Forterra Building Products

The ChallengeA derelict area of West Timperley, Altrincham, which had been subject to numerous acts of vandalism and had become a local eyesore, was to be demolished and replaced by 62 new, residential dwellings comprising 33 family homes – 20 three-bed, 11 four-bed and two five-bed houses – and a further 12 one-bed and 17 two-bed apartments.The SolutionForterra’s Carsington Cream brick was selected to meet the requirements of the design and to add a sense of quality and solidity to the area.The BenefitsThe new development creates a high-quality environment, which builds on the character of the surrounding neighbourhood. It has proven a welcome addition to the area and has helped to attract further investment.

The ChallengeThe designer of an exhibition at Tate Modern in London wanted to build a series of stools and benches out of bricks, but instead of using ordinary, rectangular bricks they wanted to use something more unusual.The live, public exhibition, called Endless Book Club, would see reading enthusiasts from notable book clubs sit on the brick benches and stools while discussing their chosen books, in the Turbine Hall of the famous art gallery.The SolutionForterra’s Cradley Heath facility provided over 500 special shaped bricks to create more than 20 seats as part of the exhibition.Cradley Special Brick has provided millions of non-standard bricks for refurbishments of listed buildings, luxury newbuilds and one-off projects including schools and leisure centres. Forterra have made more than 7,000 different bespoke bricks over the years for clients across the UK and as far away as Saudi Arabia and Scandinavia.The BenefitsBook clubs from the Royal College of Art and the Institute of Psychoanalysis took part in the event, which was produced by Self Publish, Be Happy.Bruno Ceschel, Director of Self Publish, said, “The brick seats are visually very striking and we’re thrilled with the results.”

The ChallengeTo fund necessary improvements to the existing school and the build of a new junior school, a school in Saffron Walden decided to commission a development of 76 new homes on part of its site.The site needed to include a range of housing from one-bedroom flats up to five-bedroom detached houses, as well as flats and small houses specifically designed for the over-55 market.The SolutionForterra’s Hampton Rural Blend Ecostock Brick was used throughout the development, reflecting the neighbouring environment while enhancing the intrinsic qualities of the site.The BenefitsThe palette of materials within this development is traditional but the detailing is modern and confident. The development won a RIBA National Award in 2016.

The ChallengeThe village of Ewerby sits within the heart of the Lincolnshire Fens, amidst a heavy farming community highlighted and punctuated by the local architecture.Historically, Lincolnshire villages produced their own, indigenous facing bricks from brick pits, and most farm buildings and tied cottages within this community are constructed from Ewerby Yellow facing brick. Together with local Ancaster limestone and handcrafted clay pantiles, this forms the pallet of materials that are considered indicative of the local vernacular architecture. As such, careful consideration needed to be given to the choice of materials used in building The Elms.The SolutionCombining existing detailing and colourings gave architects D.B. Lawrence Associates a strong initial concept for their first stage design process. Sourcing bricks and materials that blend with their surroundings can be challenging, but they were successful in achieving this for The Elms.A yellow stock brick sourced from Forterra was an important part of the concept. The brick was used alongside the use of local Lincolnshire limestone quarried seven miles away at Ancaster. Handmade clay pantiles were sourced to match existing roof tiles.The brickwork was constructed in English Bond to achieve the desired aesthetic and reflect the existing surrounding outbuildings.Complementary Stone quoins, cills and heads together with dog-tooth oversailing courses to the eaves and verges were also used.The brick chosen was Ardleigh Yellow Stock Brick from Ecostock. Ecostock is the most sustainable stock brick available in the UK. It is a high quality facing brick with recycled content. The range carries BES 6001 Responsible Sourcing certification.The BenefitsThe overall intention of the dwelling is to replicate a barn, and careful thought and detailing to the large openings have helped to create the desired effect.When approaching the village of Ewerby from Thorpe, the barn gives the impression of having been there for years, not months. The build has successfully fulfilled the requirements of the planners, and the client has contributed an inspiring development worthy of the village.

The transformative effect of creative brickwork.A modern, five-storey building in London’s Fitzrovia that once paled in comparison to some of its more elegant neighbours is now arguably the street’s most striking resident.The Interlock is an outstanding example of what is possible when architect and clay brick manufacturer put their heads together.Forterra’s Technical team worked with architect Bureau de Change, drawing the building’s new façade brick for brick to ensure technical possibility and aesthetic ambitions aligned. It then fell to the team at Forterra’s Cradely Special Bricks facility to design and produce the bricks.Guided by 1: 1 templates the complex construction took three months to complete, as each of the 5,000 bespoke Etruria Clay Blue bricks was painstakingly laid to form the three-dimensional, interlocking pattern.We are proud to announce that The Interlock won three awards at the 2019 Brick Awards. The project won the prestigious Architects’ Choice award along with also winning in the Innovation and Small Housing Development categories.This project is a great example of a collaborative approach with our customers.

Built on a largely derelict gap site, The Works is a development of 34 two-bedroomed apartments in the popular Yorkhill / Finnieston area of Glasgow, offering panoramic views over the city and the River Clyde. To accommodate the site’s slope, the development comprises a four-storey north side and a six-story south side.The development had to overcome a number of issues, including planning issues around daylighting and massing, and the challenge of building immediately adjacent to the Yorkhill railway tunnel.PROJECT INFOThe Works provides residents with off-street parking and use of a large communal garden, with ground floor properties having private rear gardens. Design emphasis is on open-plan layouts and generous room sizes. To take advantage of the views, the apartments feature south-facing and Juliet-style balconies.Ecostock Belgravia Gault Blend was selected to meet the requirements of both the client and planning for a high quality, light buff brick with grey tones that would match the surrounding buff sandstone tenements. The sustainability credentials and technical performance of Ecostock, with its low water absorption suiting the wet weather typical of the west of Scotland’s, also contributed to the selection decision.

An architect designed, self-build house with annexe for a multi-generational family built to zero-carbon standards.The scheme’s design is influenced by the architectural vernacular of the area. The surrounding houses are a legacy of the Land Settlement Association scheme, with distinctive mansard roofs, steeply sloping gables and dormer windows, constructed in a simple red brick with terracotta plain tiles.The mansard is reflected in the new house with the roof extending down to form the walls. Instead of terracotta tiles, large format slate has been used to form a modern equivalent. The house is mainly slate tile; however, it was felt important to also reflect local brickwork. As such, brickwork was used for two huge brick-faced chimney stacks that rise through the gable.PROJECT INFOTo form a contrast with the very smooth grey of the slate, a textured red brick with slight colour variation was sought. White mortar lightens the brickwork while recessed mortar joints are used inside to provide shadow to each brick. Perforated brickwork surrounds the stone coping on both chimney stacks, adding visual interest to the building through both the materials and the shadows created by the brickwork perforations.The brick selected was stock thrown Hampton Rural Blend from Forterra’s Ecostock range. It has a rustic finish resembling handmade brick. Ecostock bricks are manufactured using the latest technology in sustainability and production efficiency, producing bricks with low embodied energy as well as advanced colour consistency, dimensional accuracy and quality.The structure incorporated huge amounts of insulation, a mechanical ventilation with heat recovery system, and a solar photovoltaic array at the bottom of the garden, along with a ground-source heat pump. These installations will ensure that the house generates more electricity than it could ever use.

Yoko Ono Lennon Centre is a unique teaching and performance building at the University of Liverpool. It has been designed by Liverpool School of Architecture graduates based at UK architecture practice Ellis Williams.The new facility includes The Tung Auditorium – a world class music performance space – together with two large lecture theatres, seminar rooms, café space, a public facing linear park and a new outdoor space for the University.With a floor area totalling around 6500m2 the building was planned around a careful understanding of the site and an innovative response to a challenging brief.PROJECT INFOThe lecture theatres were arranged vertically, which allowed for a much smaller building footprint – freeing up the site to deliver a linear public park alongside the main arterial route adjacent to the south elevation. This also allowed for large volume and height of Tung Auditorium to be placed adjacent to the teaching spaces, separated by the main atrium circulation space. Externally, the building’s form and materials relate to the robust architecture of some of Liverpool’s historic civic buildings and dockside architecture.The University of Liverpool was the original “red brick University” so the use of that material may seem obvious. The facing brick selected was Forterra’s Butterley Farmstead Antique.The bricks here are more than decorative however, they are a key part of the acoustic strategy and were selected for their density as well the colour and tone.The large inward looking spaces of the theatres by definition are without external windows and openings. The curved forms to the corners are used to both soften the impact of the mass (accentuated by the use of double stacked protruding bricks to catch the sun), and as a nod to the curves used in prominent corner buildings that can be seen across Liverpool.

Originally an anonymous, almost forbidding, seven-storey office block constructed in the 1980s, York House on Pentonville Road in Islington is being transformed into a contemporary, light-filled co-working space fit for 21st century use.The original building frontage was set back from the road, but the addition of a new five-story front extension introduces an attractive double-height entrance with offices above. Using similar engineering bricks to the main, original building, the new construction allows light to flood in through the use of structurally self-supporting perforated brick lattice, angled at 45 degrees to gain stiffness. A cross-laminated timber structure sits behind while openable windows allow fresh air to circulate.At roof level, a new, cross-laminated timber structure, clad in a perforated zig-zag aluminium screen, echoes the front extension while softening the building edge.The brick selected for the project was a Blue Brindle Smooth – a high quality smooth brick that closely matched the masonry of the original building. The complexity of the lattice work structure required special shapes of brick and perforation to allow visibility through the bricks at the right points. Working closely with the architect, it took the team nine months of developing and testing to get the strength of the product right. Three lengths of brick were produced and used in the construction of the extension: 215s were used in the building of the chevron parapet, 345s were used on the parapet and alongside the entrance, and 440s were used to create the latticework on the main entrance.We are proud to announce that York House was highly commended at the 2019 Brick Awards in the Innovation category and is a great example of a collaborative approach with our customers.