BCL Timber Projects Ltd

As part of the £25 million Wolverhampton Academy Trust sponsored Bilston Academy, BCL are proud to have been part of the overall process. This project was delivered through the BSF programme by Carillion PLC and was designed by Capita. The academy was designed with the ability to deliver a modern multi-disciplinary education centre for the 1200 students of Wolverhampton Academy in mind. The building is made up of 4 differently themed zones, a dedicated engineering hub, a science super-lab and a combination of grass and astro-turf sports pitches.Using 69 x 44 mm of Siberian Larch, the external walls were covered, with the timber installed vertically at 100 mm to form an open screen detail across the building, including the plant room and roof areas. Each slat was treated to Class 0 SSF, using the non-com impregnation system from Lonza Wood Protection. In doing this, BCL ensured the building would have complete fire protection for its entire life without requiring any maintenance.As per all BCL panel systems everything was designed and pre-fabricated off site into a panellised system, fitted using secret fixings. Installation time was dramatically reduced along with on-site waste, meaning the 3000 m2 envelope was constructed quickly and efficiently.Client: Wolverhampton AcademyArchitect: CapitaContractor: Carillion PLCLocation: WolverhamptonCompletion: April 2013 Siberian LarchFSC CertifiedSecret FixingsClass 0 SSF

BCL are proud to have been a part of the team delivering the £400m redevelopment of London Bridge Station, designed by Grimshaw Architects and developed by Costain. The redeveloped station expects to see 75 million passengers pass through each year as part of the £6.5 billion Thameslink project. As part of the refurbishment the structure was replaced by pre-cast concrete bridge decks. The underside of these new decks became the ceiling which was then clad with our high performance Alpha acoustic timber panel system.The BCL “Alpha” panel system spans over 7,000 square metres of Western Red Cedar panels in three distinct patterns, providing class A and B sound absorption to reduce noise from passengers and trains. The panels are fire treated to Euro class B, fully demountable, have fully concealed fixings, and involve integrated lighting troughs. Our open configuration system allowed Grimshaw to design the unique panel composition to the highest standard. With the ability to be flexible along with outstanding acoustic performance and the standard of design and installation services, it was clear that our BCL panels should be the system of choice.There were some significant challenges with the project, not only the control of ambient sound from the passengers using the station, but also the structural reverberation produced by on average 18 trains per hour and, given its prominence, the need for upwards blast protection in the event of a terrorist threat. All challenges have been met by the BCL design, making the ceiling system the perfect solution.With the London Bridge Station redevelopment, as with every project BCL take on, our design, manufacture and installation teams provide the knowledge and skill needed to ensure the highest standard of work is achieved at every stage of the project.Client: National RailArchitect: GrimshawMain Contractor: CostainSize: 7,000m2Location: LondonCompletion: September 2016Western Red CedarAcoustic class A & B3 different slat arrangementsFully demountableBomb blast grid system (for maintain structural integrity)

The National Assembly Building for Wales is one of the most recognisable buildings in the UK and a landmark project in the use of timber ceiling systems by BCL. The building has gained worldwide recognition, culminating in the project being shortlisted for The Stirling Prize in 2006. BCL’s team designed a panel layout that allowed the complete ceiling, totalling over 3,000 sqm, to be created using only 35 different panel shapes, 99% of which could be flat packed and curved on site, helping to keep logistical costs to a minimum and maximise the speed of installation.

Walsall College is an ambitious £38M project to deliver a number of specialised music, business and IT academies within one centralised college campus. A key driving factor in this project was the tight building schedule and the need to stay on-track for the college’s admission of new students for 2009. The BCL panel system not only helped facilitate the installation speeds required to stay on track and deliver the project in time, but also helped deliver the complex slat arrangements efficiently and with a consistently high level of quality