"roofs including beams"

Russell Roof Tiles supplied Taylor Wimpey with 180,000 Bute tiles, a thinner leading edge tile, in Burnt Orange for its Shopwykes Lakes development in Chichester.

Friesland Campina CHALLENGE An absolute must for refrigerated warehouses or dairy processing facilities is to try to keep the building as cool as possible and to avoid all causes of heat, in order to keep the cooling costs as low as possible. Some decisions can have detrimental effects though. Mechanical fixing of the roofing membrane for example, in case the wrong fastenings are used. Thermal bridging may cause cold – or in this case heat - penetrating through the flat roof fasteners resulting in higher energy bills. And, quite important as well, mechanical fixing will perforate the vapour control layer, which in the case of cool buildings sits uppermost on the insulation. The result being moisture-related damage to the insulation! Furthermore, it has also been proved that the darker the roofing membrane, the less the sunlight will be reflected, the more heat will be absorbed. Again resulting in escalating energy costs. Waterproofing a cool storage warehouse is definitely not easy! In this regard Friesland Campina were looking for a durable and ecological roof solution for their brand new refrigerated distribution centre in Maasdam. SOLUTION RENOLIT came up with the perfect answer: the RENOLIT ALKORBRIGHT cool roof membrane. Here’s why! RENOLIT ALKORBRIGHT is a completely white PVC membrane reflecting the sunlight up to 90%. Absolutely the highest solar reflectance rate ever. Thanks to this membrane, which prevents the interior from warming up, there will be no extra air conditioning expenses. In addition, an extra protective coating makes sure less dirt sticks to the roofing membrane. This layer will in turn help to maintain a durable reflection. 

Russell Roof Tiles supplied Taylor Wimpey with 250,000 sustainable Bute tiles in Cottage Red, Slate Grey and Terracotta, for its Hamford Park development in Walton-on-the-Naze.

A DOFF steam cleaner was used to thoroughly clean the moss and lichen from this asbestos roof in Bridgwater. The metal fixings were treated with Liquasil's rust tolerant primer and then sealed, along with cracked sheets, using Non-Sag Sealer, before the whole roof was coated using Asbestoseal 20. The end result was a leak-free asbestos roof that will last for many more years. Asbestoseal is the only BBA Approved coating system for asbestos roofs.

Easton Square, an exclusive development of four bespoke, luxury 6-bedroom houses, features CUPA 12 R Excellence roofing slates. The product was selected for its superior qualities including its adaptability, longevity and polished finish. The exclusive Langton Homes development is set in large private grounds in Great Easton. Each property features over 5,500 square feet of accommodation and has been tailored towards the individual needs of each occupier. CUPA 12 slate has been used across all four Easton Square dwellings including the properties’ associated outbuildings and garages.

Topseal PU was specified over numerous roofs on this hospital covering 1000's of metres. Topseal PU was chosen due to its BBA certification, high performance, 25 year guarantee, low odour together with the failed asphalt roofs and amount of plant on the roof it was the perfect product.

Flat roof waterproofing in the UK

No timber was allowed as part of the new refurb to conform to FM Global (Airbus Insurers) regarding system fire rating. IKO recommended an overlay on the existing deck, which complied with all the latest British Standards and Regulations. IKO Mach One System was chosen as it provided a flame-free System. Where detailing was difficult IKO Polimar EC/UV System was used. The roof refurbishment also included the installation of smoke vents, associated smoke control panels and accessories.

Russell Roof Tiles supplied Keepmoat Homes with Highland, Grampian and Lothian tiles in Slate Grey, Anthracite, Cottage Red and Peat Brown, for its multi award-winning development, Spirit Quarters.

The Protec System was used to waterproof the domed green roof areas of this striking, sustainable house development which was featured on Chanel 4’s Grand Designs. With an ambitious vision and a tight budget, Robert and Milla Gaukroger set about transforming a dated 1980’s house overlooking Lake Windermere into a state-of-the-art, eco-conscious home. Since the house lay in beautiful hillside surroundings, in order to blend into this setting, the domed roofs of the house were to be covered with a wildflower meadow mix to provide a green roof construction.The SolutionThe Protec System was chosen as a waterproofing membrane for the roofs as it is ideally suited for green roof applications. Lightweight, flexible and highly durable, the system can easily accommodate structural expansion movements and is tough enough to resist root penetration. The Protec system was applied to over 350m2 of domed roof to provide a long-lasting waterproofing membrane.The key reasons why Eastleigh chose Protec are the same reasons that has seen it become one of the fastest growing cold-applied liquid roofing systems in both the new build and refurbishment markets. Combined with the timber cladding to the verticals of the building, the finished aesthetics of the development blended seamlessly with the surrounding areas.A warm roof build-up that can be made waterproof at multiple stages:For larger projects the Protec system can be made temporarily waterproof at two stages prior to the application of the full waterproofing system. The first stage is upon installation of the sealed, aluminium-faced vapour barrier.The second phase follows the reinforcing of the foil-faced insulation board joints with Protec resin and taping mat. This enables a much more controlled approach to the installation with a greatly reduced chance of rain causing disruption and damage during the works.Highly flexible membrane:Regardless of the size of the roof, Protec forms a homegenous membrane, without a single joint or seam and without the need for any expansion joints.RapidCure technology for quick installation:The application of Protec as a liquid, through to the curing process where a solid, tough membrane that can be walked over, takes only 30 – 60 minutes. This enables large sections of the roof to be fully completed in a short space of time.Installing the Roofing SystemsThe Protec System provided waterproofing to all flat roof areas as well as the extensive parapet wall sections. The roof areas were made up of two designs: the Protec Warm Roof System (approx 7,500m2) and Protec applied to concrete as part of an inverted roof design (approx 1,000m2).The roof installation was carried out with a planned, phased approach that was synchronised to the wider construction schedule. For the warm roof areas, the first stage was to fill the troughs of the structural metal roof deck with acoustic insulation infills that will dampen external noise within the leisure centre. Next, the crowns of the deck were primed ready to receive the self-adhesive vapour barrier.The use of a high-performance aluminium vapour barrier not only eliminates the risk of condensation within the roof, but also provides temporary waterproofing protection, which is extremely useful on larger works such as this.The Polyroof RES Insulation boards, which comprised of a two layer system totalling 170mm to achieve a U-Value of 0.14 W/m2K, were bonded using high-performance PU adhesive to the vapour barrier. Following the wind uplift calculations it was determined that mechanical fixings were not required for this application – making for an extremely rapid installation. As you can probably imagine, fixing through 170mm of insulation into the crowns of the metal deck can be a tricky and time-consuming task.A key advantage of using a tongue and groove insulation system is that the finished surface of the roof is smooth and level without any unsightly board steps that can also lead to standing water issues. The insulation board joints were sealed using Protec resin with Polymat Taping Mat 450 which, in addition to providing additional strength to the joints, also creates a temporarily waterproof layer.For the inverted roof sections, Protec was applied directly to the primed concrete/screed surface. The membrane was inspected by Polyroof Technical Services, signed off and then covered with inverted roof components. An interesting fact when using Protec in inverted roof situations is its incredible durability performance – as tested by the BBA, Protec “can provide an effective barrier to the transmission of liquid water and water vapour for the design life of the roof in which it is incorporated”.Monitoring and CompletionThroughout the duration of the contract, Polyroof Technical Services carried out regular site visits that were reported back to Interserve as part of Polyroof’s free-of-charge contract monitoring service. This enabled the client to keep up-to-date with the progress of the roof installation in detail and also provided peace of mind that the original specification was being closely followed and implemented.Polyroof worked closely with the Roofline Group during the installation, enabling the challenges were identified and solved in an efficient and coordinated manner – saving the client time and money.

Specified because of it's unique BBA Approval and Latent Defects Insurance Guarantee, Asbestoseal was applied to this asbestos cement roof in Warwickshire. The roof was first steam cleaned using 150°c steam, removing all moss and lichen. Metal fixings were treated with Liquasil's corrosion primer and then sealed using Non-Sag Sealer. The entire roof surface was then coated with Asbestoseal 20 to provide long term protection and add considerably to the life of the roof. The metal gutters were lined with Liquasil's seamless silicone gutter lining system

A stunning new ‘brown roof’ is the crowning glory for a private dwelling overlooking the River Tweed. The project has been designed to last 100 years and takes into account the requirements of future generations of the family. For the main flat roof area, Spectraplan TPE was chosen for it's green credentials and a brown roof system was laid on top .

Waterproofing of flat roofs in industrial areas in the UK

At Polyroof, we take pride in providing innovative liquid roofing solutions that meet the unique needs of our clients. From project conception to completion, our expertise lies in creating high-performance roofing systems that offer both durability and aesthetic appeal.This case study highlights our collaboration with Woodholm, a picturesque property located in Southerness, constrained by the Dumfries & Galloway Council Planning’s “room in the roof” design.The SolutionWoodholm’s owners were determined to create a home that would evolve organically while adhering to the council’s planning regulations. To achieve their vision, they enlisted the services of David Lamb Architectural Services to submit a Planning Application on their behalf, seeking approval for a modification from an existing apex roof design to a curved roof. After going through the rigorous process, the application successfully obtained full Planning Committee approval on 14 February 2017.To realise their desired construction, Woodholm’s owners had a preference for using wood and oak, aiming to incorporate these elements into the design. To accomplish this, they collaborated with Carpenter Oak Woodland, a renowned timber construction company known for their expertise in oak framed structures. The company skillfully designed an oak framed structure that perfectly met the owners’ requirements. By mid-November 2017, Woodholm had a stunning and aesthetically pleasing frame in place.However, finding an ideal roofing solution proved to be a challenging task for Woodholm. Initially considering a zinc roof, they encountered obstacles due to the prohibitive costs and the challenges posed by their maritime environment, as Woodholm is located directly on the shores of the Solway Firth. It was at this point that David Lamb’s initial positive impression of a roofing product caught their attention. Woodholm’s owners approached Polyroof’s simulated metal finishes with their needs and were introduced to the Polyroof technical team. The team guided them through the necessary technical specifications to meet the Scottish Building Warrant for a Warm Roof, ensuring compliance with the required standards.Fortuitously, Woodholm’s owners discovered that Polyroof would be exhibiting at the “Homebuilding & Renovating Show” from 21-22 October 2017. At the event, they had the opportunity to meet the Polyroof team as well as Contractor, Kenny Scott of LK Roofing, Lochmaben. The Woodholm team was highly impressed and reassured by the collective experience, knowledge, and technical expertise demonstrated by Polyroof and LK Roofing. Equally important, they appreciated their ability to attentively listen to and understand their concerns.Following the show, a site meeting was promptly arranged with LK Roofing, allowing all parties to discuss the project in detail. As a result, a comprehensive and competitive quotation was provided, falling comfortably within Woodholm’s budgetary requirements.By early December 2017, Woodholm’s joiner had installed the sub-decking, which served as the foundation for the roofing system. LK Roofing then expertly applied the Alutrix membrane, a high-quality waterproofing layer, providing Woodholm with a watertight working cover.Thanks to our collaborative efforts with Woodholm, the project achieved a seamless integration of their desired curved roof design, wood and oak elements, and our advanced liquid roofing system. Woodholm’s owners were delighted with the final result—a beautiful, organically evolving home that not only met their needs but also exceeded their expectations.At Polyroof, we are dedicated to providing roofing solutions that offer both outstanding performance and stunning aesthetics. The Woodholm case study is a testament to our commitment to delivering innovative products and excellent customer service, tailored to meet the unique requirements of each project.

IKOpro Acrylic Roof Coat has been used to provide a quick (taking only 4 days to complete) and seamless waterproof solution to a leaking roof at Bellman’s Auctioneers & Valuers in West Sussex. Contracts Manager for M Holmes Construction (contractor) admits that it was much less labour intensive than traditional roof refurbishments. He said, “The beauty of this system is that you don’t have to re deck the roof, unlike some alternative liquid systems. So this means you save one day of labour, typically four men on a job this size, plus material costs.”

Russell Roof Tiles supplied social new build contractor Robert Woodhead Ltd with Grampian tiles in Slate Grey for a ground-breaking project by Leicester City Council to build hundreds of affordable homes for families across the city.

One of the roofs within the scheme, Hodge Clough School in Oldham, had fallen into a dilapidated state of disrepair and was in great need of replacement. Council building surveyors came up with the appropriate specification and project managed the scheme to completion. The majority of the much-needed work took place at the school over the summer holidays in order to minimise disruption to the teaching programme, a major consideration for roofing works at schools, colleges and universities.

CUPA 9 slates have been specified as part of a modern luxury housing development in Yorkshire. The company’s natural Spanish slates were chosen on account of their aesthetic value, long-term durability and competitive pricing.  Set amongst the foothills of the Yorkshire Wolds and with panoramic views of the Humber Estuary, ‘The View’ in Swanland is a luxury 14 house development, which has been led by main developer, Church Gate Homes. The high-end collection of properties has been delivered using premium building solutions, including CUPA PIZARRAS H9, with each property featuring around 10,000 individual slates. Excelling in terms of aesthetics and long-lasting performance, natural roofing slates are capable of enduring extreme temperatures, are fire-resistant and unaffected by UV light. Incredibly durable, solutions manufactured from slate can offer a lifecycle of over 100 years. Additionally, the natural make up of the material ensures that it is also the most sustainable roofing option on the market. Specifically, CUPA 9 is a grey slate with a very smooth surface and is taken from one of CUPA PIZARRAS’ own quarries in Riofrío de Aliste in Northern Spain. With its traditional beauty, the natural slate is ideal for use across heritage projects. However, the stylish aesthetic of the material also lends itself equally well to modern developments, such as ‘The View’ where it can be used to create sleek roof designs. Speaking on the project, Calum Cowham, Marketing Manager at Burton Roofing Merchants Ltd commented: “The project team needed a roofing solution that both looked and performed perfectly. With the CUPA 9 slates that’s exactly what they got. What’s more, the company’s natural slate product range is available at a highly competitive price point, which owes a lot to CUPA PIZARRAS’ efficient and effective production methods.” Martin Sutton, Operations Manager at Church Gate Homes commented: “When working on high-value properties, it is important to offer customers products, which combine durability and aesthetic value. This is exactly what CUPA PIZARRAS slates allowed us to do at ‘The View’. The company’s natural products perfectly suited the prestigious nature of the site.” As well as offering quality slate solutions, the CUPA PIZARRAS specialists were also on hand to assist the installation team at Church Gate Homes with specific advice on how to fit the slates in line with all relevant standards and requirements. Similarly, the installation team benefitted from the onsite support of leading roofing merchant, Burton Roofing Merchants Ltd. Burton Roofing’s team helped to ensure products were safely delivered to site when required and provided further technical assistance where necessary. “The roofing installation at ‘The View’ was very straightforward and the finished results look great,” commented Martin. “The CUPA PIZARRAS slates have provided a clean and tidy appearance, which fits well across all of the properties. What’s more, we were able to carry out the installation with very little waste, which further bolstered the product’s cost-effective and environmental credentials.” To this end, natural slate solutions also have the added benefit of requiring no chemical or heat treatments that need gas during their production. To ensure even greater environmental performance, CUPA PIZARRAS also endeavours to recycle all of its processing water via a closed circuit, and works to restore exhausted quarries by hydroseeding native plants and ensuring the natural recovery of the local flora and fauna. CUPA PIZARRAS has also been recognised and certified by the Carbon Trust as a carbon neutral company. This recognition highlights the company’s comprehensive effort in sustainability and makes it the first slate production company to achieve carbon neutrality within its operations. All properties at ‘The View’ were sold prior to the commencement of the development. Work at the site continues to progress with the project team working to complete the bespoke designs of its individual customers.  

Stow House is a boutique bed and breakfast set in the heart of the Yorkshire Dales. They had the Topseal waterproofing roofing system installed and a sedum roof to finish the new extension.

Russell Roof Tiles provided Galloway tiles for a Social Housing project in Bristol.

The innovative £26 million building at Edge Hill University, contains the University’s Library, Careers and Student Services, within its contemporary 8,000 square metre space. The original design included a roof terrace, which increased the outdoor space, with carefully thought out landscaping and additional seating for the Library. The FGP range, by Artform, was selected due to the co-ordinated design, including seating & litter bins. A key feature was the use of anodised aluminium frames, which offers a tough and durable finish, due to it being through coloured and not painted.

David Wilson Homes were looking for a mix of slate and clay roofs for a new site in Andover.

A large new housing development in the East Midlands required a roof tile that would match with the traditions of the local area.

Unlike previous Center Parcs sites, Woburn Forest’s 625 lodges were designed for the first time with traditional pitched roofing.

The client desired a green roof at the back of this beautiful family home. Access was very restricted. The speed and ease of transporting and installing our modular trays meant minimum disruption for the homeowner. Trays were delivered to site on pallets and handballed to the roof. The modules were laid down onto a geotextile fabric. Pebbles were then laid around the perimeter between the trays and any outlets to provide the required firebreak. Vegetation blended quickly creating a seamless green roof and, looking out from the upper floors, a sense of continuity from the house across the garden.

Sika Liquid Plastics has specified and supplied a roof upgrade solution for West Suffolk Hospital to renew the waterproofing membrane on multiple areas of the hospital campus and create a gradual pitch to aid drainage while enhancing the building’s thermal performance. Delivered by specialist contractor, Allard Construction, the phase four programme included seven sections of the building in a 20 week programme. The seven areas that needed work were all under heavy coverage of mechanical plant and pipework, and consequently there were large areas of restricted access, these issues made Sika Liquid Plastics the perfect choice for the project

Pinewood Studio in Cardiff may be the location where Dr Who regularly saves the Universe but there was no intergalactic crisis when the building’s 16,000m2 roof needed to be refurbished recently. Instead, Sika Liquid Plastics’ Sikalastic® 625 cold applied liquid membrane provided the ideal solution to protect the building from Wales’ famously wet climate while enabling a low key project that didn’t disrupt filming on the many Hollywood movies and acclaimed TV shows filmed there, which have included James Bond, Harry Potter and Sherlock. https://www.youtube.com/watch?v=ayB4ekA7FfM&feature=youtu.be

When developing new buildings, it is always important to consider the environmental impact. Responsible sourcing of materials is high on every priority list, along with reducing waste to landfill. But what about the local impact, such as the effects on local wildlife? A living roof/green roof system, such as the one installed by the Premier Contractor at Seaford Head Golf Club, is a very clear example of the steps that can be taken towards reducing this impact and providing an alternative space for wildlife to inhabit. A warm roof system was installed onto a structural plywood deck, after which a vapour barrier and insulation boards were mechanically fastened to provide both thermal efficiency and air leakage control. After the underlying installation had been suitably restrained in accordance with a site-specific wind uplift calculation, the roof membrane was mechanically fastened to complete the waterproofing system. Our PVC roof membranes have been tested and can be utilised without the need for additional root prevention barriers (test standard EN 13948), and because PVC is extremely lightweight, they are the perfect choice for these applications, reducing pressure on the underlying structure. In conjunction with our Living Roof/Green Roof specialists, a site-specific living roof system was supplied and installed over the completed waterproofing.Waterproofing System:DANOSA Single Ply 1.5mm - AnthraciteConstruction Type:New BuildWarm RoofSector:LeisureApprox. Size:900m2Warranty Period:20 Years

Topseal PU was installed on this failed felt roof on this hotel. Due to it being a hotel, it had to remain open throughout the contract without disruptions.

This doughnut shaped roof was a challenge due to its shape, but due to the versatility of Topseal GRP all of these obstacles were overcome with outstanding results.

Russell Roof Tiles supplied Vistry Partnerships with 20,000 Galloway tiles in Anthracite for a £11.8m independent living apartment complex for over 55s in the heart of Northwich, Cheshire. Vistry Partnerships, the UK’s leading Partnerships business work with local authorities, housing associations and investors to create lasting relationships and deliver vibrant, sustainable places to live.

The challenge was to incorporate a green roof finish both flat and curved to the roof areas. The roof pitch being as steep as 45 degrees in places, a pitch not conducive with a green roof system. ABG used their expertise in green roof and slope stabilisation to make the curved green roof possible. The system incorporated a series of anchor points, reinforcement geogrid (Trigrid), and geocellular technology (Erosaweb) to retain growing medium on each roof. The Green Roof system incorporates a SMART rain sensor and automated irrigation pipe system with each finger haveving its own dedicated mains operated tank

This is an example of an asbestos roof cleaning and coating project using a closed box pressure washer and the BBA Approved Asbestoseal asbestos roof coating system from Liquasil. Specify Asbestoseal with confidence, as it's the only BBA approved system on the market for this purpose. It also comes with the unique Liquasil Latent Defcts Insurance Guarantee, including cover for Professional Design. Need more information? See our NBS specification or call 0121 709 5352. Liquasil is owned and run by Chartered Building Surveyors. We will help you with your specs!

The 55,000m2 roof area of one of London's busiest train stations was in an advanced stage of deterioration. IKO PLC liaised with roofing contractors Weatherproofing Advisors to refine the specification. Working with the public, and in a commuter environment, Weatherproofing Advisors had the added challenge of completing the project through one of the worst winters in 50+ years.

The brief was to replace an existing roof that had reached the end of its serviceable life, with a high performance waterproofing solution and upgrade the insulation in order to meet the University’s energy efficiency policy.

The development is situated at Killay and is part of a wider initiative to redevelop the Hendrefoilan area, which includes a £450 million new university campus. The project is part of a wider regional development for St. Modwen that includes provision for up to 4,000 homes, a 4 million square foot employment space, and the construction of Swansea University’s new Bay Campus.