"rubber panels slabs"

Entering a building is usually the only way to find out what takes place inside. But that’s not the case with the Manchester Metropolitan University’s new School of Digital Arts (SODA). It acts as a giant canvas to illuminate digital content produced by students, thanks to an LED rainscreen façade on its northern face. The five-storey, 5,200m2 SODA building is adjacent to the Manchester School of Art and will provide space for a digital innovation and User Experience (UX) lab, film studios, green screens, edit suites, sound, music and production studios; alongside a screening room and gallery space. Like all rainscreen façade projects, the SODA building needed insulation to meet the required thermal, fire safety and acoustic performance, but the LED façade added complexity to the specification. The chosen rainscreen panels were perforated with small holes to allow the lights to shine through – but this also meant the insulation could be seen from certain angles, so the insulation needed to look aesthetically pleasing too. During the design process, architects Feilden Clegg Bradley Studios had specified Knauf Insulation’s Rocksilk® RainScreen Slab for the project. It is non-combustible with a Euroclass A1 reaction to fire classification, so complies with building regulations that ban combustible insulation on certain buildings over 18m tall in England and Wales.  Rocksilk® RainScreen Slab also has a thermal conductivity of 0.034 W/mK so could meet the U-value of 0.19 Wm2K. And thanks to its sound absorption characteristics, critical for low mass rainscreen structures, it will help create a quieter space for the students. The principal contractor Kier Construction had tasked specialist façade contractors Maple Sunscreening with determining the required thickness and aesthetics. So they contacted Knauf Insulation to discuss the best solution.  Knauf Insulation’s Technical Support Team undertook 3D U-value calculations and confirmed that a 150mm slab should be used for the project.  What’s more, Rocksilk® RainScreen Slab is manufactured with ECOSE® Technology, Knauf Insulation's unique bio-based binder that contains no added formaldehyde or phenol. This gives Knauf Insulation’s mineral wool its unique brown colour, so the insulation won’t stand out behind the perforated rainscreen panels. It also makes it soft to touch, easy to handle and generates low levels of dust and VOCs. As a result, products made with ECOSE® Technology have been awarded the Eurofins Gold Certificate for Indoor Air Comfort. Rocksilk® RainScreen Slab is designed to be easy to install correctly. Slabs are robust which makes them easy to manoeuvre into place. Once in position, they butt tightly together and adapt to any imperfections in the substrate. This prevents unintended air gaps that can compromise thermal, fire safety or acoustic performance. Using Rocksilk® RainScreen Slab was the optimal solution for the SODA building providing both the high thermal, fire safety and acoustic performance demanded of modern buildings. And thanks to its unique brown colour, the mineral wool insulation won’t be a distraction, instead acting as the perfect backdrop for the dazzling LED light displays created by the students. 

The Profiline F30/F30 Plus/F60 is a fire resistant 3-part folding wooden ladder. It’s a ready to fit unit with a trapdoor and hatch box with an all-round rubber seal. The F30 is fire resistant tested from the underside, the F30 Plus from above and below and the F60 from below. It is simple to use and when folded away sits on top of the trapdoor. Supplied complete with a handrail, rubber feet and white cover strips to fix onto the hatch box edges. It has a turn latch locking mechanism operated by a wooden pole.

One of Singapore’s most recognizable landmarks, the Marina Bay Sands Hotel & Casino was built in 2010 with over 2,200 luxurious hotel rooms, a casino, theatre, museum and shopping mall. Interfloor was proud to supply over 34,000sqm of our New Supreme Sponge Rubber Underlay with 57,000sqm of Tredaire Softwalk, installed into the 2,500+ guest rooms and 60,000 sqm of our Durafit 500 Crumb Rubber Underlay and 32,000sqm of Tredaire Flame Retardant 7 installed into the Casino & public areas. Durafit 500 was the perfect solution for the Casino and Public areas as Crumb rubber is the most durable underlay availableoffering 90% recovery from compression as well as containing 65% recycled materials. Tredaire New Supreme was chosen for its versatility, offering luxurious comfort under foot and resilience to compression which can cause indentation in the carpet or even trip hazards. This was used alongside Tredaire Softwalk, one of our premium PU underlays that will provide the luxurious underfoot feeling across areas of the hotel rooms. 

SMARTPLY PATTRESS PLUS, an innovative factory prepared oriented strand board (OSB), has greatly reduced the time spent on the latest big build project for contractor SD Plastering.

For the revolving doors’, INTRAform Entrance Matting with rubber inserts was selected. Rubber inserts are highly effective at wiping away large dirt particles and moisture, while the entrance mat fibre inserts in the matting beyond ensure any remaining moisture does not track through to the flooring beyond.For the pass doors, side doors, and main entrance lobby (beyond the revolving doors) INTRAform DM Entrance Matting with INTRAlux linear was specified. This combination of recessed aluminium matting with ribbed fibre inserts is a cost-effective solution that provides excellent secondary moisture absorption whilst also echoing the sculptural design aesthetic of the reception space.

Styccobond F73 PLUS adhesive has been used for a rinkside flooring refurbishment at Slough Ice Arena. The flooring area surrounding the ice rink had already been prepared by removing old loose lay rubber floorcoverings, and the subfloor cleared of contaminants, including old adhesive residues. Once a suitably smooth surface was complete, the installation of rubber floor tiles commenced, using Styccobond F73 PLUS. With high initial grab and resistance to oil, grease, and water, once cured, Styccobond F73 PLUS was the perfect choice for use adjacent to an ice rink, where water deposited by skaters leaving the rink will be common.

The £27 million Art and Design Academy is the first phase of John Moores University campus masterplan. Rick Mather Architects specified 32 Stainless Steel Howe Green access covers, ranging from the 7500 Series to the 1050 Series, to enable easy and safe access to underfloor services in a number of locations. The panels were individually manufactured to match the size of the Charcon Appalachian stone floor slabs and to blend seamlessly with the surroundings. Featuring double seals, the access covers meet the highest standards of hygiene and security as well as being corrosion and maintenance-free.

Penetration and slab edge details using the following FSi products: Flexi-Coat® Coating for slab edge, Stopseal® Batt and PyroPro® HPE Sealant

A busy access corridor linking one wing to another at a major Yorkshire Hospital now benefits from a wall protection system supplied and installed by Yeoman Shield.The heavy footfall, wheeled equipment and bed trolleys continually traversing the path between two busy wings was starting to take its toll on the walls and corners of the corridor in the form of marking, denting and scratching.Keen to maintain the high smart standards as well as lifecycle and sustainability of the property, the hospital choose a protection system from Yeoman Shield to overcome such damage.200mm Protection Rail was fitted “flat-back” to the wall on one side of the access way with FalmouthEx Wall Protection Panels installed below the rail.Rubber stop ends/returns (new to the Yeoman Shield range) were applied to the rail as added defence against heavily laden trolleys and carts that may come into contact.The opposing wall was also offered protection by the same Yeoman Shield 200mm Protection Rail this time installed on 60mm “stand-off” allowing the system to become a supportive rail for those who require it. The rail was again finished with the durable hardwearing rubber accessories.Matching 75 x 75 mm Corner Protection Angles were put on vulnerable corners on both sides of the walkway completing a comprehensive wall protection system that will help to reduce the time and money spent on redecoration and repair over the lifecycle of the building.More information on Yeoman Shield’s cost-effective wall & door protection systems can be found at www.yeomanshield.com or by calling 0113 279 5854.

Waterproofing of the retaining wall for the youth hostel, the lifts pits, the basement slab and walls that would be the shop and the suspended roof slabs that are stepped over three levels across the entire building.

High performance subfloor preparation products and adhesive from F. Ball have been used to create a high quality floor finish at Sky News studios. To provide a firm, smooth base over which the floorcovering could be installed, Stopgap 700 Superflex flexible levelling compound was installed over the plywood subfloor, having first being primed using Stopgap P131 general purpose primer. Once the levelling compound cured, wood-effect LVTs and Norament rubber sheet floorcoverings were installed across the room occupied by cameras and production crew. Styccobond F58 acrylic emulsion adhesive, was used to ensure the rubber sheets would remain firmly in place.

High performing acoustic underlay was selectedfor use below a 20mm engineered wood flooras part of a flooring refurbishment project in aprivate home. The SS400 was loose laid to the subfloor with the 20mmengineered wood flooring floated above. The tongue andgroove joints were bonded with PVA adhesive.Other points to include:• SS400 manufactured using recycled rubber crumb, so extremely environmentally friendly.• Durable - provides long lasting performance and will not deteriorate or collapse over time.• SS400 is a high performing acoustic underlay, ideally suited for use with wood flooring and laminates, providing excellent impact performance in excess of the UK buildingregulations.• Hygienic – naturally antimicrobial, anti-allergy and resistant to decay with low VOCs.Benefits of Soundsure 400• Exceeds the performance standards required in the UK Building Regulations for sound insulation• Suitable for use with underfloor heating systems• Manufactured using recycled materials and fully recyclable• Recycled rubber crumb ensures long-lasting acoustic performance• Cushioned underlay to provide underfoot comfort• Rubber crumb provides superb stability, performance and durability• Will not deteriorate or collapse over time.• Reduces subfloor preparation times as screed or smoothing compounds are not required• Green Label Plus accredited

Howe Green access covers were selected for the Royal Shakespeare Company’s studio theatre renovation project ‘The Other Place’, in Stratford-Upon-Avon. The covers were required to provide routine and emergency access to underfloor ducting services throughout the building. Howe Green supplied a number of 7500 Series Medium Duty Floor Access Covers. The access covers are ideal for areas that require heavy loading as they are highly durable. Main contractor, BAM Construction, fitted the panels on a suspended concrete slab. Once installed, they were infilled with K-screed followed by a resin finish.

One Tower Bridge is the home for a new 900-seat theatre built for the London Theatre Company on the South side of Tower Bridge called the Bridge Theatre. The theatre is one of the largest to be built in London in the past 100 years.To protect the residential accommodation that wraps around the theatre the acoustic consultant specified that the theatre be built on a 200 mm concrete floating slab supported on springs (Stravifloor Deck). The structural engineers specified that the floating slab must spread the loadings of the theatre structure as much as possible to the supporting structure beneath.CDM Stravitec’s in-house structural engineers used finite element analysis to optimise the load spread of the floating slab whilst retaining the acoustic requirements. The optimised design incorporated 4,300 springs with higher concentrations of springs where the imposed loads were greatest.Reinforcement density was also increased in the higher loaded areas to optimise the load spread characteristics of the slab. The floating slab was installed within a very tight timeframe of 3 weeks in order to comply with the project build programme.

Landmark is a 180,000 sq ft prime office development located in Manchester’s premier business district. Partially built off-site, it has been designed to achieve the highest sustainability standards – a BREEAM rating of ‘excellent’ and an Energy Performance Certificate rating of A so the thermal performance of its insulation was hugely important.Building regulations in England and Wales ban the use of combustible materials on all buildings over 18m. With 14 floors and a roof height of 27m, the architect, Squire and Partners, specified non-combustible insulation with Euroclass A1 reaction to fire classification.With this in mind, external wall sub-contractor FK Group consulted the Knauf Insulation Technical Support Team for advice about which insulation to use. The team conducted 3D U-value calculations and determined that Rocksilk® RainScreen Slab in thicknesses of 50mm, 100mm and 150mm would achieve the desired U-value.Rocksilk® RainScreen SlabRocksilk® RainScreen Slab is manufactured from Rock Mineral Wool and has a thermal conductivity of 0.034W/mK. It is BBA certified for use over 18m and has the best possible Euroclass A1 reaction to fire classification, meaning it met the required specification for fire safety.FK Group also sought advice about what to do if the Rocksilk® RainScreen Slab was exposed to rainwater during installation. There is a common misconception that the thermal performance of Mineral Wool will be permanently compromised if it gets wet, but this simply isn’t the case. Rocksilk® RainScreen Slab has been developed for external applications – its fibre matrix promotes water run-off, and it contains moisture-repellent additives in the binder. This ensures it can withstand higher levels of exposure to moisture during installation. Knauf Insulation also provided advice on the storage of insulation on site to protect the insulation from prolonged exposure to rainwater prior to use.Offsite constructionLandmark was built using an offsite construction method. Decorative concrete rainscreen panels were manufactured by Techrete in Hull. Rocksilk® RainScreen Slab was fitted offsite before the entire panel was transported to Manchester and craned into position on the concrete frame.The Knauf Insulation Specification Team provided further support by carrying out visits to both the Techrete manufacturing facility and the construction site to check the insulation was being installed correctly.SustainabilityAs well as its thermal and fire performance, Rocksilk® RainScreen Slab offers considerable sustainability credentials. It is manufactured with ECOSE® Technology, Knauf Insulation's unique bio-based binder that contains no added formaldehyde or phenol. ECOSE® Technology is made from natural raw materials that are rapidly renewable and is 70% less energy-intensive to manufacture than traditional binder, so it is more environmentally-friendly.Products made with ECOSE® Technology are soft to touch and easy to handle. They generate low levels of dust and VOCs and have been awarded the Eurofins Gold Certificate for Indoor Air Comfort. This is beneficial when insulation is being installed offsite in an enclosed industrial environment.Enhancing the St Peter’s Square heritageMurray Levinson partner at Squire and Partners said “Landmark is an important project for Squire & Partners, representing our first completed new build project in Manchester. When we were approached to design Landmark, we recognised an opportunity to extend the cluster of prime office buildings of the adjacent St Peter’s Square southwards. Our design concept aligned itself with the new developments, whilst creating a building which enhanced its specific site heritage and context.“A priority for both ourselves and the client was to create a building with exceptional sustainability and wellbeing credentials, and we are proud to have achieved BREEAM Excellent and EPC A ratings,” added Levinson.Thanks to its thermal performance, fire safety and environmental credentials, Rocksilk® RainScreen Slab will contribute to Landmark achieving the world's foremost environmental assessment method and rating system for buildings. All of which means this will truly be a landmark building both visually and in terms of sustainability.For further information about how our insulation can contribute to BREEAM, see below.https://www.knaufinsulation.co.uk/all-downloads?search=BREEAM

The combination of a lightweight steel and concrete composite ComFlor® 100 slab and a glulam timber beam structure has helped deliver a truly sustainable three-storey office building. The internal climate in the building is supported with a ComFlor® Active system in the roof slab.

In this project, Hush Acoustics were tasked with a project in Douglas, the capital of the Isle of Man, to provide a solution for a beautiful mid terraced property recently converted into 4x spacious apartments over four floors.With the apartments located very close to a road, the issues became apparent after spending some time inside, with road traffic noise as well as public background noise clearly heard.Key to resolving the issues was to ensure appropriate acoustic measures were carried out when converting this existing property into apartments, and that the party walls and/or ceilings met the required standards for conversion under the Building Regulations, Approved Document E.Working with Andrew Bentley, the architect and Kevin Cretney of Kinrade Construction, a solution incorporating the following was provided:HD1044 ACOUSTIC BASEMENT SYSTEMThis system has been created with residential properties in mind and is made up of a combination of materials that offer excellent sound reduction within the specified area.The basement system is made up of Hush Slab 100 which is tightly packed within the joists, Hush Deep Resilient Bars, which are fixed horizontally to the underneath of the joists and Hush Multi Panel which is fixed to the underside of the bars. 15mm of Fireline Plasterboard is then used to over board the Multi Panel.HD1041 ACOUSTIC WALL LINING SYSTEMThis system has been thoroughly tested to exceed Building Regulations and our competitor’s wall lining products. It is made up of Hush Multi Panel, the 15mm Fireline which is then installed over, ensuring joints are staggered. The perimeters are sealed using Hush Isolation Tape, as well as our Acoustic Sealant. These boards are then fixed to the Deep Resilient Bars and Hush Slab 25 is fitted in between. The Bars are then fixed horizontally to the wall.The benefits of this system are its high standards of airborne sound reduction, can reduce both flanking and direct sound transmission and creates a minimum loss of space.HD1038 HUSH ACOUSTIC FLOOR SYSTEM MF28This floor system is a highly rated performer and has again been thoroughly tested within areas that require exceptional acoustic control. Made up of Hush Panel 28 which is laid over the chipboard deck and sealed using Hush Seal 20. The Hush MF Ceiling System is then installed to the underside of the joists, to the back of the plasterboard lining. Hush Slab 100 is then installed tightly within the ceiling void. Two layers of plasterboard is then installed to the underside of the MF system and all perimeters sealed with the Hush Acoustic Sealant.Outstanding resultsTests carried out on completion of the acoustic treatment showed immediate results, which completely exceeded the acoustic requirements for conversion within the Building Regulations and also surpassed New Build standards.Chartered Architect, Andrew Bentley, said, "Thank you for all your help and support. I will be happy to use your products again in future."

At 73m, Thames Quarter is Reading’s second tallest building. It will include 315 built-to-rent apartments, a hub for tech start-ups, a cinema, dining rooms, roof terraces and a residents’ lounge overlooking the Thames.Specialist contractor Precision Façades chose high-performance insulation solutions that would not only contribute to homeowner comfort but would also be kinder to installers. The company specified more than 20,000m2 of Knauf Insulation’s Glass and Rock Mineral Wool insulation for the project.Steve McGowen, Managing Director of Precision Façades explained that Knauf Insulation is the company’s preferred supplier thanks to the high level of support it provides. He said: “Knauf Insulation’s Sales Team are always on hand to help us with our orders, they also have a Technical Team who can provide 3D U-value calculations, and crucially, they are always able to deliver our orders quickly.”The design called for a variety of façade panels manufactured from different materials and finishes, which affected the thermal performance required across the build. To accommodate this, Precision Façades used Knauf Insulation Rocksilk® RainScreen Slab in four different thicknesses (50mm, 100mm, 140mm and 190mm) for the rainscreen façade. It also used 100mm and 150mm OmniFit® Roll 40 within the steel framing system.Both Rocksilk® RainScreen Slab and OmniFit® Roll 40 offer the required levels of thermal performance. They are non-combustible with the best possible Euroclass A1 reaction to fire classification so will not contribute to the development or spread of fire should it occur. This means both products meet the requirements of building regulations in England and Wales banning the use of combustible materials on all buildings over 18m. Rocksilk® RainScreen Slab has also been certified by the British Board of Agrément (BBA) for use in high rise residential applications.Rocksilk® RainScreen Slab and OmniFit® Roll 40 also have excellent sound absorption characteristics ensuring quiet spaces for residents, even while moviegoers enjoy surround sound.In addition to delivering the required thermal performance, both Rocksilk® RainScreen Slab and OmniFit® Roll 40 improve installer’s experience of using Mineral Wool. This is because they are manufactured with ECOSE® Technology, Knauf Insulation's unique bio-based binder that contains no added formaldehyde or phenol.Products made with ECOSE® Technology are soft to touch and easy to handle. They generate low levels of dust and VOCs and have been awarded the Eurofins Gold Certificate for Indoor Air Comfort.As well as being kind to installers, ECOSE® Technology is made from natural raw materials that are rapidly renewable and is 70% less energy-intensive to manufacture than traditional binders.Thanks to Knauf Insulation’s Rocksilk® RainScreen Slab and OmniFit® Roll 40, residents at Thames Quarter will enjoy warm, safe, and comfortable homes, built with insulation that is kinder to installers and the environment.

The contractor was installing a jacuzzi for a client. The jacuzzi’s filter requires regular cleaning which means lifting a slab to gain access to the area. The best solution for the slabs around the jacuzzi was to elevate them without fixings over the very high void. 915-1020mm Megapads were chosen. Megapads were positioned around the perimeter. Slabs were then laid on top, covering the area whilst allowing access to the filter and giving ventilation to the mechanics. With a weight tolerance of 1,560Kg and temperature resistant to Minus 40°C, Megapads were the perfect solution.

Forum "Gold und Silber" with its impressively unusual facade incorporating a thermally separated steel structure. The unusual facade with its warm golden colouring and square cut-outs is fastened to a steel substructure that, in turn, is anchored to the reinforced concrete building with Isokorb® T types SK and K. The design of the magnificent envelope made from aluminium slabs with gold-coloured coating is testament to the goldsmithing that has been a traditional craft in Schwäbisch Gmünd for more than six hundred years. The concept envisaged strict separation of the core from the envelope: A multi-angled lightweight structure made of square façade panels coated with a substance that is reminiscent of gold leaf encases the five-floor reinforced concrete skeleton structure measuring 19 x 19 metres. The aluminium skin is set at a distance and features more than 1000 cut-outs of various sizes at interestingly different intervals.Getting a grip on thermal bridgesThe aluminium panels are fastened to a steel frame anchored with Schöck Isokorb® T type SK elements to the load-bearing reinforced concrete skeleton structure. In addition, Isokorb® T type K elements transfer the loads from cantilevered concrete slabs into the concrete structure. Without these load bearing thermal insulation elements, it would not be possible to implement such a facade design nowadays, given the thermal bridges at the joints. Schöck Isokorb® T type SK transfers negative moments and positive shear forces from steel components, such as cantilevered facade substructures, balconies and canopies, to concrete components. Whereas Schöck Isokorb® T type K is designed for cantilever reinforced concrete balconies and concrete slabs. This Schöck Isokorb® T variant also transfers negative moments and positive shear forces.Modern precious metal designAccordingly the Schöck Isokorb® T plays a key role in enabling implementation of the unusual facade design, which turns the building into a striking statement of modern architecture. A total of 767 aluminium panels were used. Their unmistakable, warm golden colouring comes from Duraflon coating, which is enormously resistant to bleaching and colour changes. Depending on the angle of the sun and the position of the observer, the Swabian nugget on the banks of the River Rems shimmers in different shades of metallic gold, while at the same time proving "all that glitters is not gold". Nevertheless, the Forum Gold und Silber still knows how to impress, long after the State Garden Show has finished.

FlexEJ partners with its sister-company Safetech to design and fabricate specialist large diameter rubber expansion joints.Typically, particularly in the Gulf States, these are used in water treatment, distribution and desalination plants – and it’s these processes that took contingents from our sales and management teams to the UAE recently to see our product installed and operating.Desalination and water distribution in the UAE and surrounding countries are vital, integral components helping to supporting these oil-rich economies, thriving as they do in a desert region.The teams flew into Dubai to meet with our local representatives Parvez Mohiuddin and Mansoor Pullat and find out a little more about how the potable water supply operates in this thirsty city. Plants all over this region are in a continual process of refurbishment; the team were able to see how rubber expansion joints of various sizes had been replaced with high quality Safetech joints during a recent plant upgrade.We have an ongoing and growing commitment to the Gulf region and various projects underway there. Building relationships and developing understanding in the field are very much how we like to do business in both Safetech and FlexEJ so this was an ideal opportunity to share information and make plans.If you are interested in finding out more about FlexEJ’s large and custom-engineered rubber expansion joints, please contact our Technical Sales Team on +44 (0) 1384 881188 or send an email to sales@flexej.co.uk.

There are a lot of different official documents about the rules and regulation around fire safety and smoke ventilation, which, in turn, influence the way you should choose and install your AOVs. Building regulations are minimum standards that apply to almost all new residential and commercial buildings, and also alterations to the existing ones. If you are planning to use an Automatic Opening Smoke Vent (AOV) System in your project, you will have to comply with the regulations mentioned.

An artist has used MEDITE® TRICOYA® EXTREME (MTX), a weather resistant MDF, to ensure her six original paintings could continue to be enjoyed for up to 50 years at Raigmore Children’s Hospital Garden in Aberdeen.

ChallengeTargeted with achieving a minimum BREEAM rating of Excellent and with only a short window of time to complete the project, Associated Architects, who designed the building, needed insulation products that would meet strict thermal and environmental requirements – as well as a manufacturer that could offer quick turnaround times and a high level of technical support.SolutionWith the help of Knauf Insulation specification manager, Marc Lawson, a through wall solution using 5,000m² of Knauf Insulation’s 100mm Rocksilk® RainScreen Slab – a rock mineral wool slab containing a water repellent additive, specifically designed for rainscreen cladding systems was used. It is quick and easy to install and is simple to cut and fit around brackets. The slabs knit together with no need to tape the joints – ensuring maximum acoustic and thermal performance, with no air gaps. Knauf Insulation’s Rocksilk® RainScreen Slab is also non-combustible and has the highest Euroclass A1 reaction to fire classification, as well as excellent sound absorption performance.To further enhance the thermal properties of the element, 10,500m² of Knauf Insulation’s Rocksilk® Flexible Slab 100mm, was installed in two layers within the SFS system. Designed to friction fit between metal studs, rafters and joists, Rocksilk® Flexible Slab is a multi-purpose rock mineral wool insulation slab, which provides excellent thermal and acoustic performance.Chris Kinman, Senior Design Manager at Willmott Dixon commented; “Knauf Insulation’s products are easy to handle and cut which makes them very easy to use on site. The first phase of the project has gone well, and the architect has adopted a similar approach to Phase 2 - which is testament to the excellent performance so far. Overall, we have been very impressed by the help and support we have received from Knauf Insulation on the project, and we have since recommended them to other colleagues."Rocksilk® RainScreen Slab and Rocksilk® Flexible Slab rock mineral wool products are made with ECOSE® Technology, a formaldehyde-free binder derived from rapidly renewable materials, instead of traditional petro-based chemicals used in other insulation. Additionally, ECOSE® Technology is up to 70% less energy intensive than traditional binders.

Homeowner and self-builder Marianne was able to draw on the right help, expertise, and best products – including ROCKWOOL insulation – to realise her dream.ROCKWOOL Timber Frame Slab used for this project is a durable non-combustible stone wool slab that provides thermal, non-combustible insulation for walls and roofs. 

We delivered a bespoke washroom design, with a stylish monochrome colour scheme for a co-working office space in the City. The bespoke Corian slab-style vanity tops with square counter top basins, supported on custom-made metal leg frame forms a key part of the contemporary design. The multi-functional mirror units above the vanities also conceal hand dryers and soap units. The same dark grey HPL laminate was used to face our full height Alto toilet cubicle doors, our Concerto integrated duct panels and modesty screens. We also installed our Forza Lockers to each floor for staff.

ASP pedestals were chosen by the waterproofing contractor to suspend paving slabs on residential balconies above an inverted waterproofing system on a luxury development. Decks were laid to falls in many different directions creating different heights and angles. Paving needed to be flat across the falling deck and slabs needed to ballast the insulation. Telescopic stems easily adjust the height whilst the slab is in place, making installation fast and easy. Positioning lugs create uniform paving lines automatically. Heavy load tolerances and durability over time and large temperature ranges, up to Minus 40° C, gives Wallbarn ASPs the edge competitors.

Capstone Farm Country Park covers 114 hectares of former farmland set on the North Downs. There is a variety of habitats within the park, including ancient woodlands, old orchards, a freshwater lake, meadows and hedgerows.DCM worked on the project with HAGS, installing Rubber Mulch to the playground. Natural colours were chosen for the playground, blending in with the surrounding scenery and play equipment. Leaf graphics were created using both Rubber Mulch and Wetpour, bringing life and depth to the park.The Head of Regeneration at Medway Council commented:“Capstone Farm Country Park is one of Medway’s seven Green Flag parks. Thousands of people visit the park each year and we are delighted to have installed new play equipment and surfacing graphics for children to enjoy. I would like to thank our contractors for all their hard work.”

Project DescriptionThe Forbury Place development began in 2014 as the largest speculative office development in the UK outside of London, and is now considered to be Reading’s newest urban business district. The estate offers 600,000sqft of prime office space across 3 office buildings in the heart of Reading’s city centre. No1 Forbury Place is home to global company SSE, and has deservedly been recognised for architectural excellence thanks to its distinctive exterior façade.Specific Project ChallengesProject specific design and application of a floor to floor spanning rainscreen support system.Bespoke designed and fabricated 3D peel effect aluminium panels.Continuity of façade finish, from rainscreen panels across to brise-soleil and curtain walling systems.Solutions OfferedThe specification and engineering of the S150 VariAL H box mullion allowed floor to floor spanning, fixed at slab levels, to prevent point loading of the rainscreen system back to the SFS.Trial panels were manufactured in-house prior to supply on site to ensure architectural intent was interpreted accurately.Powder coating procurement through a single source applicator for all elements of the façade, to guarantee colour continuity.

Cordek were approached to provide a solution for the ground heave protection requirements of the reinforced concrete slab at the base of Moorgate Shaft. We were called upon to ascertain the appropriate protection needed, taking into consideration the weight of reinforced concrete slab and the heave potential of the soil beneath, along with the space and delivery constraints in place on site.

DCM Surfaces were contracted to install the surfacing at an “inclusive” play project at Westfield Park, Royal Borough of Kensington & Chelsea.DCM installed Rubber Mulch in various colours and depths around the play equipment on site.Different coloured mulch was used to create shapes and patterns within the park.

The Priscilla Bacon Lodge in Norfolk is a new £12.5 million hospice that will provide state-of-the-art palliative care for 24 patients alongside day care facilities, a wellness centre, gym and community hub for those being cared for at home. It will also be used for education and research into palliative and end-of-life care. The facility, designed by LSI Architects and delivered by Morgan Sindall Construction, features both traditional masonry cavity walls, and a masonry rainscreen façade.  Meeting the brief At just two stories high, the building doesn’t fall under building regulations that ban combustible materials in the wall build-up. But even so, combustibility was a key factor when it came to specifying the insulation. Jordan Armstrong, Associate at LSI Architects explained: “As a practice we always try to minimise fire risk, especially for a project like The Priscilla Bacon Lodge, which will house extremely vulnerable people. So, it was essential that the materials we used were non-combustible, which meant mineral wool insulation was the only solution. “We regularly use Knauf Insulation products, so we specified DriTherm® Cavity Slab 32 for the cavity walls because it’s a high-performing glass mineral wool insulation that we expected could meet our required 0.16 W/m2K U-value. We were also keen to specify their Rocksilk® RainScreen Slab for partially filled cavity walls because then we would have one manufacturer for the whole build, and we think the products will work well together.” DriTherm® Cavity Slab 32 is full-fill insulation solution with a thermal conductivity of 0.032W/mK. While Rocksilk® RainScreen Slab for partially filled cavity walls is a rock mineral wool product with a thermal conductivity of 0.034W/mK. Both products are BBA certified for the application. In addition to non-combustibility and thermal performance, both products also offer sound reduction characteristics. Ease of installation Both DriTherm® Cavity Slab 32 and Rocksilk® RainScreen Slab contain a water repellent additive that preserves the integrity of the slabs while they are exposed during construction.  The products are also designed to be easy to install correctly. They are sized to suit standard centres for installation between wall ties or brick restraint systems. Slabs are robust so they can be manoeuvred into place while maintaining the flexibility required to adapt to minor imperfections in the substrate to prevent gaps that reduce thermal, fire and acoustic performance.  Lastly, they are both manufactured using ECOSE® Technology, Knauf Insulation’s unique bio-based binder, which contains no added formaldehyde or phenol. It is made from natural raw materials that are rapidly renewable, and is 70% less energy-intensive to manufacture than traditional binders, so it is more environmentally friendly. The product is soft to touch, easy to handle, and generates low levels of dust and VOCs. So, when it came to specifying the insulation for the Priscilla Bacon Lodge, Knauf Insulation’s DriTherm® Cavity Slab 32 and Rocksilk® RainScreen Slab for partially filled cavity walls ticked all the boxes. 

Because of its position on the upper level of a busy shopping plaza in the heart of London, this gym required a robust flooring solution for the weightlifting area.The selected solution needed to help the gym co‐exist comfortably within the surrounding retail environment.To fulfil this requirement, TVSsupplied SPORTEC Style impact attenuating rubber floor tiles, made from a mixture of black recycled rubber bound together using a polyurethane resin with a coloured EPDM granule added to the wear layer.This product was chosen because the highly resilient material offers substantial protection to the substrate and is particularly effective in busy weight training areas where dumbbells are dropped frequently.The interlocking tiles are simple to install and require little tono maintenance.The resulting floor covering offers good grip underfoot and the bright orange fleck also complements the company’s striking corporate colour scheme.This area of the gym is used for activities such as deadlifting, squatting and bench work using dumbbells.

CHALLENGEWestfield, the world’s largest listed retail property company, is set to change the face of retail in the United Kingdom with the opening of its new flagship development – “Westfield London” – at White City, London.Beneath a spectacular, undulating glass roof, the £1.6 billion Westfield London destination combines over 150,000m2 of retail, restaurants, cafes, bars and leisure facilities to create the ultimate shopping and leisure destination.Westfield London will act as a catalyst for the redevelopment and regeneration of the wider White City area with a further £1billion investment expected in the immediate vicinity over the next 10 years.SOLUTIONKnauf Insulation supplied Rocksilk® RainScreen Slab as part of the rainscreen cladding system to the external stone clad façades of the development and internal stone clad stairwell and elevator areas. The specification of Rocksilk® RainScreen Slab provided both performance and installation benefits to both client and specialist installing contractor.Rock Mineral Wool has a Euroclass A1 reaction to fire classification to BS EN ISO 13501- 1, the highest classification available. With rainscreen cladding incorporated into building design fire performance is particularly important and, as such, a non-combustible component such as Rock Mineral Wool provides the ideal prevention against the spread of fire. The non-combustible nature of rock mineral wool ensures that it will not burn, will not give off toxic smoke and will not suddenly ignite in a fire due to ‘flashover’.Another key specification element related to the speed and ease of installation. The required thermal performance of the building was dependent on the correct installation of the specified insulation product. Rocksilk® RainScreen Slabs are easy to install down to their superior workability ensuring installation stayed within the tight time constraints. Rocksilk® RainScreen Slab is treated with a water repellent additive to ensure the building structure is protected against rain penetration and it can also be installed with either face adjacent to the sub structure.Rocksilk® RainScreen Slab provides an additional benefit for the installing contractor as it is designed to adapt to minor imperfections in the building’s substructure. The rock mineral wool product ‘knits’ together, ensuring intimate contact between slabs ensuring all joints are closed and thermal efficiency is maximised.Rocksilk® RainScreen Slab has excellent acoustic properties, which contributed towards the acoustic performance of the structure in order to comply with both sound insulation and sound absorption requirements.What’s more, individual packs of Rocksilk® RainScreen Slabs are compression packed together in Knauf Insulation’s innovative packaging method, Supakube. The advanced compression technology and strong packaging materials ensure the product is easy to transport and store, reducing environmental impact and causing minimal disruption on site and the surrounding area.

Gulson Road is a new state of the art student accommodation block in the heart of Coventry’s university district. With 462 rooms, shared study areas, a common room, gym and staff management suite all set over eight storeys, fire safety was of the utmost importance.With this in mind, the architect, Stride Treglown, specified that Rock Mineral Wool should be used to insulate the rainscreen façade to comply with building regulations, which ban the use of combustible materials on all buildings over 18m tall.Knauf Insulation’s Technical Support Team undertook 3D U-value calculations on behalf of main contractors Robertson Construction and recommended 150mm Rocksilk® RainScreen Slab to achieve a U-value of 0.18W/m2K.Rocksilk® RainScreen Slab has a thermal conductivity of just 0.034W/mK. It is non-combustible with the best possible Euroclass A1 Reaction to Fire Classification rating, so will not contribute to the development or spread of fire should it occur. It is BBA certified for use in high rise buildings and the broadest range of build-ups of any rainscreen solution on the market.As well as exceptional thermal performance and fire safety, Rocksilk® RainScreen Slab provides high levels of sound absorption.Rocksilk® RainScreen Slab is easy to install correctly. The slabs interlock and adapt to minor imperfections in the substrate eliminating air leakage, which can reduce thermal and acoustic performance. It is also robust and durable with a water repellent additive to preserve its integrity while exposed during construction.Rocksilk® RainScreen Slab is manufactured with ECOSE® Technology, Knauf Insulation’s unique bio-based binder that contains no added formaldehyde or phenol. It is made from natural raw materials that are rapidly renewable, and is 70% less energy-intensive to manufacture than traditional binders, so it is more environmentally-friendly.Products made with ECOSE® Technology generate low levels of dust and VOCs (volatile organic compounds) and have been awarded the Eurofins (Gold) certificate for Indoor Air Comfort.Thanks to the enhanced thermal and acoustic performance from Knauf Insulation’s Rocksilk® RainScreen Slab, students at Gulson Road will enjoy warm, quiet, safe and sustainable flats to study, socialise and sleep in.

Situated in the heart of the City of London, this high-profile installation combines INTRAform DM with a mix of ribbed rubber and INTRAlux Linear inserts, that works perfectly alongside the minimal white aesthetics of the lobby. By using INTRAform DM with a combination of inserts, the entrance matting effectively captures dirt and moisture to prevent its ingress into the sleek interior flooring beyond.