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Saint-Gobain Weber

Saint-Gobain Weber

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Allington Sluice Lock Gate, River Medway, Kent

Allington Sluice Lock Gate, River Medway, Kent

Saint-Gobain Weber

A £2.7million Environment Agency project to renovate an ageing river sluice facility on the River Medway in Kent, has required the technical attributes of webercem five star repair concrete and the high-build properties of webercem HB30 mortar. The structural sluice repairs are now complete with new gates and operating systems installed, bringing the sluice performance up to standard. Reflecting the substantial improvement in the river water quality over recent years, a new fish and elver pass has been created to enable fish to travel further upstream in the clean waters. This has enhanced the habitat in upper sections of the Medway, whilst allowing migratory and freshwater fish free passage. Constructed in 1937 the Allington Sluice lock gate is the last on the River Medway before it becomes tidal. Although the sluice is not listed, the Environment Agency took a keen interest in the repair of the structure due to its location adjacent to the Museum of Kent. Areas of failed surface concrete that had spalled, due to 70 years of weathering, were repaired sympathetically to match the existing finishes. These areas were cleaned back to sound material with all loose material removed. The major repair areas required shuttering before pouring in the flowing recasting concrete. webercem five star repair concrete is a pre-blended cementitious material that conforms with BS EN 1504 : 3 as an R4 mortar and also with the Highways Agency specification BD 27/86. It contains non-reactive aggregates and low alkali content. This is a shrinkage-compensated, high-strength flowing repair concrete specifically designed for permanent structural repairs that delivers a compressive strength of 65N/mm² after 28 days.Additional smaller damaged areas of the sluice structure have been improved with webercem HB30 repair mortar which is ideal for façade repairs where high compressive strength is not required. webercem HB30 is an acrylic-polymer modified, high-build façade repair mortar that complies with BS EN 1504 : 3 as an R3 mortar. Damaged areas were cut away and any steel re-enforcement was cleaned and coated with webercem keycoat prior to the application of the webercem HB30. This product has a unique shrinkage compensation system that ensures long-term dimensional stability. webercem HB30 is easy to apply with low permeability to water, carbon dioxide and chlorides.Main contractor Jackson Civil Engineering of Maidstone, Kent, carried out the sluice gate works while Structural Renovations Ltd of Slough, Berkshire, carried out the concrete repairs in the overall reconstruction, renovation and modification programme of the main structure. The project was designed by Atkins for the Environment Agency, who also undertook site supervision during the renovation procedure. In addition to the repairs and fish pass, a new wheelchair access has been formed allowing cross river access at this point on the Medway.
Beech Road, Bedfont

Beech Road, Bedfont

Saint-Gobain Weber

A first-time self-builder from Twickenham used his time on furlough to build a two-bedroom home in his back garden with weberwall brick.
Braefoot Jetty - Fife, Scotland

Braefoot Jetty - Fife, Scotland

Saint-Gobain Weber

Located between St. David's and Aberdour, the tanker terminal at Braefoot Bay is a base for the export of liquefied petroleum gas. The terminal consists of two jetties located on the north shore of Incholm Island. The gas is piped to the Mossmoran Plant in Fife direct from the North Sea, broken down to form ethane and then converted into ethylene, the basic hydrocarbon 'building block' of the petrochemical industry. The products are then piped the final three mile journey to the Braefoot Marine Terminal where they are fed into tankers and gas carriers for markets in Europe and the USA. The terminal is operated jointly by Shell Expro and Exxon.The jetty was suffering from increasing levels of deterioration of the reinforced concrete structure due to the relentless corrosive action of the marine salt environment on the reinforcing steel. A remedial plan was developed to carry out repairs and to introduce a cathodic protection (CP) system to greatly enhance the protection level and therefore extend the life of the structure. The plan was prepared by structural engineers from Shell, led by Hans Verheyde, and Balfour Beatty Construction Services UK (BBCS) was awarded the contract.Two major factors had to be accommodated within the repair programme. Firstly, the tidal flow that submerged the lower part of the jetty twice every 24 hours and secondly, the jetty is a fully live and very active transport hub and shipping schedules had to take precedence at all times. Round-the-clock flexible working maintained delivery of the twelve-month project.Saint-Gobain Weber's specialised repair concrete products were specified for the remedial actions on the Braefoot Bay jetty and technical application advice was provided for the active phase of the project. A suspended scaffold was designed and installed which allowed fast access when the tide ebbed so that productivity could be maintained. Traditional techniques were used to breakout the spalled and cracked concrete and to wash out the surface chlorides and clean the existing reinforcement steels.webercem five star repair concrete CP is a shrinkage-compensated, high strength, low resistivity, flowing repair concrete designed for use in conjunction with CP systems. This pre-blended cementitious concrete fully complies with the Highways Agency Specification Class 29F for high-strength flowing concrete for major structural repairs. It contains non-reactive aggregates with a low soluble-alkali cement content which is particularly important where CP is to be used. The rapid strength development and dimensional stability of webercem five star repair concrete CP – which reaches 27N/mm² in 24 hours – was especially valuable in the tidal conditions in Fife. Tight shuttering was used on the wide beam sections of the jetty to take the poured concrete which reached an integral bond with the original concrete. This process reformed the structural integrity using products with proven durability.An innovative CP system using Duogard® hybrid anodes from CPT was installed to protect the steel reinforcement with the anodes fixed into the soffits with a special CPT mortar. Where the CP installation required chases to carry the cabling, webercem HB40 high-build structural repair mortar was used to fill and seal the chases. webercem bondcoat, a polymer-modified, cementitious bonding aid and steel reinforcement primer, was first applied into the chases to ensure enhanced bonding. webercem HB40 is an acrylic-polymer modified, single component mortar and is lightweight with high build qualities. It can be applied in layers up to 75mm thick vertically, and 50mm on overhead soffits, and can be used without formwork. It was then applied onto the tacky webercem bondcoat primer and finished flush to the concrete surface.The Braefoot Bay terminal project has been completed successfully and Dewi Miller, contracts manager, BBCS, is confident that the jetty protection will extend the working life of the structure. "The products we have used are excellent and the application methods have enabled us to deliver a high degree of protection and reinstatement to the concrete structure. Working on a live site in a tidal zone has required a flexible work schedule but the whole project has worked exactly to plan and the client is very pleased with the result. The Weber materials have been the key to achieving this success."
Castle Oak Care Home, Woodward Close, Berkshire

Castle Oak Care Home, Woodward Close, Berkshire

Saint-Gobain Weber

The high performance weberend MT multi-coat render system has been applied as the exterior finish on the new-build Woodward Close, a pioneering 60-bed dementia care home in Winnersh, Berkshire.
Ceramic Tile Distributors, Woking

Ceramic Tile Distributors, Woking

Saint-Gobain Weber

In the new Ceramic Tile Distributors (CTD) showroom in Woking, Surrey, tile products by Saint-Gobain Weber have been specified for their new 400m² sales facility which includes an extensive showroom and trade counter.Relocation of Ceramic Tile Distributors (CTD) from their original showroom on the junction of Goldsmith Road and Church Street West to Kestrel Road a few miles away was brought about by the £150m redevelopment of Woking town centre."The relocation of CTD has not presented a problem," says Rob Stevens, manager, CTD Woking. "The showroom looks brilliant – it's bigger and better, and our trade custom has definitely increased. We also attract lots of private customers who enjoy the simplicity of the large sample displays and the huge variety of tiles for every location."Several site visits were made by Weber's tile specialists to inspect the floor substrate and identify the appropriate materials. The floor was prepared with weber PR360, a multi-purpose priming solution suitable for most building substrates including wood, anhydrite, plaster and cement/sand screed. This primer regulates the porosity of the substrate and improves adhesion and the flow of levelling compounds.High performance, fibre-modified weberfloor flex was then applied which is a self-smoothing and self-levelling compound suitable for most substrates. It has rapid setting qualities and can take light foot traffic after just 3 hours. It is also one of the many products in the Saint-Gobain Weber range to feature Low Dust Technology™ which makes it cleaner and more comfortable for the applicator to use.Large format GEMINI Young Stone tiles in grey were set with weberset rapid plus ECO which is a very rapid strength tile adhesive for low porosity tiles, such as ceramic, porcelain and natural stone, and has been specifically developed to allow easy bedding of large format tiles. It is suitable for use on solid substrates and is ready for grout in only 2 hours. The new ECO formulation contains cement replacement technology which reduces the product's environmental impact of initial excavation and contributes to a significant reduction in transportation costs.The CTD Woking showroom floor was grouted with weberjoint wide which is suitable for very wide joints from 2-20mm. This is a cement-based floor and wall grout which gives a coarse textured finish. It has the added benefit of Mould Stop Technology which ensures lasting protection from mould growth, it's also abrasive-resistant and available in seven colours.As part of Woking's redevelopment, the bandstand, fire station and market place will all be demolished to make way for a new complex featuring shops, apartments, parking and a hotel. On the old CTD site a brand new state-of-the-art fire station is to be developed providing additional space and working areas for the crews and an improved training facility.
Contemporary New Build - Oxted

Contemporary New Build - Oxted

Saint-Gobain Weber

A stunning contemporary style new-build home in Surrey has been finished with high performance weberpral M monocouche render.
Langford Close, Guildford

Langford Close, Guildford

Saint-Gobain Weber

400m2 of weberwall brick in Antique Red Multi was applied to 9 new homes in Guildford. 3x faster than brick slips, weberwall brick accelerated the building process for the developer.
Somerset New Build

Somerset New Build

Saint-Gobain Weber

webertherm XP External Wall Insulation system has been specified for a contemporary new build in a designated conservation area in South West England. The revolutionary system has been used on the walls of the property while weberpral M through-coloured render has been used extensively to long runs of concrete walling.
St. George’s Retirement Village, Burgess Hill, West Sussex

St. George’s Retirement Village, Burgess Hill, West Sussex

Saint-Gobain Weber

High performance, one-coat, weberpral M through coloured monocouche render from Weber has been specified for recent new-build properties at St. George’s Park Retirement Village in Burgess Hill, West Sussex.
Stad Marcwis, Anglesey

Stad Marcwis, Anglesey

Saint-Gobain Weber

Innovative weberwall brick helped speed up this project in Anglesey. Anglesey County Council wanted to break up the elevations to add variety and create a more attractive appearance. Main contractor DU Construction suggested using weberwall brick which can be used to create a realistic brick effect across a range of different applications and substrates.
Stephenson Way, London

Stephenson Way, London

Saint-Gobain Weber

When the refurbishment programme for an office block close to London’s Euston station was hit by an unexpected snag, the main contractors found an effective solution to keep the project on track.
The Tower, Cwmbran

The Tower, Cwmbran

Saint-Gobain Weber

The Tower, at 23-storeys is the tallest tower block in Cwmbran, South Wales, and has undergone a dramatic upgrade in both thermal performance and aesthetics with the use of Weber External Wall Insulation.
Tregenna Estate, St Ives

Tregenna Estate, St Ives

Saint-Gobain Weber

A new development of exclusive lodges on the coast of St Ives, Cornwall required a low maintenance, high quality finish that would withstand the types of weather experienced on the coast
Warwick Street, Royal Leamington Spa

Warwick Street, Royal Leamington Spa

Saint-Gobain Weber

A dilapidated department store in the centre of Royal Leamington Spa has been transformed to create a block of 26 luxury apartments and retail space

Showing 1-14 of 14