KS1000 CW Insulated Wall Panel System – PIR
Application

Suitable for vertical and horizontal applications.

Description

Secret-fix steel-faced, polyisocyanurate (PIR) insulated wall panel system in a curved (curvewall) profile.

Features and benefits:

  • Panels are immune to attack from mould, fungi, mildew and vermin.
  • No urea-formaldehyde is used in the construction.
  • Panels are not deleterious.
  • An air leakage rate of 3 m³/hr/m² at 50 Pa or less can be achieved when the full building envelope is constructed using Kingspan panels.
  • Horizontally-laid panels can be installed in a tiered or coursed arrangement.
  • Panels can be curved on the length or width, corners can be cranked or mitred depending on profile; consult manufacturer for details.
  • Also available with QuadCore™ insulation (specified separately).

Applications:

Suitable for vertical and horizontal applications.

Approvals:

  • CE marked to BS EN 14509: 2013.
  • Assessed to the EN 15804 standard which is reflected in BREEAM 2018 requirements.

- Fire:

  • LPS 1181: 2014: Part 1: Issue 1.2, series of fire growth tests for LPCB approval and is certified to LPS 1181 Grade EXT-B, and achieves periods of fire resistance (EXT-A), for further information contact manufacturer's technical services department.
  • FM approval to FMRC 4880 & 4481 Class 1 fire classification, unlimited height (900 and 1000 mm cover width panels only).
  • FM 4882 for smoke sensitive occupancy: Class 1 for interior ceiling, unlimited height.
  • Reaction to fire classification according to BS EN 13501–1:2007+A1:2009: B-s1,d0.Class 1 Surface spread of flame to BS 476 Part 6: 2009 and Part 7: 1997 (Class 0 as defined by the Building Regulations).

Side rails and platforms supports:

Framed structure to be specified separately to include the following as required:

  • Multibeam eaves beams.
  • Multibeam side rails.
  • Multichannel side rails.
  • Multichannel trimmers.
  • Multichannel structural partitions.

Warranties:

Kingspan Panel Protection Warranty covering the structural and thermal performance for a period of up to 40 years and Kingspan Coating Warranty for a period of up to 40 years (subject to project specific information).

General information

Uniclass 2015

Ss_25_20_14_54 Metal insulating sandwich panel cladding systemsPrimary

CAWS

H43/10 Metal insulating sandwich panel

H43/120 Metal insulating sandwich panel

Specification data - Metal insulating sandwich panel cladding systems

Product Reference

KS1000 CW Insulated Wall Panel System – PIR

Design

Insert drawing reference or similar.

Panel

-

Profile

CW Curvewall

Span

AWP

Longspan

Core insulation

ECOsafe and FIREsafe polyisocyanurate (PIR)

Thermal conductivity

0.14 W/m²K

Core thickness: 140 mm; weight: 15.6 kg/m². Minimum order quantities may apply.

0.16 W/m²K

Core thickness: 120 mm; weight: 14.8 kg/m².

0.19 W/m²K

Core thickness: 100 mm; weight: 14.0 kg/m².

0.23 W/m²K

Core thickness: 80 mm; weight: 13.2 kg/m².

0.26 W/m²K

AWP span only; core thickness: 70 mm; weight: 12.8 kg/m².

0.29 W/m²K

AWP span only; core thickness: 60 mm; weight: 12.4 kg/m².

0.43 W/m²K

AWP span only; core thickness: 45 mm; weight: 11.8 kg/m².

Panel length

See ‘Options’ and insert requirements.

Cover width

1000 mm

Primary fasteners

-

Type

See ‘Options’ and insert requirements.

Number/ location

See ‘Options’ and insert requirements.

Secondary fasteners

-

Type

See ‘Options’ and insert requirements.

Number/ location

See ‘Options’ and insert requirements.

Continuity thermal insulation

Kingspan Kooltherm® PIR board insulation

Fill any gaps with fire-rated canister insulation.

Fabrications

-

Corner detail

Not required

As design

External corner flashing

Vertically-laid panels only.

Preformed corners

Horizontally-laid panels only; consult manufacturer for options and insert requirements.

Top hats

-

Type

Not required

Aluminium top hat, flush aluminium insert

Horizontally-laid panels only.

Aluminium top hat, recessed aluminium insert

Horizontally-laid panels only.

Aluminium top hat, rubber gasket infill

Horizontally-laid panels only.

Aluminium top hat, picture frame effect

With raised vertical and horizontal aluminium joint caps; horizontally-laid panels only.

Steel top hat, no insert

Horizontally-laid panels only.

Steel top hat, flush steel insert

Horizontally-laid panels only.

Steel top hat, recessed steel insert

Horizontally-laid panels only.

Steel top hat, raised feature detail

Horizontally-laid panels only.

Steel top hat, slimline, no insert

Horizontally-laid panels only.

Steel top hat, slimline, flush steel insert

Horizontally-laid panels only.

Steel top hat, slimline, recessed steel insert

Horizontally-laid panels only.

Colour

Consult manufacturer's literature and insert requirements.

Accessories

Consult manufacturer and insert requirements.

Standard product features

Panel:

- External facing:

  • Material: Metallic protected steel to BS EN 10346: 2009.
  • Thickness: 0.5 mm, nominal.
  • Colour/ Finish: Kingspan Spectrum Metallic Silver (RAL 9006).

- Internal facing:

  • Material: Metallic protected steel to BS EN 10346: 2009.
  • Thickness: 0.4 mm.
  • Colour/ Finish: CLEANsafe 15, white.

- Single figure weighted sound reduction index (Rw):

24 dB.

Product Options

Panel:

- Length:

  • Standard lengths: 1.8–14.5 m, or insert drawing reference.
  • Non-standard lengths of 14.5–17.0 m or <1.8 m are available on request; consult manufacturer for details.

- Corner detail:

Kingspan provide a range of preformed corners as an alternative to standard corner flashing. Consult manufacturer for details of geometry, applications etc.

- Primary fasteners:

- Horizontally-laid panels:

  • Type: High threaded screws with bonded washers; Stainless steel or anti-corrosion coated carbon steel.
  • Number/ location: Minimum bearing face for intermediate support is 50 mm. Minimum requirements are one fastener through the male joint at each panel end into the vertical rail location, and two at each intermediate support position. Additional fasteners may be required depending on wind loading.

- Vertically-laid panels:

  • Type: High threaded screws with bonded washers; Stainless steel or anti-corrosion coated carbon steel, and countersunk main fasteners (corner fixing only).
  • Number/ location: Minimum requirements are one fastener through the male joint at the top and bottom of each panel, and two at each intermediate support position. Additional fasteners may be required depending on wind loading. Corner positions require minimum two countersunk fasteners into the female panel joint at each horizontal rail location (to be covered by corner flashing).

- Secondary fasteners:

- Vertically-laid panels:

  • Type: Low-profile stitching screws (external corner flashing only).
  • Number/ location: To be placed at 450 mm centres (maximum).

Sealing:

  • Factory-applied weather seals.
  • Apply non-setting gun-grade butyl sealant, butyl tape sealant and silicone sealant as manufacturer's installation instructions.
  • Vertically-laid panels only: VJ2 EPDM bubble gasket, applied to the vertical steel member, is required at every vertical panel joint detail to provide an air seal.

Literature
Similar products from Kingspan Insulated Panels