"steel reinforcement for concrete"

The Olympic stadium had a capacity of 80,000 during the Olympics and Paralympics. It will be reduced in capacity to 25,000 for the future and will become West Ham United F.C's new permanent home. Designed by Populous Architects and contracted to McAlpine, it took over three years to build. Along with 10,700 tonnes of steel and thousands of cubic metres of low-carbondioxide concrete, there are many Naylor Concrete Hi-Spec, Fair Faced and Fire Resistant Lintels in the building, supplied through Civils and Lintels to Essex based Brickwork Contractor, Galostar.

Client: Manchester Airport Group Architect: Pascall Watson Consulting Engineer: Burro Happold Main Contractor: Laing O’Rourke Specialist Contractor: Thelwell Flooring Main Products Used: Emseal SJS System and Emshield DSMThis new 9-storey car park with 3,800 spaces, was built as part of the £1 billion Terminal-2 redevelopment for Manchester Airport Group (MAG). To save time and space on site, the consultants used an innovative design, with a hybrid combination of steel delta beams and precast concrete, then on site the hollow-core precast floor slabs were topped with a 100mm thick reinforced concrete screed. To fully accommodate the anticipated levels of thermal movement and loadings in service, the engineers incorporated wide, high movement capability, structural expansion joints across the parking decks, between the different sections of the building. Given the dimensions of the deck joints (100mm) and the high movement capability required (100% = +/- 50%), with simultaneous exposure to the elements whilst under frequent heavy traffic, the joint sealing solution could only be specified as the Emseal SJS System. This unique structural expansion joint system easily accommodates high levels of movement in more than one plane, plus it has an integral coverplate to provide protection of the central movement section and the joint arrises. Importantly, the Emseal SJS is bonded into position with a structural epoxy adhesive from above, therefore requiring no access from below and enabling other works (e.g. M&E cable works etc.) to continue, plus as it is fully bonded, the SJS system requires no potentially damaging drilling into sound concrete to install mechanical fixings. In less trafficked wide joints at the perimeter, the Emseal DSM System was used, as a cover plate was not necessary.

The newest stadium in London, at a capacity of 17,250, Brentford Community Stadium is the joint home of Brentford FC and London Irish. Many years in the making, the stadium forms the centrepiece of a mixed-use masterplan, offering residential accommodation and regenerative opportunities.Four stands bound by a triangular form – AFL’s distinctive design has been influenced by a uniquely shaped site. The 17,250 capacity stadium is surrounded on all sides by the M4 and two railway lines. Even with these restrictions, the bowl maximises seat capacity with exceptional views, creates a strong foundation for adjacent residential developments, and leaves room for future expansion.Environmental factors were a primary concern throughout the planning and construction process. The amount of reinforced concrete used in construction was halved when compared with the original scheme. Arup’s structural engineers also reduced the amount of primary steel by a third, further cutting embodied carbon and costs. Energy, noise and emissions levels are all well within the London planning framework requirements and the stadium has achieved a BREEAM Very Good sustainability rating.In order to meet planning requirements, a lightweight external envelope had to match the aesthetic appearance of concrete, requiring a mixture of soft varying tones and textures. A highly durable and resistant finish was also needed to suit panels installed at low level and in the pedestrianized areas around the perimeter of the building.Development work with the architect resulted in the selection of a superdurable powder coating applied to the VariAL-TF panels, designed to imitate the appearance of concrete panels and offering additional protection to the facade panels, which benefit from superior colour stability and gloss retention, even in harsh environments.The panels were pre-routered on the rear, enabling flexibility in achieving tolerances of the complex angles on site. This enabled the installers to adjust individual panels as required on site.

Lend Lease bagged the £70m contract to build an emergency care hospital in East Cramlington. The hospital will be the first in the county to have specialists working around the clock to ensure seriously ill or injured patients get treatment quicker. Alongside the major A&E department, the hospital includes a short-stay paediatric facility and consultant-led maternity unit. Its innovative design includes wards arranged around a central nurses' station, to enable staff to keep a closer eye on patients. Naylor Concrete supplied Hi-Spec R8 and R6 concrete lintels to Specialist Brickwork Contractor P James throughout the construction.

Project: Manufacture and installation of 200m2 of oversized bespoke GRC GAP wall panels. Client: Harris Partnership Architects, Kirkland & Bowmer, Muse Developments, Nexus, STC Project scope: Installation of 200m2 of 20mm x 3500mm x 1500mm GRC BTX concrete wall cladding panels in Tempest Grey colour to new and existing masonry walls and steel frame. The oversized bespoke GAP concrete panels with mitred edges were manufactured using GRC concrete, which is lighter and stronger than traditional concrete. The panels were fixed with anchor bolts and specialist adhesive to ensure extra secure installation and later polished and treated with specialist anti-graffiti coating.

Background Infomation:Wright Lab: Exploring the Invisible UniverseSurespan designed and manufactured a flush floor hatch for the Yale University Wright Laboratory, home to Yale’s iconic particle accelerator, the 100-foot-long atom smasher. In 1987 it was the most powerful particle accelerator in the world and led the research in astrophysics. The Atom Smasher was shut down in 2011 and disassembled in 2014.The projectAs part of a comprehensive renovation, Christopher Williams Architects LLC transformed the concrete bunker-like structure into a series of day-lit workspaces. The central building was opened to become a place where scientists, students and experts could interact. This space also hosts events and researchers from around the world. The design brings natural light into the building and emphasizes collaboration through transparency.Products:Surespan designed and manufactured a 2.7m x 4.5m (9ftx15ft) stainless steel flush floor hatch. The floor door has been reinforced to support a live slow-moving wheel load of 17 tons. (FACTA Class E)Due to the weight of the floor door, the hatch is operated via a hydraulic cylinder and an electrically driven power pack. The finished cover uses Sure-Grip anti-slip surface coating.

This innovative, smartphone accessories company chose Milliken's Comfortable Concrete for its newly refurbished offices in the heart of Cork's business district. While offering the perfect aesthetic for the building's raw industrial heritage, the product also offered luxurious underfoot comfort due to its Comfort Plus cushion backing. The cushion backing also provides this environment with great acoustic performance.

The Margam Green Energy Plant is a long-term, multi-million pound investment into the Welsh economy to help meet the country’s renewable energy targets whilst also strengthening the country’s energy security. A durable concrete was required for the storage silo that housed wood chip to feed the plant.For this project Tarmac suggested their TOPROC SY be used as an overlay on the finished concrete slab as a protective high strength screed. TOPROC SY comprises a micro-silica mix with steel and macro fibres designed to give high levels of abrasive and impact resistance. This product is highly suited to heavy industrial areas such as container handling, metal recycling, waste, loading bays and any other aggressive environments. The main benefit is extended length of time the product will perform compared with traditional concrete therefore saving cost on continual replacement.

A complete rework of a postmodern office building (60 London Wall), situated in the heart of the City of London. The project aim was to extensively refurbish, reconfigure, reinvent and reposition the building.Due to the addition of a composite metal deck floor extension and additional steel frame for the top floors, Tarmac’s Toplight C lightweight structural concrete was seen as the perfect solution as it could be pumped and ensured a weight loss of 30% whiel maintaining the necessary structural performance.

Naylor Concrete Ltd supplied Hi-Spec, Fire Spec and Fairfaced Lintels to the 500,000 sq ft Trinity Walk project in Wakefield. Trinity Walk shopping centre opened its doors in Wakefield in May 2011. Wakefield Council described it as “the most important City Centre development for more than 20 years” Trinity Walk is a partially enclosed shopping centre with 63 stores and 1000 parking spaces. The centre contains some major anchor stores including a Sainsburys, Debenhams, Next and Asda Living.

For its architecturally striking Orwell House scheme in Bethnal Green, London, Bell Phillips Architects (BPA) has specified hand-formed, multi-coloured Antro bricks from Vandersanden, the brick maker renowned for its innovation, craftsmanship and sustainable manufacturing practices. Antro provides just the right balance of colour, texture and contrast for this affordable housing project, designed by BPA for London Borough of Tower Hamlets and forming part of the Berthold Lubetkin-designed Dorset Estate, originally constructed in the 1950’s and 1960’s.Comprising 20 flats in total, Orwell House is a new, wedge-shape, in-fill development, just off Colombia Road, to the North-West of the Borough. BPA’s imaginative design for this six-storey building features balconies and a roof terrace that look out across Ravenscroft Park with the steel-framed volume of Orwell House contained by Vandersanden’s multi-coloured greyish brick envelope. On the two shorter sides, this brick envelope is fronted by balconies clad in pink, glass-reinforced concrete (GRC) panels. This bold chequerboard patterning echoes the tones and patterns used by Lubetkin to animate facades on buildings across the existing estate.Completed in July 2020, Orwell House is a Finalist in the Housing Awards 2021. To find out more about the bricks used in this project or to see the wide range of high-quality bricks available from Vandersanden, click on the 'View more' link 

Vtec Texture Panels were specified in the room designs for the first flagship Treehouse Hotel in Marylebone, London. The existing concrete slab didn’t have a high quality finish, so Vtec’s rough concrete panels were included as part of the design. They are very light so can be used to create stunning ceilings. Following sign-off of a trial room, Vtec’s Rough Concrete Horizontal panels in Light Grey, fire resistant grade, were installed in all 95 hotel bedrooms. The team worked closely with the contractor throughout this phased project to help them deliver stunning results.

This major Eastern European construction company is located in Romania's tallest building, Sky Tower. For RPHI's clean, sharp office space, Laid Bare and Urban Drama from Milliken's iconic Comfortable Concrete 2.0 design collection has been installed to stunning effect. The installation also underfoot comfort and acoustic benefits of the product's Comfort Plus cushion backing. Photography: Andrei Tudoran

Tata Steel has supplied its leading steel standing seam wall cladding system, Urban Seam® Façade to a new award-winning development in Portsmouth. The Goldsmith Avenue project is among the first in the UK to benefit from the A1 fire rating of the system, as well as its modern aesthetic and long-term durability.

Situated in Bedfordshire, Millbrook Golf Club is a magnificent golf course that sought to enhance specific areas of its course to ensure year-round suitability.In this case study, the greenkeeping team focused on improving the walk-on walk-off areas of newly constructed tee boxes to prevent erosion and the formation of muddy or boggy ground during the winter months.To create a pathway that would offer exceptional grass protection while preserving the natural beauty of the course once the grass beneath had grown, the team opted for our rubber grass mats.Our rubber golf path matting is highly sought after due to its remarkable benefits, including durability, ease of installation, permeability, and compatibility with wheelchairs and golf carts. These attributes make it the perfect solution for a wide range of projects and applications.Robert the Millbrook course General Manager told us; "We chose rubber grass mats to be used for the walk-on walk-off areas to two of our tee boxes, one of which has recently had a new pathway to the rear of the tee installed".Rubber Grass Mats On The 7th TeeExtending from the 6th green to the 7th tee, this particular section of the course experienced noticeable wear and tear. Without careful maintenance from the greenkeeping team, it could easily become an extremely boggy spot.To alleviate the risk of muddy ground in this area, the team devised a plan to revamp the space. They constructed a new pathway at the rear of the tee and re-turfed the slopes on either side. The surface of the path was then adorned with artificial grass. In addition, the lead-up to the artificial grass path was covered with our protective rubber grass mats. These mats were effortlessly laid in place by the team using plastic fixing pegs and cable ties.Once the area has matured, the golf path mats will become nearly invisible, providing a natural-looking yet protective surface to ensure the course remains in optimal condition for its members throughout the year.Robert kept us up to date with their progress; "Our Greenkeepers have been busy putting the finishing touches to the 7th Tee. Turfing the slopes, laying artificial grass for the path and installing a rubber grass mat infrastructure which the grass will grow through".Rubber Grass Mats On The 12th TeeSimilar to the work done on the 7th tee, the team at Millbrook devised a plan to enhance the approach from the 11th green to the 12th tee using our rubber grass mats.To enhance year-round usability regardless of weather conditions, they improved the approach to the tee box from the 11th green by installing our rubber grass mats. These mats were laid out, interconnected with cable ties, and easily secured in place using plastic pegs.Once the grass grows through the carefully designed holes in the rubber grass mats, the course will maintain its natural appearance while benefiting from a reinforced pathway that prevents the formation of boggy areas.Robert again informed us of the upgrade of this tee approach path; "The 12th Tee approach work is progressing really well thanks to our greenkeeping team. The area around the 11th bunker has also been re-turfed".The ResultRobert and the team are delighted with the project's outcome and the advantages provided by the rubber grass mats. Some club members have also expressed their appreciation for the new tee boxes and approaches on the Millbrook Facebook page; "The tee boxes looked very smart on Saturday".We are thrilled that our simple yet highly effective rubber grass mats have proven to be a resounding success for Millbrook Golf Course.Our exceptional golf pathway mats have assisted the greenkeeping team in achieving their objective of creating reinforced and natural-looking approach areas for their new tee boxes. Undoubtedly, these improvements will benefit the team, members and the course for years to come.For more information on our rubber grass mats and other rubber surfacing solutions, or to request a quote for an upcoming project, please do not hesitate to contact us.

Gloucester’s dock area today provides a vibrant retail, leisure and residential district. The transformation of the derelict dock area started in 2009. As part of the multi-million pound redevelopment, known as Gloucester Quays, Tata Steel has supplied a wide range of its building envelope products to build the Morrisons supermarket.A solution incorporating Tata Steel’s Trisomet® and Trimapanel® insulated roof and wall cladding systems was chosen to build the Gloucester Quay’s supermarket for Wm Morrisons.Close involvement with the cladding contractor helped to deliver the robust detailing criteria and the air-tightness requirements. Longer length Trisomet® insulated panels supplied with Colorcoat HPS200 Ultra® were installed on the roof area to reduce end laps and increase the speed of the installation, and for the wall elevations a combination of Trisomet® and Trimapanel® insulated panels were supplied manufactured from Colorcoat HPS200 Ultra® pre-finished steel.

Precast concrete Groundwall L-Shaped retaining wall panels, designed and manufactured by Whites Concrete (part of the Naylor Group) with a special rock face finish to blend in with existing surroundings have replaced an integral part of a cemetery wall structure in Wigan.

350 square meters of wall designed, manufactured and installed by Grass Concrete Limited. A large scale hospital redevelopment site with a few added complications saw a need to construct an earth retaining wall but with high level services to one elevation, a pinch point to another and then for good measure the need to include a footbridge.

On this installation the contractor selected Walraven concrete screws because of their ETA approvals and used our technical advice service and on site pull test for extra peace of mind.

Eurobond designed & manufactured a range of steel fire doors and steel acoustic doors for a leading tech giant.The Gemini Data Centre in Dublin, Ireland, is a fort of protected data; over 10,400 sq.m of space is utilised for cloud connectivity and leading technology providers, comprising of 6 individual data halls and ancillary services.All this data needs protection - that's where we helped. We provided fire-rated doors, acoustic security doors, and radar-operated automation doors.Protection of data and people was key, along with minimal noise and easy yet secure access throughout the complex.

Naylor Concrete supplied Type A 1370mm long traffic bollards to a project in Wakefield. The Bollards were recently supplied to protect an area from unwanted traffic. The old County Court building was demolished and the remaining footprint was edged with the Bollards.

Award winning PassivhausAs organic farmers Trevor and Judith Gospel owned a plot of land where they dreamt of building a comfortable home that could accommodate them in their old age and minimise their impact upon the environment. Steel Farm is located in the North Pennine Area of Outstanding Natural Beauty (ANOB). Built using traditional construction technology it is the first Certified Passivhaus in Northumberland. Specialist Passivhaus architects LEAP selected Lindab steel guttering for the project which satisfied the strict environmental restrictions and budget which was tight due to significant costs of the planning process which strongly influencing the design. To celebrate winning the UK Passivhaus Award for the small projects category architect Mark Siddall has prepared an in-depth 3-part case study "How to Successfully Design and Build Your Own Home ...Without Breaking The Bank". Learn more and get free instant access at PassivhausSecrets.co.uk 

SubFloor flooring was used to help renovate, raise and ventilate a 700 m² floor into a Nursery near Gothenburg, Sweden.The Subfloor ventilation system was ideal for this nursery, as it allowed for multiple floor height adjustments and for ventilation installations under the floor. Associated floor ventilation material such as ducts, air distribution strips, fans, etc. was also provided. The negative pressure the ventilation generates under the floor creates a fresh and healthy indoor environment.This simple and elegant solution raised and levelled the floor to allow for installations and insulation. The joist and screw system allows for quick and easy assembly so that the floor can reach the desired height.Products:Steel Joist 45x30x3800 mmSubFloor Screw 100 mmInsulation Bearer 45 mmHeight Variation: 46 - 100 mmJoist separation: c/c 600 mmSystem Weight - c/c 600 mm: 2.06 kg/m²Materials:Steel, Z100 GalvFibre-reinforced polypropylenePoint Load Limit (50 x 50 mm): Between screws over joist - 7.08 kNOver screws over joist - 8.78 kN

Steel slimline windows and doors, steel heritage windows, steel secondary glazing, steel curtain walling, fire rated steel screens, fire rated steel doors

The Dream is a 20m precast concrete sculpture on the site of the old Sutton Manor Colliery near St. Helens in Lancashire. Created by world-renowned Spanish artist Jaume Plensa, it serves as a memorial to the miners who worked at the site. Because of the sculpture’s exposure to winds of up to 45m/s, all of the elements were connected to form a single monolithic structure. The design required a connection force of 200kN between adjacent elements, both horizontally and vertically. J&P was approached to deliver because of the company’s expertise in working with precast concrete.

Project detailsAfter 30 years of manufacturing, a tumbler room floor at Alinabal Inc.’s facility had begun to seriously deteriorate. The company uses a heavy duty soap to wash and deburr steel parts in their industrial tumblers, then pours the liquid out onto the flooring beneath and rinses it into a trough.Over time, harsh chemicals in the soap began to eat away at the floor. Even to the point that they had begun to expose the aggregate in the concrete! Worried about continued water leakage as well as further contamination to the floor, Alinabal Inc. began to look for a solution.Alinabal Inc. knew that this project would require a unique product, as they were looking for something that would achieve minimal downtime during the repair. They were also in need of a product that would be able to withstand wet conditions regularly, since this area was still to be used for washing and deburring steel parts in the future.In addition to these qualities, Alinabal Inc. wished to use a self-levelling product with minimal floor prep. Having used our products in the past, Alinabal Inc. again turned to our expert sales team for suggestions.Our solutionAlinabal Inc. asked our technical advisors what the best product for the job was. They were recommended and used Flowtop®.Flowtop® is ready for foot traffic in 6 hours. In this case, it drastically cut the downtime during repairs with its quick curing properties, and because it is 3 times stronger than standard concrete, it is also able to withstand the rinsing process that the floor would be subject to post repair.The self-levelling characteristics of Flowtop® were just what Alinabal Inc. was looking for, and as a bonus, it created a slip resistant finish for enhanced employee safety!Through the use of Flowtop®, Alinabal, Inc. was able to obtain a newly finished floor, and return to daily operations in a timely fashion. Employees could again efficiently squeegee water into the disposal trough, and the floor itself was no longer in danger of contamination from

Italia-Corten louvred screening makes a striking statement at a technology park and science hub, which is being developed with an ambitious commitment to renewables. The louvre panel system has been used to contrast with stainless steel mesh, etched with an artwork of forest trees. The client specified a strong hi-tech identity with a visible natural imprint, using materials capable of expressing sustainability and modernity. The Italia-Corten, which has a high recycled content, 100% recyclability, requires no finishing treatments and is maintenance free, fulfilled the brief for a material with a low environmental impact and a strong aesthetic.

Continuity between indoor spaces and outdoor floors, a balanced interaction that increases aesthetic potential: Atlas Concorde sets the tone in an elegant Belgian residence.Refined, unique, chic: the metropolitan style of Atlas Concorde concrete-effect porcelain tiles decorates the interior and exterior floors of a large, charming private residence in the town of Maasmechelen, Belgium, giving them a strong, unmistakable personality. Furnished in an urban chic style, the residence uses concrete-effect tiles to boost its modern, extremely refined look, which plays on volumes and alternating light and dark tones. Laid both on the floor in the open space living room/kitchen area and outside, the concrete-effect tiles create a visual and functional continuity between the indoor and outdoor spaces. Thanks to a subtle texture on shades of grey, where the warm hues of oxidation and the cooler tones typical of the original material coexist, the concrete-effect porcelain tiles become a decisive element in the interior and exterior designs of the residence. Able to embellish rooms thanks to their versatility, which makes them easy to mix and match with other furnishings, the tile surfaces also project their own style in safety and continuity, extending the design possibilities. Premium large-format 120x120 cm tiles boost the aesthetic and functional potential of spaces, amplifying volumes and giving them the characteristics of safety and reliability, especially critical when designing outdoor solutions. With a variety of effects and nuances, the large format is also able to satisfy the broadest array of stylistic inclinations: its task is to reinterpret all the expressiveness of the original material and transform it into a real living experience.

Ibstock's precast concrete Utility Troughs and Lids provide total protection for large power and communication services as well as packing a significant environmental punch, delivering up to 60% less embodied carbon than traditional concrete mixes.

A Sealwall Tank manufactured by Whites Concrete has become part of Rampton Hospital’s new Energy Centre in Nottinghamshire, which is operated and maintained under a Carbon Energy Fund framework contract. Part of the new Energy Centre that provides heating, hot water and electricity to the Nottinghamshire Healthcare NHS Trust Hospital, Whites Concrete’s pre-cast concrete Sealwall Tank is a component of Rampton’s new effluent treatment plant—now a modern, automated system that meets both current environmental standards and future expansion of the site.

La Fabric was looking to create a comfortable, collaborative and flexible co-working space. At 1000 sq metres, this beautiful space has been carpeted with Milliken's Comfortable Concrete 2.0 and zoned sensitively with the subtle colours of Urban Poetry. The Comfort Plus cushion backing adds luxurious underfoot comfort and acoustic performance to this calm working environment. As for all Milliken carpet and LVT, this is a Carbon Neutral product.

High-end residential refurbishment that required MicroCement installation to all internal walls and floors in two family bathrooms. This large scale, refurbishment project showcased innovative ways MicroCement can be applied to interior bathroom walls and floors without a need for joins or breaks. Its smooth finish was ideal for a modern, minimalist design that our client wanted. MicroCement can be easily installed over existing materials which in turn reduces the time needed for application and maintenance.We also supplied and installed two large precast and hand-polished concrete washbasins that were done in Mist Silk finish. They were treated with our in-house sealant and made to be stain-resistant.

Refurbishment of two former WWII barrage balloon hangars in Pucklechurch, South Gloucestershire into striking new industrial facilities has been completed with the help of Tata Steel’s Trisomet® insulated roof and wall panels.

Koster Epoxy flooring systems were installed to the concrete bund of a chemical plant in Wales. There was a need to prevent chemical spillages entering the concrete so they could be cleaned in a safe manner. Koster Aquatecnic worked with the engineers and client to design a system which could be installed and offer the most suitable level of protection. The cleaned surface was prepared with Koster Polysil TG500 and Koster NB1 Grey. Koster SL Premium was used to provide a strong level surface to accept the Koster LF-VL on the floor and Koster EM-VS on the up-stands.

Dawnus Civil Engineering were commissioned by Cardiff CC to construct a hydro electric power station at Radyr Weir. The £2.6m scheme comprised of damming the section of works from the River Taff and constructing the structure to house the Archimedes turbine screws. They required a concrete that could take the weight of the screws 3 days after pouring and asked for a 3 day strength of 50N.Tarmac suggested TOPROC ED which is a high performance readymixed concrete suitable for use in industrial, commercial and infrastructure construction where high early strength is required.

JORDAHL® cast-in channel provided the versatility of fixing, whilst J&P provided the quality of support for this prestigious project. Loveld Concrete provided the high-quality precast panels used on both end gable elevations. Unitised glazing was fixed into each panel using JORDAHL® JTA K channel. Each panel was then subsequently fixed back to the concrete structure also using JORDAHL® JTA W 72/48 high-load channel. The pods were fixed using JORDAHL® JTA 53/34 channel, which accommodated the greater loads required.