasciasThis new build 197 room Hilton Hotel at Silverstone race track will add much needed on site accommodation to this iconic venue.It proudly sits either side of the finishing line for the best views and has a link bridge crossing to the adjacent corporate and conference facility.Offering a rooftop bar / dining experience and state of the art fitness centre, makes it a perfect stay.Once again we have had the pleasure to work with long standing clients RG Group and Metclad and the flagship outcome is something all involved can be very proud of.
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GreenCoat PLX Pural Metallic Dark Silver - Private Residence, Killearn

GreenCoat PLX Pural Metallic Dark Silver - Private Residence, Killearn

Metal Solutions Limited

GreenCoat PLX Pural BT from steel manufacturer SSAB. Highly durable GreenCoat products feature a bio-based coating whereby a substantial portion of Swedish rapeseed oil replaces the dependency on fossil fuel oils. A patented solution reducing the environmental footprint making GreenCoat the market’s greenest steel for roofs and façades. This formable steel can be worked at temperatures below -15°C and is backed up by a 50-year technical guarantee. GreenLine® colour matched rainwater goods are made from GreenCoat RWS and offer the perfect finish to any project large or small. Easy to install using rubber sealed connection joints. GreenLine® rainwater goods are offered with a 30-year guarantee.
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Desborough Library

Desborough Library

Axter Ltd

Axter Ltd and Empire Roofing Systems Ltd were engaged by the library directly to upgrade the existing roof covering which was underperforming thermally and in terms of drainage falls.Systems in useHyranger®Neo-Bitumen® Flame FreeStarcoat® PMMAOverviewDesborough Library and Community Hub took over responsibility for the running of the library service in Desborough in 2020. With that came the maintenance of the library building itself. Over time, certain parts of the building had deteriorated. There were leaks and sections of standing water across the 100 square metres plus of flat roofing that forms part of the roof structure.The client applied to The National Lottery Community Fund for a grant that would be used to refurbish the roof area. The Library and Community Hub were fortunate enough to obtain the necessary funding for the work to go ahead.An overlay of the existing system was proposed to utilise the current build up, including a cut to falls insulation scheme to comply with Building Regulations Parts L & H, and BS 6229:2018. Safe2Torch principles were followed throughout with some creative detailing agreed between the contractor and manufacturer due to combustible elements and areas of asbestos.An excellent finish was achieved within budget and in a timescale of 3 weeks.ChallengesAxter were brought in following initial core sampling that was completed by Empire Roofing Systems. The roof area was assessed, and a robust solution was proposed which would alleviate the standing water seen across the roof area, while also improving the thermal performance of the building up to a 0.18 U-Value to comply with Building Regulations: Part L.The existing system was in fair condition but had reached the end of its guaranteed life with no leaks reported and core samples returning dry. There was a noted lack of maintenance across the roof area and significant challenges apparent in terms of detailing due to fire risks and asbestos present.SolutionsBased on the condition of the existing system we were confident that an overlay would be the most cost-effective option. Our Hyranger® multi-layer RBM system was installed using gas driven torches to fully bond the AVCL and capping sheet. The underlayer was installed over a tissue faced PIR and therefore needed to be self-adhesive to reduce the risk of fire, complying with Safe2Torch guidelines. Our hot air applied Force® Neo Bitumen system was installed in the areas of fire risk, and our cold applied Starcoat® PMMA liquid system was installed in areas where a hot air application would be problematic.A cut to falls scheme was designed based on our onsite survey, allowing water to flow freely to the outlets. This alleviated the risk of water buildup and thermal degradation caused by ponding water.Axter’s quality assurance team regularly attended site and were in constant communication with Empire Roofing’s operatives. This was to ensure that the system was being installed correctly and to the expected standards, in order to achieve the Silvershield guarantee required by the client. To achieve the Silvershield guarantee level, all materials and workmanship had to be installed as per the Axter specification. The installation of the roof area was completed to exceptional standards, leaving the client very impressed with the workmanship.System and ProductsAxter’s Hyranger® system was used across the main roof area. The system is fully BBA and Broof T4 compliant, and comes with a single point 20 year Axter Silvershield guarantee that covers materials and workmanship. This was signed off by our Quality Assurance Team who audited throughout installation.Safe2Torch principals were adhered to throughout. Our Neo-Bitumen® Flame Free system was predominantly used on any areas of fire risk, as well as our Starcoat® PMMA for the tricky details where a comprehensive weld may not have been possible.Acknowledgments"We knew of Empire Roofing Systems from another good job they had completed for us on a separate part of the building, and asked them to quote for repair of the troublesome flat roofing.Empire and Axter came up with a plan to make the roof drain properly and we went ahead with their quote.The work went ahead on schedule and to plan without any disruption to the running of the Library and Community Hub and took around two weeks to complete.The guys worked hard and were always helpful and polite when we asked any questions about the work in progress. We had an issue with a blocked internal drainpipe which was quickly and effectively dealt with by Jim and his team from Empire.We are delighted with the end results and have the assurance that the work has been inspected by technicians from Axter themselves and comes with their written guarantee." Gil, Desborough Library
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Thermopassive SIPS house in the Black Isle

Thermopassive SIPS house in the Black Isle

Fakro GB Ltd

Fearnach House on The Black Isle in the Highlands of Scotland was designed by architect Iain Macbeath, and built by the firm’s sister company, Thermopassive.The house is a 190m² new house, built to the architect’s “Thermopassive” specification with larch timber and render walls and profiled metal roofing. It has PV solar panels with a “diverter” heating up water and charging an electric car. High levels of thermal capacity storage in an insulated concrete floor slab (so it stays warm and flattens out rapid temperature fluctuations) and very good air tightness.There are no cold bridges (which is more important than you would think) and also a heat recovery ventilation system for fresh air.This project uses FAKRO top hung and pivot window preSelect MAX and L-shaped combination windows.When asked, why Fakro roof windows were specified for the project, Ian McBeath told us, “We have been specifying and buying Fakro roof lights for many years. They are well-priced compared with competitive products and of excellent quality and design.The positioning of the handles at the bottom of the window is also a major factor. It makes it much easier to operate a window with the handles at the bottom rather than the top of the window, which is often out of reach of many shorter and disabled people. The windows are also very well insulated and airtight.”The windows have helped achieve an extremely energy-efficient home as well as flooding the upper floor rooms with an abundance of natural light. And the client loves the internal and external finishes.Based in the North of Scotland, Thermopassive Ltd is an architect-owned company which specialises in highly insulated buildings (better than passive house standard) constructed in Structural Insulated Panels (SIPS).
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Case Study Sutton Station – Breathing new life into an old station

Case Study Sutton Station – Breathing new life into an old station

Twinfix Limited

Sutton station, owned and operated by Network Rail needed refurbishment. The station was showing signs of its age, with the old timber work in need of replacing, the roof leaking and the glass roof sections in need of some TLC. Due to their age, the glass roof sections had become fragile and had subsequently broken, Also because of the difficulty in safely cleaning them, they were proving more of a light blocker, than a source of natural light.It was decided that the glass roof sections would need replacing and in order to do this, Twinfix were consulted by Network Rail and asked to offer a solution. Twinfix were mindful of the aesthetics of the station but were also very aware that they could offer something which would provide a long-term solution for the station. Utilising their Multi-Link-Panel System, Twinfix put forward a solution which would do justice to the refurbishment work, the station was receiving whilst bringing the roof up to date and delivering an outcome which would last the test of time. By replacing the old steel and glass sections with their sustainable aluminium and polycarbonate Multi-Link-Panel System, Twinfix’s proposed solution would maintain the look and feel of the old roof, but deliver something which is virtually unbreakable, doesn’t need repairing or regular replacement and would allow routine cleaning to be carried out, keeping the station flooded with light. By replacing the old glass with a slightly obscured 6mm polycarbonate, the light inside the station would be diffused rather than harsh, and significantly brighter than the current situation.The new system would not only last the rigours of time, but is made of sustainable materials. Polycarbonate has minimal impact on the environment and is fully recyclable at the end of its long life. Polycarbonate panels, used in place of glass can be manufactured to give the same look as more traditional glass with features such as Georgian wired but with a significant weight saving. This weight saving means that transportation, manual handling of lifting is easier and requires less energy, plus the structural elements can be reduced as the weight they are required to support is reduced. The result is a total saving on energy and materials needed for installation. Once installed polycarbonate is considerably stronger than glass and is unlikely to break. Depending upon the requirements and location of the installation, Twinfix manufacture a ‘non-fragile’ version which, in testing could withstand far greater impact than an equivalent glass panel. This is especially good for areas where people might accidentally step or fall onto the panels such as rail station roofs. This inherent toughness also reduces the need to replace the glazing panel as often as glass and with UV coatings the panel doesn’t yellow with age or become brittle.Aluminium is known as the ‘Green metal’ due to its ability to be recycled again and again, without degradation of its inherent properties. Recycling aluminium also saves 95% of the energy required in the production of aluminium from raw materials. Compared to traditional steel, aluminium is approximately 2.5 times lighter, strength for strength, so again there is a weight saving comparable to that associated with polycarbonate over glass. Unlike steel, aluminium will not rust, and the application of powder coating will prevent corrosion. Powder coating is a pigment encapsulated in a powdered resin and then cured in an oven to harden the paint surface.Working with the roofing contractor, G.S. Moore, and as part of the larger station refurbishment, delivered by BAM Nuttall, Twinfix were able to replace the existing damaged glass roof in the entrance, the footbridge and the platform adding up to an area over 340 metres square, bathing the covered areas in natural light.Vicky Evans, Director at Twinfix, said; “It was a pleasure working with the team at Network Rail, G.S.Moore and BAM Nuttall. Sutton Station roof was in a dramatic need of replacement. We are proud of the finished product and that we were able to offer a long-term solution that delivers the aesthetic charm of the old roof, increases light levels for passengers, improves safety for all using the station and offers a sustainable, future proof outcome. We look forward to being part of delivering more excellent results for our clients in the future.”
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Welsh Slate tops a honourable restoration at Lincoln’s Inn

Welsh Slate tops a honourable restoration at Lincoln’s Inn

Welsh Slate

Penrhyn Heather Blue slates from Welsh Slate feature on Lincoln’s Inn’s Great Hall. One of London’s most unique buildings is enjoying a new lease of life, thanks to Welsh Slate. The Great Hall and Library Buildings of The Honourable Society of Lincoln’s Inn, an association of students, barristers and judges and one of the four Inns of Court, have over the past two years undergone an extensive programme of external conservation carried out by expert stone masons Capital Stone.  The programme of work includes replacement of the Great Hall’s slate roof covering. Work is still ongoing, with anticipated overall completion in April/May this year, but the work to the Great Hall roof is complete, as is the striking of the temporary roof covering which brings the new roof into view.  The Great Hall and Library Buildings were constructed from 1843 to 1845. The Great Hall roof was originally covered with lead but was recovered in 1868 with slate. From 1871 to 1873 the Library was extended eastwards by three bays. The building is an important example of 19th Century Gothic Revival architecture and has been listed Grade II* since 1951.  After 154 years, the slates on the roof of the Great Hall required replacing to protect the interior, including a striking fresco and beautifully worked oak. The slates were suffering from surface delamination and a large proportion had slipped due to nail rot, requiring tingles to hold them in place. The existing slates were found to originate from both the Ordovician and Cambrian deposits of North Wales – the former predominately on the eastern elevation and the latter on the western. The large Ordovician slates, typically 850mm long and between 350mm and 500mm wide (and laid to a fixed gauge of approximately 350mm which equates to a head lap of approximately 100mm), originated from what is now Welsh Slate’s Ffestiniog quarry, which is currently mothballed, while the other quarries producing these no longer operate. The Cambrian slates from the Llanberis region, as well as Bethesda where Welsh Slate’s main quarry is based, were even larger, at 850mm long and wider than 450mm, laid to the same gauge. Both slate types were fixed to timber battens on open timber rafters, with the underside torched with horsehair and lime plaster. These were replaced for the closest Welsh slate match – Welsh Slate’s County-grade Penrhyn Heather Blues, at 800mm long, widths of between 400mm and 550mm, and a 350mm gauge and 100mm head lap. These are guaranteed for 100 years, with a useful life of 150 years. While the roof is generally simple in form, with two large slopes, its substantial size at circa 800m2 meant the work took considerable time to complete. To allow for more than a dozen dormers the Welsh Slate had to be cut and fitted to size with double copper clout nails. The thickest slates were used on the eaves, diminishing towards the ridge to maintain the original visual finish. They were also holed from the rear to provide a slight countersink to the face. The Great Hall operates by day as a dining hall for members of the Inn, and by night, as a venue for dinners, receptions and weddings for up to 400 people. Set in 11 acres of beautiful grounds in Holborn, Central London, it is the closest Inn to the Royal Courts of Justice. Henry Skinner, Head of Projects and Facilities Management at The Honourable Society of Lincoln’s Inn, said: “The replacement of the roof covering was far from straightforward, despite its externally simplistic construction. During stripping of the existing roof covering, we had to deal with atmospheric lead contamination of a horsehair felt that sat between the original slates and close boarding, requiring controlled measures of removal and disposal.  “Furthermore, the close boarding had warped over time, causing an undulation between roof trusses that needed to be spaced out. This was achieved through the introduction of additional battens and packing timbers to create a level surface onto which the new slate could be laid.” Casey Wickers, trainee quantity surveyor with Capital Stone Renovation, said: “The main work of stripping the existing roof was extremely challenging and labour intensive, to not only remove, wash and handle each slate manually through a tight scaffolding design, but also doing so whilst wearing full RPE due to the lead contamination. “With the two stunning roof facades in full view, the quality of the Welsh slates can be seen by all.
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Westminster Bridge Road

Westminster Bridge Road

OptiTec Ltd

We have recently completed a 600m2 project in Westminster with installation by one of our main Approved Contractors, Ridgewell Flat Roofing.Specification – System UsedThis project called for extremely durable yet cost-effective waterproofing to be installed, which made the OptiTorch-Premium Bituminous Felt System the ideal choice. Having been used in the roofing industry for over 50 years, felt has been consistently developed and improved, and still remains one of the most popular systems available.OptiTorch-Premium bituminous felt is a high-performance waterproofing system that can be installed year-round, with excellent flexibility at temperatures as low as -25oC. This system provides long lasting resistance against UV rays and even contains special additives to protect against root growth.There was also a lot of detailing work and some gutter repairs required, so OptiFlex-Rapid PMMA Liquid was used for these parts of the project to ensure a completely watertight and visually appealing result.OptiFlex-Rapid is a quick-curing PMMA liquid waterproofing system with a typical curing time of just 20 minutes! It is cold-applied and is reinforced with 150gsm matting for extra resilience. OptiFlex-Rapid can be applied year-round and is a great choice for detailing and repair work as it can be applied directly onto most surfaces without the need for primer, which can often save time and money!The ProjectThis project was a 600m2 warm roof design with a standard build-up including 120mm tissue-faced PIR insulation, and also consisting of: OSA5 Primer, Vapour Control Layer, Insulation Adhesive, Insulation, Premium Self-Adhesive Underlay and Techno58 SBS Capsheet.Ben Ridgewell, owner of Ridgewell Flat Roofing, took on the project with Grant Jones (Co-Director) and his team, and completed the installation to their consistently high standards with an impeccable finish.The ResultsThe overall completed look of this project is very tidy and aesthetically pleasing – thanks to Ben and his team for a great installation, including an OptiTec warranty of 20 years to ensure peace of mind for the building owner for years to come.
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FIREFLY’s TITAN Lite™ Selected to Protect Lewisham Roof Spaces

FIREFLY’s TITAN Lite™ Selected to Protect Lewisham Roof Spaces

FIREFLY™ TBA

Fully compatible products from the range of TBA FIREFLY™ have been chosen to compartmentalise roof voids between apartments and communal lobbies of a large apartment building in the London Borough of Lewisham, providing 120 minutes fire integrity protection as part of a wide ranging refurbishment programme carried out earlier this year.The contract on Lewisham Homes’ Commodore Court in Albyn Road has been led by the sector specialist construction company, Mulalley & Co. with London/Sevenoaks based CLM Fireproofing carrying out the installation of the TITAN Lite™ 120:60 barrier system, in combination with Collaroll and the use of ancillary products from the FIREFLY™ range.CLM Fireproofing was founded 30 years ago by Clive Miles and has established a reputation as a leader in the fields of both passive fire protection and fire-stopping; working in a variety of sectors on projects right across the UK. A regular user of the FIREFLY™ range, many of its operatives have attended courses at the company’s premises in Rochdale to become trained FIREFLY™ installers.The Site Agent for CLM, Virginijus Pasvenskas, commented: “There was initially an intention to use a mineral wool flexible fire barrier, but the product was not tested for the scenario installed around the services such as a downpipe and it was upgraded to the use of the FIREFLY™ system by the client/project team. The installation of the TITAN Lite™ and the Collaroll to wrap the trusses and the services went very well and, as well as supplying specific details for the work, FIREFLY's technical team came to site to inspect the works. We completed our contract on schedule back in the summer.”TITAN Lite™ 120:60 has been developed for use in vertical separation or compartmentation situations, offering 120 minutes integrity and 60 minutes insulation and is able to be sealed around penetrations. It is widely specified to form fire barriers within roof voids and floor voids in many different property types, including tower blocks and other HMOs.The flexible woven material is easy to cut and fix, and is chemically treated to improve its cooling properties and therefore prevent temperatures rising in adjoining areas. The system has been fully tested to BS 476 Parts 20 & 22 and is third party certified by IFC. The six metre long rolls of TITAN Lite™ 120:60 have a minimum thickness of 6mm and are installed using special staples as well as high temperature adhesive.Employed as part of the FIREFLY™ System and also to wrap the services which penetrate barriers such as PHOENIX, ZEUS Lite™ and APOLLO Lite™, Collaroll comes in a roll which unwraps to 10m long x 300mm wide with a sewn in concertinaed skirt. The skirt can be moulded to shape to seal it neatly to the upright barrier, which is usually at 90 degrees to the Collaroll and fixed into place using the FIREFLY™ high temperature adhesive. The R31 Staple Gun and Staples are used to staple the Collaroll to itself tightly around the penetration.
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Glazing Vision In-Plane Pitchridge Roof Window Helps Create Client’s Dream Home Within Conservation Area

Glazing Vision In-Plane Pitchridge Roof Window Helps Create Client’s Dream Home Within Conservation Area

Glazing Vision Ltd

Natural daylight can be hard to obtain in some rooms, especially when that room is situated on a second floor. Rooflights and Roof Windows can be a fantastic solution to this. Glazing Vision proved incredibly important to this new build using their technical knowledge and detail to create a new bespoke product to suit the client’s requirements.
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Distribution centre 2.0 becomes sustainable with living walls and roof gardens at Schiphol Trade Park

Distribution centre 2.0 becomes sustainable with living walls and roof gardens at Schiphol Trade Park

Mobilane

For the new distribution centre at Schiphol Trade Park along the A4, living walls have been realised with MobiPanel, the living wall system from Mobilane. With a total surface spanning 750 m2, the facades of the new distribution centre is greened with the latest generation vertical green from Mobilane.Sustainable and innovative distribution centreA lot of attention has been paid to the appearance of the new distribution centre. With the design of Dedato Architecten, sustainability has not only been taken into account on the inside, but also sustainability at the outside of the building has been taken into consideration by including nature-inclusitivity. Dick Venneman, architect and owner of Dedato Architecten tells: “It is a building with its own characteristic appearance, a landmark from the highway. The building is in its materials friendly and accessible. The different surfaces in the facade gives it a human approach. The living walls and the vertically placed solar panels tells something about the sustainability of the building and plays a role in the preservation of biodiversity in the area”. In addition, the MobiPanel living walls makes the environment more sustainable and improves air quality. The installation of the living walls was carried out by Mobicare in collaboration with Zoontjens Boomprojecten. In addition to the living walls, Zoontjens also installed two large roof gardens with various trees, shrubs and 2,600 MobiRoof ECO sedum cassettes totalling 650 square metres.Distribution centre 2.0 Schiphol Trade ParkThe building spans 30.000 m2 of which 3000 m2 is available for offices. Under the distribution centre, there is a car park spanning 7500 m2 with space for 270 cars. The construction of the new distribution centre began in 2020 and is delivered by Dijkham Bouw BV. “From the environment, wellbeing and to prevent a paved environment, for the design it has been chosen to implement living walls, green roofs and ground level. We are very satisfied about this procedure. The execution is very good, the communication was good”, according to Marcel Smeets – Coordinator at Dijkham Bouw BV. The distribution centre was developed by Minerva Development. Minerva Development is an independent developer with years of experience in the development and realisation of business premises. “Since Schiphol Trade Park has set the goal of becoming one the most sustainable logistics centre, as developers we were very happy to take on the challenge. Next to all other facilities such as solar panels, we have opted for a lot of greenery in the design. Not only on the facades, but also in the surroundings of the building and on the roof. We are very happy with the end result and proud of the fact that because of the living walls, this is by far the most beautiful DC in the area. We are very curious about what the result will be over a few months when everything is in bloom”, Bob Lukassen – Minerva Development.Latest generation vertical greenFor greening the distribution, it was chosen for the new living wall system MobiPanel from Mobilane. MobiPanel is an innovative, sustainable and lightweight system for living walls. It is a modular and circular system consisting of omega profiles and pregrown plant cassettes (40 x 40 cm), provided with an automatic irrigation and drainage system. The plants in the cassettes receive water through capillary action. MobiPanel can be installed on flat or curved walls and is suitable for different types of walls, including certain types of sandwich panels. For the facades of the new distribution centre, sandwich panels from Cladding Point have been used. “With Mobilane, as a global expert with many years of experience, we can continue to lead the way in innovation and sustainability. Cladding Point and Mobilane are ready for the future together”, Frank Janssen – Managing Director at Cladding Point. Cladding Point’s Design+ Carrier sandwich panels contribute to the highest BREEAM category.Client: Minerva DevelopmentArchitect: Dedato ArchitectenConstruction period: 2021Installation: Mobicare
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Skylark Roof Garden, Kingdom Street, Paddington, London

Skylark Roof Garden, Kingdom Street, Paddington, London

AG Paving and Building Products Ltd

Our premium granite TerraPave® flagstones were a perfect choice for this scheme at one of London’s foremost rooftop cocktail bars and pizzerias. Skylark Roof Garden, located on Kingdom Street, sits on the 10th floor of Paddington Central, offering incredible views overlooking the beautiful Notting Hill, on the banks of Little Venice. For this project, a combination of Pedestals and TerraPave® flags were utilised. The incorporation of Pedestals (stools on which the flags were laid) , meant no base was required. The depth of TerraPave® flags is calibrated as part of the manufacturing process, delivering exceptional dimensional accuracy which in turn delivered consistent levelling across the terrace. Project architects, Allies and Morrison selected our TerraPave® Flags, in Rimini and Milano Ground due to their rich, distinctive styles and impressive durability in highly pedestrianised areas. These flags are produced with locally-sourced, natural aggregates instead of pigments meaning their unique colouration won’t fade. TerraPave® also offers a cost-effective, and practical alternative to traditional stone paving. The £80m Paddington Central scheme was completed built by Wates Construction and designed by Allies & Morrison. Some of the impressive project’s additional features include London’s highest basketball court, an external glazed stair tower, and a public colonnade around the retail space on the ground floor.
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Bitumen Case Study: Whitburn Partnership Centre

Bitumen Case Study: Whitburn Partnership Centre

Bauder Ltd

Whitburn Partnership Centre was designed by Project Architects, Matthew Fair, Neil Forrester and Jamie Bateman at Smith Scott Mullan Associates for West Lothian Council. The design of the contemporary £4M building restores the historic Whitburn Burgh Hall original façade as it is one of the towns most renowned buildings and incorporates a new-build two-storey extension.Located in the centre of Whitburn, this building is a community hub that embraces the West Lothian Council’s model of bringing together services that benefit local communities whilst delivering financial efficiencies through the decrease of council buildings. This building facilitates a library, community halls, museum and customer information service office, making it an important community resource. Project:Whitburn Partnership CentreProject type:New buildLocation:West Lothian, Scotland,Waterproofing:Bauder Total Roof System (BTRS)Roof size: 525m2Energy generated from PV array: 10.35kWp Specifier: Smith Scott Mullan AssociatesMain Contractor: Maxi ConstructionApproved contractor: ProCladd (Scotland) LimitedSolar PV installer: Intelligent Electrical SolutionsThe specificationTo support the West Lothian Council's sustainability objectives of achieving high energy efficiency, it was our responsibility to specify a waterproofing system and provide a solution for natural energy generation. The bituminous Bauder Total Roof System (BTRS) was chosen for this project as it features membranes that can withstand impact and tearing, as well as thermal insulation that met the required U-value of 0.15 W/m²K. This waterproofing system is verified by the BBA and offers a service life in excess of 35 years.The BauderSOLAR system was also specified, as it incorporates photovoltaic arrays for natural energy generation. The photovoltaic mounting system is attached to the roof without penetration of waterproofing or the deck, safeguarding the integrity of the waterproofing to fulfil its full-service life.Project challengesThe Architect’s design incorporated unusually high parapet upstands, which posed a challenge for installers. Area technical manager for Bauder, Christopher Langton, attended design meetings with the Architects and Main Contractor to discuss the best solution for installation. A mutual agreement was made for the underlayer to be mechanically fixed to prevent any slippage of the capping sheet membrane. Due to the height of the upstand, non-combustible insulation BauderROCK was incorporated into the design at these details.The installation of BauderSOLAR F uses prefabricated bituminous BauderK5K membrane sleeves to slip over the mounting plates and welded into position, anchoring the plates to the surface of the Bauder waterproofing system. Approved BauderSOLAR installers, Intelligent Electrical Solutions, installed the BauderSOLAR system, collaborating with ProCladd, approved contractor for the waterproofing installation, and other trades during the roof installation.There is a junction where the flat roof meets the original slate roof of the adjacent building, this detail fell under the torch free zone that hot air welding techniques are used to install the membranes within these areas.The resultInstallation of the Bauder waterproofing system may only be carried out by trained and certified operatives approved by Bauder. A project pre-start meeting was held by Bauder site technician, Duncan Hastings, and area technical manager, Christopher Langton inviting the Site Manager from Procladd and their Bauder badged operatives. During this meeting, they discussed the installation of the project, and identified the areas that required torch-free and torch-safe detailing. They also discussed how the project was going to be delivered in co-ordination with other trades working on the site at the same time, for example cladding and lead that was installed atop the waterproofing upstand details.Weekly site-inspections were carried out by Bauder site technician, Duncan Hastings during the project. Visiting the site frequently meant that Duncan could provide consistent support to the installers and answer any questions they may have had directly. It also meant that the quality of the roof installation was being monitored regularly to ensure it would be to a high standard, achieving the comprehensive guarantee.The approach taken to deliver this project on time and to budget was through meticulous planning and working to tight time frames. The organisation of the delivery of Bauder products to site had to be in line with the schedule to ensure that the site was ready to receive a delivery. With the project located in the busy centre of Whitburn next to a cross junction with traffic lights. This meant that timed delivery of products to site was required in addition to prebooked off-loading by pump truck and tail lift or by telehandler.Health, safety and environment was managed during the planning, design and installation of this project by advising that all installers follow the advice shown in the “Responsible Specification Checklist” produced by the National Federation of Roofing Contractors.In accordance with the Workplace (Health, Safety and Welfare) Regulations 1992, roof edge protection in the form of scaffolding was installed during installation. The project’s perimeters were surrounded by Heras fencing to isolate the construction site from the public. All scaffolds that were on the elevation next to the public had toe boarding and safety mesh where required.As standard, there was a one-hour Firewatch after the Bauder membranes have been installed using a gas torch. This was carried out by Procladd operatives each day when they were working on the project to ensure the welfare of the workforce, and the safety of other trades and that of the building. The 19kg gas cylinders were used on this project as they are easily transportable on the roof area. At the end of each working day, the cylinders were stored in a locked and designated gas storage unit on site.System installedBauder Total Roof System (BTRS)1 BauderK5KElastomeric bitumen torch-on capping sheet in charcoal grey. This product features a spunbond polyester reinforcement to allow the finished product to cope with structural movement without fracture, and a mineral finish to provide protection against UV degradation.2 BauderTEC KSA DUOA self-adhesive, elastomer bitumen underlayer. This product features distinctive technology for lap sealing.3 BauderPIR FA-TE flatboard insulationA rigid polyurethane foam board faced on both sides with aluminium foil.4 BauderTHERM DS 1 DUOA self-adhesive, elastomer bitumen air & vapour control layer.
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Glasgow Commercial Units

Glasgow Commercial Units

Liquid Roofing Systems Ltd

Product: Elasto-KoteProject: Commercial Units, GlasgowProject size: 1400m²Location: Glasgow
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Carlisle Race Course

Carlisle Race Course

Liquid Roofing Systems Ltd

Product: FastCoat ProProject: Carlisle Race CourseProject size: 600m²Location: Carlisle
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FedEx Transfer Station

FedEx Transfer Station

Liquid Roofing Systems Ltd

Project: FedEx Transfer StationProduct: Elasto-Kote (Portland Grey)Project size: 25,000m²Completed in: 2 WEEKSApplication: Spray appliedGuarantee: 20 years
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Riverlight, London

Riverlight, London

RCM - Roofing and Cladding Materials Ltd

During the early 19th Century, a large section of the South Bank of the River Thames, London, comprised small wharves, docks and other industrial uses. In more recent years, the site has been used as a delivery depot, however, it is only now that the value of the site has been realised as a prime mixed-use location.
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Windsor Castle Roofing Project

Windsor Castle Roofing Project

Penny Hydraulics Ltd

As Royal Warrant Holder, Penny Hydraulics are responsible for the installation and maintenance of all Royal Household chandelier raising and lowering systems across London. Designed to provide fast and safe access to suspended luminaires for cleaning and maintenance, chandelier winch systems are widely used throughout Royal properties.
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Private Housing – Pinhoe, Exeter

Private Housing – Pinhoe, Exeter

Russell Roof Tiles

The Highland was specified for a 212 plot site by Redrow Homes in the South West of England.
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Royal Artillery - London

Royal Artillery - London

Burton Roofing Merchants Ltd

This impressive listed building retains its character with Glendyne natural slates on all visible slopes.
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Stourton Park & Ride, Leeds

Stourton Park & Ride, Leeds

Twinfix Limited

The official opening of Stourton Park and Ride on 16 September 2021, marks the 150th anniversary of public transport in West Yorkshire. In 1871 a horse tram commenced between the city centre and Headingley. The horse soon gave way to electric trams, trolleybuses and petrol buses, the latter quickly being superseded by those with diesel engines.The £38.5 million public transport project situated in the Stourton area of Leeds, at junction 7 of the M621, was delivered as part of a wider scheme to help Leeds City Council’s aim of transforming the Leeds City Region into a net zero carbon economy by 2038.BAM Nuttall, appointed to develop the site, started detailed designs in January 2019. They approached Twinfix with a requirement for a free-standing mono-pitch canopy and Twinfix worked closely with them to design, manufacture and install a striking canopy spanning 73 square metres.The canopy comprises of the innovative Multi-Link-Panel NF (Non-Fragile) roof glazing system which combines a maintenance-free aluminium frame fitted with virtually unbreakable solid polycarbonate glazing. This innovative system meets the non-fragile requirements outlined in ACR[M]001:2019 and sits over Western Red Cedar roof cladding, aluminium framework and posts, powder-coated in RAL 9005 jet black.The finished canopy enhances the aesthetics of the site, while offering protection from the elements for its visitors.

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