The Solutions
Eurosafe was selected to lead the project due to its expertise in designing and installing safety systems for large commercial properties. Collaborating with NorAcon, a world-renowned manufacturer with decades of experience in producing high-quality gantries, Eurosafe embarked on a project that would push the boundaries of conventional gantry design.
- Conceptualising and Suggesting the Use of a Gantry: The initial brief was to provide a solution that would ensure sufficient access for both general and specialised roof maintenance. Eurosafe proposed a novel solution - a travelling gantry that moves along rails and is powered manually. This innovative design included hatches through the floor for easy access, effectively addressing the maintenance needs while also offering a unique, efficient solution.
- Surveying and Utilising the Existing Structure: To minimise disruption and reduce costs for the client, Eurosafe utilised the existing steelwork that was already part of the building's structure to support the gantry. This approach not only conserved resources but also ensured structural integrity. Specialist 3D surveying techniques were employed to accurately assess the as-built condition of the steelwork, ensuring precision in both design and installation.
- Gantry Design: The gantry was designed using advanced 3D CAD software, allowing for optimised efficiency across all teams involved in the project. This sophisticated design process enabled seamless collaboration between engineers, fabricators, and installers, ensuring that the final product met the highest standards of safety and performance.
- Setting Up the Crane: The project began with the careful setup of a crane, which was crucial for the safe and precise installation of the gantry. This phase required meticulous planning to ensure that the crane could operate effectively within the confined spaces of the shopping centre.
- Rigging of Lifting Equipment: Following the crane setup, the next step involved rigging the lifting equipment to the gantry. This process was executed with high precision, setting the stage for a secure and controlled lift.
- Lifting the Gantry: The most critical phase of the project was lifting the gantry from ground level to the designated glass area. This operation showcased the combination of advanced technology and skilled expertise, ensuring the gantry was positioned accurately and safely.
- Fitting Wheelboxes: Once the gantry was in place, Eurosafe’s engineers installed the wheelboxes, which are essential for the gantry’s smooth and reliable operation. This step was crucial in ensuring the long-term durability and functionality of the system.