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CGL Traypanel Rainscreen - Cladding System

Verified by manufacturer 26 days ago

CGL Traypanel Rainscreen - Aluminium Panel

CGL Systems Ltd Variant:
Third party certifications:
  • CCPi System

    CCPi System

    Certificate type

  • Fire Safety Certification

    Certificate type

  • CWCT Certificate

    CWCT Certificate

    Certificate type

  • ISO 14001 Environmental Management Systems

    Certificate type

  • ISO 9001 Quality Management

    Certificate type

Metal panel rainscreen cladding system system.

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07597 577595 Website

Application

Suitable for use on a building envelopes exterior facade in high-rise, hospitals, student accommodation and hotel applications.

Description

CGL is a rainscreen cladding system with horizontal or vertical Traypanel cassette type panels discreetly fixed into an extruded aluminium support structure, supported by helping hand brackets attached back to the primary structure. The rainscreen wall design shall include all components such as membranes and insulation that together will ensure compliance with current building regulations.


The system is a drained rear-ventilated rainscreen façade. Air pressure in the cavity behind the panels generally equalises with pressure outside to prevent wind-driven rain from entering the cavity. Any moisture which does enter the cavity, drains down the back of the panels and exits in a controlled fashion at horizontal or vertical joints and the base of the façade.


In order for the rainscreen principle to function, the backing wall from which it is supported must achieve certain standards of air permeability, stipulated in The Building Regulations, and be capable of accommodating transmitted live and dead loads. The backing wall must also achieve specified performance requirements for fire, acoustics, and condensation risk.


The system have been formally tested with certification from a UKAS accredited testing facility, which complies with testing requirements laid out in the CWCT publication, 'Standard for systemised building envelopes - 2005'.


Features and benefits:

  • Precision made with maximum 30 mm joints in both directions. Suitable for large and bespoke sizes. Can also be supplied perforated, if required.
  • All season installation.
  • Easy maintenance.
  • Mechanical fixing methods with no use of flammable adhesives.
  • Stiffeners/ carriers, if required are stud welded to rear of panel (subject to product design review).
  • Ventilated system.
  • Designed and tested using fully adjustable Hilti MFT-MFI brackets in conjunction with either vertical or horizontal support rails.
  • Fire tested to BS EN 13501-1 certification.
  • Centre For Window & Cladding Technology Sequence B Dynamic Tested in accordance with NHBC testing requirements.


With the exception of Cor-Ten Steel, a removable protective film is supplied on all panels and remains in place through the installation processes to inhibit damage. CGL recommend the film be removed on the day of panel installation otherwise there is the risk that adhesive residue/staining will remain on the panels after later removal.

General information

Color

Beige

Black

Blue

Bronze

Brown

Show more

Finish

Natural

Polished

Textured

Anodized

Powder-coated

Material

Aluminium

Guidance for specification option:

Aluminium Pre-coat. Aluminium Post -coated.

Copper

Zinc

Stainless steel

Carbon steel

Guidance for specification option:

Corten Steel

Shape

Rectangle

Length

Bespoke

Width

Bespoke

Height

Bespoke

Warranty description

20 year

Guidance for specification option:

20 year standard warranty, subject to local environment. Refer to manufacturer for project specific warranties.

Uniclass

Ss_25_20_70_25 Drained and back-ventilated rainscreen cladding systemsPrimary

CAWS

H92/120 Rainscreen cladding

Specification data - Drained and back-ventilated rainscreen cladding systems

Thermal insulation

-

Manufacturer guidance

An essential part of the backing wall is the wall insulant. Insulation should never be applied to the Traypanels themselves, but always to or into the backing wall. The insulation should be resistant to moisture and provide adequate fire performance, based on the building construction and end use. Calculations are required to ensure that the overall construction achieves the specified U-value and include the effect of any regular cold-bridging of wall components.

Breather membrane

-

Material

-

Manufacturer guidance

The manufacturer recommends as good practice to apply breather membrane to the cold side of the wall insulant. If properly fitted and joint-sealed, this membrane will stop moisture penetrating the backing wall. Where wall brackets penetrate the insulation layer, particular care should be taken to seal the membrane around these penetrations. Vapour barrier membranes may also require to be fitted on the warm side of the insulant and a condensation risk analysis identifies if a membrane is needed.

Secondary support structure

Aluminium support structure – A fully adjustable system of support brackets and rail profiles. Material: Extruded aluminium to BS EN 12020-2 in 6063 T6 grade alloy.

Manufacturer guidance

  • The profile offers a hands-free lining and levelling facility to required cladding zone (insert zone dimension from 100–320 mm). The support system is isolated to reduce thermal transmittance to a negligible level.
  • The carrier rail profile accommodates fully adjustable hooks to accept the integral panel hole positions. The support framing must allow for calculated expansion movement of the whole system vertically and horizontally.
  • A2or A4 Stainless-steel self-drive fasteners are supplied to connect rail to bracket. Pan-head stainless steel fasteners are supplied to connect panels to vertical support rails. Coloured-head fasteners can also be supplied at an additional cost.

Cavity fire barriers

-

Horizontal

Supplied by others.

Manufacturer guidance

The manufacturer recommends in order to inhibit the spread of fire and smoke through the ventilated cavity, it is required to break the cavity with non-flammable closures. These can be made from rock-fibre bats or perforated intumescent sheeting and are usually fitted at floor slab levels, building corners, and around window penetrations.

Vertical

Supplied by others.

Manufacturer guidance

The manufacturer recommends in order to inhibit the spread of fire and smoke through the ventilated cavity, it is required to break the cavity with non-flammable closures. These can be made from rock-fibre bats or perforated intumescent sheeting and are usually fitted at floor slab levels, building corners, and around window penetrations.

Cladding panels

-

Material

Aluminium Panel.

Panel joints

Labyrinth joints (discreet fix).
Horizontal Joint width: (30 mm standard).
Vertical Joint width: (30 mm standard).
Air Gap: (25–40 mm standard).

System accessories

Bullnose unit.

Coping

Drainage channel.

Flashing

Insulated gutters, PIR.

Insulated gutters, Rockwool.

Rainwater goods.

Type:

Horizontal Traypanel.

Vertical Traypanel.

Colour/ Finish:

Anodized.

Polyester powder coating (PPC).

Pre-coat (PVDF).

Manufacturer guidance

All colours available, consult manufacturer for details and insert requirement.

Water penetration

Peak test pressure: 600 Pa.

Wind resistance

Peak test pressure: 2400 Pa (Serviceability), 3600 Pa (Safety).

Impact resistance

Category B (Retention and Safety to persons).

Sustainability data

Contains Red List materials

No

Country of material origin

Europe

Country of product manufacture

Europe

Recyclability

95% Recyclability. Guidance for specification. All aluminium components are fully recyclable and can be taken to suitable recycling centres.

Recycled content

As defined in clause 7.8 of BS EN ISO 14021

20 %

Third party certifications

CCPi System

CCPi System

CGL Schedule of Verified Products – Drained and back ventilated rainscreen system

Fire Safety Certification

Fire Safety Certification

CGL Traypanel-PPC-13501 Fire Test

CWCT Certificate

CWCT TESTING CGL SYSTEMS

ISO 14001 Environmental Management Systems

ISO 14001 Environmental Management Systems

EMS ISO 14001

ISO 9001 Quality Management

ISO 9001 Quality Management

EMS ISO 9001

Literature

CGL Traypanel System Overview

CGL Traypanel System Overview

Case studies

Rosebank Distillery Rainscreen Cladding

Rosebank Distillery Rainscreen Cladding

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