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Battersea Power Station

Battersea Power Station

The Safety Letterbox Company

THE PROJECTLocated on the south bank of the River Thames, this iconic building is being renovated and built into a thriving neighbourhood full of culture, art and history. Within the area, you can live, eat, shop and explore a range of places and living options.There is a range of apartments within the iconic landmark as well as the building surrounding the power station. Not only do the apartments offer a prime location in London, but they also come with a wide range of amenities included, including unforgettable London views, rooftop gardens, affordable homes, sustainable living plus much more.THE PRODUCTBattersea was built in stages and so were the mailboxes supplied.Phase 1 included full stainless steel RENZ Mailboxes that look absolutely stunning. They are recessed into the wall and include a soft close function for design purposes. These mailboxes look like they could be a brown colour, but that’s the reflection off the floor!The stainless steel has been engraved for easy identification. The boxes are also double-height for more storage capacity. Phases 2 & 3 are completely bespoke solutions to ensure the industrial cultural look of the building is kept throughout the additional finishes. These mailboxes were designed specifically for Battersea Power Station, they are suspended above the ground and in between concrete and steel pillars. These incredible Tileboxes are fitted with bespoke cladding, engraved numbering for easy identification and powder coated in anodic brown with a dark bronze lock.
Sponsored
Haberdashers' Aske's Boys' School

Haberdashers' Aske's Boys' School

Schöck Ltd

A high-profile project, involving the unique new Sconnex® type W thermally insulating wall connection, is Haberdashers’ Boys’ School, just north of London.   It is one of the UK’s leading independent boys' schools and sets exemplary standards, in both educational terms and in its facilities as well.  Demonstrated by the new reinforced concrete extension to the Preparatory School, where cube_design architects were commissioned to produce a design for three additional classrooms and relocated changing facilities.  Jane Lock-Smith, the founder of cube_design and RIBA Client Design Advisor within the Building Schools for the Future programme, observes: “The design is respectful to the style of the existing building, but offers a contemporary twist through the use of full height glazing and charred timber cladding. A colonnade also minimises the buildings footprint.  Our detailing took into account that around 40% of all thermal bridges in a building are caused by walls and supports.  The Schöck product offers an application-friendly, high-quality solution that contributes to a permanently sustainable building concept”.   The outstanding insulation performance is combined with an excellent load bearing capacity, which transmits very high pressure, tensile and shear forces, both in the longitudinal and transverse direction. The ultra-high performance pressure buffer achieves compressive strength levels in excess of 175 N/mm2. Sconnex® type W also achieves a significant cost reduction when compared with the installation of insulation beneath the floor slab.  
Sponsored
48 Carey Street

48 Carey Street

SELO

Completed in 2020, this residential building spans 9 storeys and a double-level basement, providing 201 luxury apartments.Located in the City of Westminster, the existing 7 storey building was completely stripped down to only the basement level, leaving existing basement walls before it was replaced with the 9 floors costing an overall of £135 million.The site is surrounded by public roads and footpaths on all four sides which created a challenge in terms of logistical access and security for the project. Because of these boundary restraints, Panthera Group designed a narrower concrete block supported hoarding system. The completed building includes private spa, lounge, fitness and amenity centre.To resolve the public access problem, 48 Carey Street has dedicated one of the basements to an underground car park and it can be accessed through the main entrance on Carey Street, or another entrance on Portugal Street.Selo provided wallpaper riser door systems in the main corridors, which were specifically tested for the project. The advantage of the wallpaper is that the riser doors then seamlessly blend in with the surrounding design and the eye is drawn to the front door of the apartment, rather than what would have been an unsightly riser door. Inside the apartments, the interior design is modern with some traditional features such as paneling in which we were glad to support the architect by providing bespoke sliding pocket doors to compliment the design, with their panelled leafs.
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150 Cheapside

150 Cheapside

Bauder Ltd

150 CheapsideBauder Hot Melt structural waterproofing systemSynopsis150 Cheapside is a new-build office development in the City of London, offering some 182,740 square foot of office space on eight floors. Overlooking St. Paul’s Cathedral, this landmark construction has recently gained an ‘Excellent’ BREEAM rating.Bauder Building BoardProject:              150 CheapsideLocation:           LondonRoof Area:         2000m2Investor:            St Martin’s Property InvestmentsArchitect:          Michael Auckett ArchitectsContractor: Knight AsphaltThe specificationThe client, St. Martins Property Investments, opted to use the Bauder extensive green roof finish, combined with Bauder’s Bakor waterproofing build up - a durable hot melt system installed at a comparatively low cost compared to traditional felt solutions.The resultWith both the waterproofing and the sedum blanket finish being sourced from one supplier, complete compatibility was guaranteed providing the client with an ‘immediate’ green roof finish and waterproofing build up with a life expectancy in line with that of the structure.System installedBauder Bakor 790-111 BauderPLANT E 42Torch-on root-resistant capping sheet green2 790-11 with reinforcement layerHot melt rubberised bitumen asphalt with a percentage of post-consumer recycled materials that infills and fully bonds to all minor deviations in the deck.3 DeckPrimed concrete.
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Landmark Art Deco building in Malta fitted with new Clement steel windows

Landmark Art Deco building in Malta fitted with new Clement steel windows

Clement Windows Group

The Brewhouse, formerly known as Farsons Brewery was one of the first and finest examples of concrete-reinforced Art Deco buildings on the island of Malta. The building was founded and designed by Lewis V Farrugia and William Binnie and originally opened 73 years ago in June 1950.Now a Grade II listed building The Brewhouse has been part of a €86 million redevelopment project, reimagined by world-renowned London based ritchie*studio. Covering over 7,000 sq m of industrial space, the building now includes a unique mix of office, food and beverage, retail, visitor experience, and events space over seven floors.In a building of such historical and architectural significance the new windows not only had to look as close to the originals as possible, but also meet stringent requirements for thermal efficiency, as the building was designed to meet the strictest of environmental codes. Clement was thrilled that over one hundred white Clement EB24 steel framed windows were specified, featuring T bars and multi point locking.Robert Abela, the Prime Minister of Malta, was among around 400 people who attended the inauguration ceremony of Trident Park and The Brewhouse, one of the most iconic regeneration projects in Maltese history.ritchie*studio director, Ian Ritchie said: “Clement Windows provided the perfect steel window profile and workmanship solution to help restore this beautiful and iconic Maltese industrial Art Deco building."
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Bright modern spaces created in quick timeframe with Altro Ensemble

Bright modern spaces created in quick timeframe with Altro Ensemble

Altro

IssueA rental property in Stourport-on-Severn needed a quick refurbishment, allowing the landlord to turn the property around for tenants who were keen to move in. The main areas to be refurbished were the kitchen and bathroom, both of which needed to be fully re-fitted, providing a fresh, clean home for the new residents. ApproachThe landlord had previously worked with Altro products and needed quick to install products, which would provide ease of installation, durability, and ease of cleaning. “We had received information about a new product, Altro Walls ShowerKit, and were keen to try it out. The house needed a quick turnaround as our tenants were waiting to move in. The installer was also keen to have products that were easy to manoeuvre, carry up and down stairs, and resulted in less waste” said S.Birch, Landlord.SolutionAltro Ensemble luxury vinyl tile in colour Pewter Concrete was selected for the kitchen, providing a luxury feel together with comfort underfoot and impact sound reduction.Altro Walls ShowerKit in colour Cool Mineral and Stacked Metro design was selected for the bathroom, partnered with Altro Wood adhesive-free in colour Post Oak. The combination of an Altro floor and wall results in an easy-to-maintain and safe space, giving the bathroom a homely aesthetic, with ease of cleaning and our Altro one in a million slip-resistance reassurance.
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Wright Place

Wright Place

Schöck Ltd

Outdoor life tends to take place inside the perimeter of block buildings in towns and cities. An inner courtyard becomes the outdoor area of choice, shielded from the noise from the roads that surround the building. The Wright Place project involved the installation of 60 balconies that were also planned as design elements. Schöck Isokorb® type KS was used for both structural stability and thermal insulation.Precast balconies as design elementsA total of 300 Schöck Isokorb® elements – between four and six per balcony, depending on size – were installed in the building structure, with some welded to the reinforcement to prevent tipping during concrete application. The Isokorb® used was type KS from Schöck's standard range, which functions as a load bearing thermal insulation element, eliminating thermal bridges between reinforced concrete and steel structures and thus preventing mould formation at the critical joints. The Schöck Isokorb® allows steel and metalworkers to prefabricate to a large degree, thus reducing installation times to a minimum. Its superb load bearing capacity offers enormous scope for balcony design while ensuring outstanding structural stability.
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London South Bank University

London South Bank University

Ibstock Telling

Buildable"Glass Fibre Concrete (GRC) was identified early on as the ideal material for the project to achieve the desired civic aesthetic but also to avoid adding significant stress to the existing structure." - Nat Keast, Associate, Wilkinson-Eyre.DesignableThe project is an AJ Retrofit Higher Education & Campus Award 2023.The lightweight, three-dimensional GRC cladding panels featuring a stylisation of LSBU’s “sail” emblem give the building a welcoming, civic quality."We worked closely with subcontractor Tellings during the design phase to develop the three-dimensional panels, as well as vertical slats and horizontal bands. Alongside the 100% white bromo brick with white grout used for the existing concrete stair cores and shear walls, GRC helped change the perception of the building."We had to fight hard to keep the GRC through various value engineering exercises, but the university supported us and was able to appreciate the impact of the new facade." - Nat Keast, Associate, Wilkinson-Eyre.SustainableThe building has received a very good BREEAM rating and by retaining the existing structure, total embodied carbon is half of the RIBA 2030 Climate Challenge target benchmark.
Sponsored
Heythrop Park - F. Ball products do the groundwork at £40 million hotel refurb

Heythrop Park - F. Ball products do the groundwork at £40 million hotel refurb

Ball, F and Co Ltd

Stopgap 1200 Pro levelling compound and F46 pressure sensitive acrylic adhesive have led the way in refurbishing floors at Heythrop Park, near Chipping Norton in Oxfordshire, following its acquisition by Warner Leisure Hotels, as part of a four-year, £40 million renovation.Flooring contractors were commissioned to install a range of floorcoverings throughout the site’s public areas, including in the 300-year-old, Grade II-listed manor house, which is set in a 440-acre country estate, as well as the adjoining hotel complex.The project included work in the reception, two ground-floor theatres, bar, restaurant and lounge areas, as well as connecting staircases and corridors, in the modern part of the hotel.Stopgap 1200 Pro high-performance levelling compound was used to raise subfloor levels so that LVT floorcoverings and inlaid carpet would sit perfectly flush with previously installed ceramic tiles, with areas divided by custom-made CAT brass edging strips. Stopgap Micro Rapid fast-setting, fast-drying floor finishing compound was used to address minor subfloor imperfections.Stopgap 1200 Pro was also used to create a perfectly smooth surface for grey loose-lay Forbo Coral carpet tiles in the entranceway of the reception, where heavy-duty made-to-measure Newhay grid entrance well matting was installed.Behind the reception desk, Plusfloor concrete-effect luxury vinyl tiles were installed with Styccobond F46 pressure sensitive adhesive, which provides a high bond strength that increases as it is trafficked, as well as strong initial tack, meaning that tiles or planks won’t move around while working. The indefinite open time offered by the product negates the risk of late placement, another advantage when there’s complex designs and patterns.Contractors installed bespoke Brintons carpet in a small seating area on one side of the reception and in front of the entrances to the larger of the hotel’s two ground-floor theatres and Late Lounge Bar, as well as on the steps and accessibility ramp leading from the reception to the 120m2 area, using a dual bond system. This involved using Styccobond F3 to create a permanent bond between carpet and underlay, with the Styccobond F40 providing a peelable bond between the underlay and subfloor.In the theatre, where guests can enjoy live music, drama and comedy performances, Stopgap 1200 Pro was used to patch repair existing subfloors, including where stanchions had been removed, before installing custom-made dark black and blue Newhay carpet.Bespoke Newhay carpet was also installed in the Late Lounge Theatre, which was also furnished with an Amtico wood-effect LVT dancefloor adhered with Styccobond F46. Styccobond F46 was used to install Harlequin Standfast high-performance vinyl sheet on both of the theatres’ stages.Amtico Signature basketweave, wood-effect LVTs were installed in the Late Lounge Bar up to seating areas with bespoke Newhay carpet and ceramic tiles around the bar, as well as on the steps leading to the Late Lounge Theatre. A feature was created in the centre of the room with a large area of herringbone wood-effect LVTs and a border of Amtico Signature Cirrus Twilight grey planks.Similarly, in the first floor ‘Pub and Kitchen’, Karndean ‘Van Gogh’ salvaged wood-effect LVTs were installed up to the bar area, where a border was created using Karndean ‘riven slate’ grey ‘Knight Tiles’, and areas with tables and chairs, where Alternative Flooring ‘Anywhere Rope’ natural carpet was installed. The LVTs were installed up to ceramic tiles around the bar and seating areas with bespoke Newhay carpet.Plusfloor wood floorcoverings were installed on the main staircase leading from the reception to the first and second floors, extending onto the first floor landing and lounge area, using Styccobond B95.Where there were steps in the areas being renovated, including the main staircase, Stycco Flex rapid-curing, flexible tube adhesive was used to affix custom-made CAT brass stair nosings.
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Clarence Road, Hale

Clarence Road, Hale

Wienerberger Ltd

The customer wanted to find a new tile that had a similar aesthetic look to the original clay tiles but also needed to ensure an economical overall installation cost. James Bros Roofing Contractors, who specialise in the re-roofing of domestic properties using natural slate, clay plain tiles or more modern concrete tiles, selected Wienerberger's 20/20 Antique Slate roof tiles to achieve this brief perfectly.
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Fairway Close, Harpenden

Fairway Close, Harpenden

Sika Limited

Sika supplied a single-source warranty as part of a dual waterproof solution for a large, privately-built concrete basement to guarantee its long-term protection against the perils of damp and water ingress.The 153m2 basement was part of a new build house in Harpenden, Hertfordshire. A toilet, cinema room, games room and a plantroom are earmarked for the below-ground structure; therefore its long-term resistance to water ingress was paramount.
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Building Isolation - Bridgewater Hall Concert Hall

Building Isolation - Bridgewater Hall Concert Hall

Total Vibration Solutions Limited t/a TVS Group

The Bridgewater Hall in Manchester is a 2400 seat concert hall constructed in close proximity to the cities Metrolink tramway. Ground-borne vibration caused by passing trams was highlighted by Arup as going to cause unwanted structural noise within the performance space. To avoid this the building was constructed off 280 number GERB pre-stressable coil spring bearing assemblies positioned on the concrete column heads and tuned with a vertical natural frequency of 3.5Hz.
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Contemporary furniture for refurbished London urban park

Contemporary furniture for refurbished London urban park

Furnitubes International Ltd

Enfield Town Park is a 9.5-hectare green open space in the heart of the Enfield Town, north London. Following a series of consultations with the public and park user groups, works were undertaken in to restore the lake, reinstate public access to it, repair the leaks, and add wildlife friendly features to the area. Furnitubes supplied two types of products to the scheme – concrete Blyth cube seating blocks and Parallel table and bench sets.
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The Hepworth Wakefield

The Hepworth Wakefield

Eurosafe Solutions Ltd

The Hepworth Gallery required access to their low pitched roofs to facilitate safe working at height when carrying out external glazing cleaning and general maintenance. The concrete design of the building resulted in a thin roof construction, so The Gallery needed to ensure that any systems installed were fit-for-purpose, fully tested and compatible. With such a prestigious and architecturally prominent building, it was imperative that the chosen system also suited the design of the building.
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Retail Space For PSL Lighting

Retail Space For PSL Lighting

Anderson, GEC Ltd

Specialist lighting design company PSL, were looking for something a little different for their trendy new Bermondsey showroom. Designers, James Plumb obliged with a beautifully crafted and truly unique design that involved much concrete and some special stainless steel kitchen units from GEC Anderson.Drawer cabinets, base cabinets and appliance doors were supplied and installed by GEC Anderson, following the development of the detailed designs.
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Creating a New Community Centre, North London

Creating a New Community Centre, North London

Newton Waterproofing Systems

When HSP Architects and Price & Myers wanted to transform a listed commercial basement in Temple Fortune to create a new community centre, they needed to look no further than Newton Specialist Contractor Arti Construction to perform the waterproofing.ning three of the walls were either fully or partially below-ground and suffering from water penetration. Arti recommended the Newton CDM System, as it is the most safe and reliable form of waterproofing that would deliver a completely dry internal space and cause the minimal amount of disruption to the Listed structure.The basement, part of a four-storey Listed building, was built into a hillside, meaning that three of the walls were either fully or partially below-ground and suffering from water penetration. Arti Construction worked with the design team at an early stage to design a waterproofing solution.With existing Listed basements such as this one, Arti Construction were quick to recommend a Type C cavity drain waterproofing solution in the form of the Newton CDM System. Type C waterproofing is the safest and most reliable form of waterproofing that will deliver a completely dry internal space, whilst also causing the minimum amount of disruption to the Listed structure.Before Arti could proceed with the installation, they first had to re-level the existing concrete slab in order to provide a flat and stable floor.With the structure fully prepared, Arti could then proceed with installing a full cavity drain waterproofing system. This consisted of installing Newton 508 with minimal MultiPlug fixings to the walls and floors to capture the ingressing water. The water is then directed via Newton Basedrain channels to a Titan-Pro sump chamber, for removal by dual NP400 clean water pumps.The complex basement space included existing columns, windows and an internal staircase which all had to be factored into the waterproofing design.Regardless of this, Arti Construction completed the 280m2 installation within budget in just one week, delivering a reliable Type C structural waterproofing system that is also compliant with British Standard 8102:2009.
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Lidl Tuam | SMET Bauprotec Render System | McCallion Group

Lidl Tuam | SMET Bauprotec Render System | McCallion Group

SMET Building Products Ltd

DescriptionLocal Smet Supported Partner, a seasoned Lidl Contractor, McCallion Group machine applied the LIDL External Render System onto Poroton blocks externally using as Base Coat: Bauprotec 850 M – Lightweight Lime Cement Render, and as Key Coat: Change of substrate concrete/steel pillar/Poroton block or mass concrete and insulated plinths: Bauprotec RHS Multi-Purpose Render.The internal Render System specification onto Poroton blockwork consists of a base of Coat: Bauprotec 850 M, Lightweight Lime Cement Render, sponge floated in warehouse areas, and skim finished in sales areas. Key Coat: Change of substrate concrete/steel pillar/Poroton block: Bauprotec RHS is used.The Irish LIDL render spec, available from SMET consists of:Bauprotec 850 M is a factory-produced Lightweight Lime Cement Render, specially designed for machine or hand application produced to EN 998-1: 2010 and is CE Marked.Bauprotec RHS is a CE Marked, factory-produced highly polymer-modified render specially designed for hand and machine application produced to EN 998-1: 2010.The special render properties; lightweight, low thermal conductivity, high yield, and the Smet Supported Partner superior technical backup, are key factors in choosing SMET.SMET is committed to delivering consistently superior quality, German-made Render Systems to Lidl Plastering and rendering/plastering contractors across the UK and ROI.  If you’d like to speak to us about your Lidl job – contact SMET.All LIDL spec SMET Render System products are available directly from Smet Building Products Ltd, which ensures the contractor has a superior level of technical backup in the machine application of the LIDL specification.Related DownloadsTDS CASEA Bauprotec 850 M – Lightweight Lime Cement RenderTDS CASEA Bauprotec RHS – Multi-Purpose Render
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Shallow channel drains for height-limited areas at Lyon-Perrache station

Shallow channel drains for height-limited areas at Lyon-Perrache station

ULMA Architectural Solutions

We have overcome the challenge of installing low channels in an existing reinforced slab at the southern entrance to the French station.We have supplied mini range polymer concrete shallow drainage channels. This range is specially designed for areas with height limitation and load classes up to C250. Since this specific case involved a pedestrian tunnel, channels with heel-proof grates that comply with PMR regulations for people with reduced mobility were installed.
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Nine Elms Parkside Case Study: Under Screed Acoustic Layer

Nine Elms Parkside Case Study: Under Screed Acoustic Layer

CMS Danskin Acoustics

Nine Elms Parkside: Under Screed Acoustic LayerWhen carrying out a large-scale housing development it pays to rely on tried and tested products to provide acoustic certainty. Regupol 7210C (REGUPOL sonus core 5) is one such product. With a long history of reliability, it is now being installed in the UK’s largest single-phase build to rent development.The ProjectNine Elms Parkside is the redevelopment of a 5.6 hectare Royal Mail depot site in Wandsworth, a key part the Vauxhall Battersea Opportunity Area, sitting between Battersea Power Station and Nine Elms market and adjacent to the new US Embassy. The scheme is master planned around the new Nine Elms Linear Park, part of a new green link connecting Battersea Park in the west, along the Thames to Lambeth Palace Gardens in the east.Blocks B and D Nine Elms Parkside were acquired in 2019 by real estate groups Henderson Park and Greystar who contracted Telford Homes to construct 641,000sft of residential space to a design by Allies & Morrison.The scheme consists of 894 build to rent apartments in two twin blocks of 10 to 17 storeys, each of which also features 12,500sft of amenity space with a rooftop swimming pool, gym, pet spa, children’s play space, private dining rooms, cinema rooms and a sky lounge. There are two large outdoor terraces, yoga gardens and community herb gardens complete with beehives. The scheme will also contain 25,000 sq ft of retail and community space.CMS Danskin is supplying Regupol 7210C (REGUPOL sonus core 5) Acoustic Resilient Layer to Stanmore, the leading drylining and façade specialist subcontractors who are carrying out the screeding between floors in the apartments.The project to supply commenced in 2020 and we have to date supplied over 96,000m2 of the product. Topping out took place in July 2021, residents will begin to occupy the scheme in 2022 and the units are expected to be fully complete in 2024.Acoustic insulation for new build apartmentsSince 2004 the Building Regulations require that separating floors between apartments meet specific requirements for airborne and impact sound transmission. The requirements are set out in Approved Document E, Resistance to the passage of sound.With a 150mm concrete slab, common in multi storey new build apartments under 18 storeys, a product is required to isolate the structure from a floating screed, thereby significantly reducing impact and airborne noise and enhancing the living conditions of occupants of the apartments.Regupol 7210C (REGUPOL sonus core 5) Acoustic Resilient Layer is an isolating layer specifically designed for this purpose and is the go-to product for floating screeds over 150mm concrete slabs.Regupol 7210C (REGUPOL sonus core 5) Acoustic Resilient Layer isA high performing insulation that delivers superior impact and airborne performance.An under-screed product designed to isolate screeds from the main structure simply and conveniently.Manufactured from recycled materials – typically aircraft tyres – making it cost effective and sustainable.Compatible with all types of floor screed, making it adaptable across a project and between projects.Aimed at constructions where Pre-Completion Testing (PCT) is preferred to a Robust Detail (RD) approach.Testing under screed insulation for acoustic performancePre-Completion Testing of acoustic floor installations gives a contractor more flexibility, allowing alternative layouts between apartments. If the designer wants to make changes to the layout of apartments, they won’t need to change the Robust Detail as each eventuality can be tested on site. With a project of over 860 flats a 10% required test rate would produce 86 acoustic tests, but the flexibility of using a PCT solution like 7210C (REGUPOL sonus core 5), and its reliability as an established product, makes that regime cost effective.Telford Homes, a long-standing customer of CMS Danskin, were looking for a Pre-Completion Testing product for Nine Elms blocks B and D. Regupol 7210C (REGUPOL sonus core 5) Acoustic Resilient Layer is an established product from an established brand, so not only were Telford Homes familiar with the product, but their experienced screeders Stanmore were also confident that testing on site would not raise any issues.Over a year into the project all the tests carried out so far have been successful.Supply chain reliabilityFor a large project with over 100,000m2 of product required over a long contract period, reliability of supply is essential. Any delay in supply can hold up wet trades and affect the critical path. With support from our supply chain partners, CMS Danskin has ensured over 96,000m2 of product has been delivered on time to date.Specify Regupol 7210C (REGUPOL sonus core 5) Acoustic Resilient LayerRegupol 7210C (REGUPOL sonus core 5) Acoustic Resilient Layer is a tried and tested solution to under screed insulation over a concrete slab, be it in apartments, hotels, education buildings or student accommodation. It provides excellent impact and airborne performance, is approved by NHBC for ADE 2003 compliance, and offers long term performance even under high loads.The product is completely recyclable and is produced from recycled materials. It provides Zero global warming potential (GWP) and zero ozone depletion potential (ODP).Regupol 7210C (REGUPOL sonus core 5) Acoustic Resilient Layer is supplied in easy to handle sheets which are quick and easy to install without the need for separate perimeter strips.
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The Gateway, Leeds, Regupol 4515 (REGUPOL sonus eco) Acoustic Underlay Case Study

The Gateway, Leeds, Regupol 4515 (REGUPOL sonus eco) Acoustic Underlay Case Study

CMS Danskin Acoustics

CMS Danskin were able to provide Regupol 4515 (REGUPOL sonus eco) to the prestigious new Gateway project in central Leeds. As the city centre’s largest residential project to date, it has also provided the area with a luxury landmark.In keeping with high-end living, the interior design of the new build project incorporated a number of characteristic atrium and foyer spaces. While this lack of uniformity gave the building and its apartments an impressive level of individuality, it also created irregular shaped rooms which were difficult to work with from a finishing perspective.The finish of the apartments incorporated tiles throughout all of the bathroom and shower areas. To comply with Part E impact sound regulations, an acoustic flooring system had been specified for use under the tiled floor finish. However, when the tile fitters began installation, a number of challenges emerged.Phil Johnson, building development manager at Aqua Interiors, explains:“The acoustic matting and adhesive combination we were initially using at The Gateway caused us a few problems. There were issues from the tile fitters regarding application of the adhesives, and the over flexibility of the system meant that the grouting was cracking and crumbling once the surface was subjected to weight and traffic.” As the tiling contractors were already on-site, a reliable alternative that would meet Part E standards for impact sound had to be sourced and delivered against extremely tight timescales.The SolutionAs the only acoustic tiling system on the market to comply with the UK Tiling Association’s (TTA)Coefficient of Restitution figure (0.56), a test method to assess the impact resistance of ceramic floor tiling, Regupol Acousti-Tile was identified as the best solution to overcome the difficulties being experienced at The Gateway.The main component in the Regupol Acousti-Tile system is Regupol 4515 Multi (REGUPOL sonus eco), a high performance acoustic underlay which isolates impact sound at source. Regupol 4515 Multi (REGUPOL sonus eco), which can be used with any finish, is first bonded to the construction’s base floor using Ardex AF200.Tiles are then laid on top of Regupol 4515 Multi (REGUPOL sonus eco) using BAL Acousti-Bond adhesive. The acoustic tiling system is completed by filling in the joints using an appropriate grout finish, which is dependent upon whether the base floor is concrete or timber.As a complete acoustic tiling system, all components of Regupol Acousti-Tile are delivered to site in a single delivery. Regupol 4515 Multi (REGUPOL sonus eco) and the complete Regupol range is available exclusively in the UK through CMS Acoustics.The ResultThe quality of the finished bathroom environments is in keeping with the ambition and attention to detail of The Gateway project overall. By installing RegupolAcousti-Tile, Aqua Interiors has ensured that the impressive tiled floor surfaces will not cause residents disruption because of excessive noise transfer between dwellings.Having undergone independent site trials, Regupol Acousti-Tile has been shown to achieve an impact sound value of up to 52dB, which is significantly less than the 62dB required by Part E of the Building Regulations.Johnson concludes: “All of the environments were around 4-5m², but there was a great deal of variation in the room shapes and sizes, meaning there were some changes to the setting once we were on-site.Regupol Acousti-Tile was versatile enough to cope with any changes we made – the Regupol 4515 Multi (REGUPOL sonus eco) element was easy to trim and shape while BAL Acousti-Bond offered the same.
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Grace Farms

Grace Farms

dline

Inspired by and integrated within the natural landscape around it, the River Building at Grace Farms, which was designed by SANAA, gently slopes, bends and ‘pools’ with its surroundings.For a place in which people gather to experience nature, encounter the arts, pursue justice, foster community and explore faith, the use of glass, steel, concrete and wood is particularly fitting. In the building’s bathrooms, d line sanitary ware was used for its simple lines and the natural rawness of its material.
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Hardanger Bridge

Hardanger Bridge

Jotun A/S

Hardanger Bridge is the longest tunnel to tunnel suspension bridge i n the world, connecting the east and west of the main highway in the southern part of Norway without the need for a ferry. The bridge is an impressive 1,380 metres long; the two concrete bridge towers protruding more than 200 metres into the sky. With greatly varying weather conditions and construction environments to consider, Jotun had the properties needed to perform across every aspect of this major infrastructure project.
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Tegola on Bicester Village

Tegola on Bicester Village

Matthew Hebden

Tegola's black asphalt shingles look like slates and a special kiln firing process ensure a fade free appearance. Tegola only weight 10.5 kgs/sq.m., a quarter of the weight of concrete tiles, and this produced economies in the support structure, and their economic price led to significant cost savings. Tegola shingles have an excellent life span as they are stronger than the British Standard requirements, and have a design life of 35 years and have a top fire rating.
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MEDITE® TRICOYA® EXTREME helps create urban oasis in London Bridge

MEDITE® TRICOYA® EXTREME helps create urban oasis in London Bridge

MEDITE SMARTPLY

Marlborough Sports Garden, a long-time community recreation space in London Bridge, has been regenerated and reopened, featuring unique hexagonal planters made from MEDITE® TRICOYA® EXTREME. Transforming the once graffitied concrete space into an urban oasis, the planters were a central feature at the official opening, attended by British Olympian Tom Daley and MP Jo Cox’s sister Kim, alongside her parents Mr and Mrs Leadbeater.
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RAF Lossiemouth, UK

RAF Lossiemouth, UK

Vebro Polymers

Client: RAF LossiemouthLocation: Moray, ScotlandYear: 2023Project size: 1300 m²Vebro systems: vebrocrete SR, vebrores EP SL SR, vebrores EP HBCA range of durable, high performance floor coating systems were required for the main garage, workshop, foam storage areas, corridors, kit room and mechanical and electrical plant rooms in the new crash, fire and rescue station at RAF Lossiemouth.The new crash, fire and rescue station at RAF Lossiemouth was part of a £10.7 million scheme awarded by Britain’s Defence Infrastructure Organisation (DIO).Built by South-Derry firm, Henry Brothers, as part of a wider upgrade programme at the Moray station, the new building allows RAF Lossiemouth’s professional in-house firefighters to reach any part of the airfield in under two minutes.The main garage, workshop, foam storage areas, corridors, kit room and mechanical and electrical plant rooms represent the finishing touches to the north-east Scotland station, with construction of the new facility beginning in August 2021, future-proofing the Moray station for years to come.The site had already benefited from early completion of the resurfaced runways, installation of advanced communications and improved drainage among other enhancements to its operating capability.Several Vebro Polymers’ seamless resin-based flooring products have been expertly installed by Rothes based contractor, Hendersons, within various locations across the new site, including the main garage, workshop, foam storage areas, corridors, kit room and mechanical and electrical plant rooms.A slip-resistant, 6.0 mm polyurethane concrete system – vebrocrete SR – has been used in all engine bays alongside complementary coving within the main garage, to deliver sufficient compressive strength to withstand the rolling load from heavy 13-tonnes fire safety vehicles as well as ensure a slip-resistant profile underfoot to optimise safety, minimising slip / fall risks.  vebrores EP SL SR has been chosen for areas subject to slightly less arduous service criteria and lighter loads, including foam storage areas, service areas, corridors.In the less frequented, and therefore less trafficked, back-of-house mechanical and electrical plant rooms, as well as in the Engine Test Facility, vebrores EP HBC, was chosen.  As the latter area required a routine refresh, the surface was prepared, primed and re-coating before adding vibrant yellow linemarking to regulate traffic movement.Established over 40 years ago, Hendersons Ltd provide a range of industrial painting, decorating and flooring services.Hendersons’ dedicated resin flooring team carry out work in the construction, distilling and brewing, food manufacture and aerospace industries. Continual training of existing staff and development of trainees in all of the company’s service offerings ensures that Hendersons continue to offer an unsurpassable service. 
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Factory International, Manchester

Factory International, Manchester

Knauf Insulation Ltd

Factory International will transform the former Granada Studios into a world-class cultural and arts venue in the heart of Manchester. It features The Hall, a large auditorium, and The Warehouse, a flexible multi-purpose space that is taller than four double-decker buses, longer than a jumbo jet and can accommodate 5,000 visitors.Alongside the two public events spaces are The Towers, which house the ground floor entrance foyer, five floors of office space and a plant room at the top of the building. Noise reduces productivity by 66% so when it came to specifying the soffit insulation for The Towers, the architect wanted a solution that would limit airborne sound transfer and reverberation.The insulation would be on display, so aesthetics was also important, and because Factory International will cater for large crowds of people, the chosen solution needed to be non-combustible.Meeting the briefThe architects specified Knauf Insulation’s 50mm Heraklith® Tektalan A2 SmartTec for the soffit insulation in the ground floor foyer of the Warehouse area, main feature staircase, offices and plant room of The Towers.Heraklith® Tektalan A2 SmartTec is a cement-bonded wood wool panel combined with a rock mineral wool insulation core. Both materials have an open structure that naturally absorbs the kinetic energy of sound waves, turning them into heat. It is also non-combustible with an Euroclass A2-s1,d0 reaction to fire classification.Crucially, the Heraklith® wood wool range is also designed for applications where aesthetics is important because the panel is on display. It features bevelled edges and comes in nature tone as standard, or can be ordered in any RAL colour upon request, to create a stylish, uniform finish.To compliment the design schemes in the different zones across the building, contractors, Mansell Building Solutions, ordered the panels in a combination of midnight blue, pebble grey, anthracite and black.Scheduling deliveriesAs the Factory International site is quite compact, there was little room available for storage. So, Knauf Insulation worked closely with distributor Encon Insulation to ensure the insulation was held in stock. Smaller deliveries were then made in line with Mansell Building Solutions’s schedule of works. This ensured that the insulation could be installed as soon as it arrived on site.The product is quick and easy to install. Panels are fixed into position by installing Heraklith® DDS Plus Concrete Screws into each corner and the centre of the panel. The fastener heads have a patented wood wool texture to enhance the finished appearance.Ultimately, installing Heraklith® Tektalan A2 SmartTec onto the soffits in The Towers and the ground floor foyer of the Warehouse not only compliments the design scheme and contributes to fire safety, but it will enable the team behind the events at Factory International to enjoy a quieter working environment too. 
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Sherborne Wharf

Sherborne Wharf

Marshalls Bricks & Masonry

AWARD-WINNING DEVELOPER REAPS BENEFITS OF SPECIFYING MARSHALLS FACING BRICKS FOR WATERSIDE APARTMENTS The use of concrete bricks, supplied by Marshalls Bricks & Masonry, contributed to both cost and schedule control during the construction of a premium waterside apartment development in Birmingham as well as providing sustainability benefits too.Located on a former boat yard site adjacent to the famous Old Birmingham Canal, Ultima at Sherborne Wharf is a premium collection of 87 one and two-bedroom apartments in Birmingham city center.Developed and built by Crest Nicholson, the 10-storey new build was originally specified and approved at the planning stage as clay brick, but looking to meet budgetary and availability requirements, the design team approached Marshalls Bricks & Masonry to seek an alternative solution.With stringent planning guidelines to work to, Marshalls recommended a list of cost effective options closest to those already approved, together with physical sample boards for visual review.The design team selected two facing brick options from the Marshalls Sandstock range. This particular range has the appearance of a waterstruck stock brick but with the benefit of dimensional accuracy to ease construction.The preferred options were the Hampton Stock and Waddon Stock, which were submitted to planning and approved. Requiring a quick turnaround, from initial contact to delivery, 341,000 concrete bricks were delivered within just two months by Marshalls.Most of the apartment block features Hampton Stock, an almost buff red brick, created from using more muted tones of red and orange. This particular brick also features the occasional subtle black brick running sporadically throughout, which helps the brickwork tie-in to the building’s powder-coated balconies, windows and doors.Intermittently, between the storeys, the bricks are stacked vertically, adding subtle design detailing to the building.The scheme also benefits from a sustainability perspective. According to available Environmental Product Declarations, concrete bricks have a lower embodied carbon than clay bricks and are 100% recyclable. Embodied carbon refers to the greenhouse gas emissions arising from the extraction, manufacturing and transportation, installation, maintenance and ultimate disposal of materials. Reducing these emissions will be crucial to mitigate the industry’s impact on climate change.Commenting on Marshalls involvement, Julian Lee, Technical Director at Crest Nicholson said “We initially decided to go with facing bricks from the Marshalls Bricks & Masonry range as they enabled us to come within budget while still allowing us to get the colour we wanted for the site. After working with the concrete bricks, we found they worked really well with the added benefit of the sustainability access that comes with them. The Marshalls Bricks & Masonry team came to site to work with us, and the site bricklayers to overcome any questions or concerns. All in all, the building appearance with these bricks finishes well.”
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East Kent College, Kent

East Kent College, Kent

Wienerberger Ltd

Set on the Broadstairs campus of East Kent College, construction has now come to a close on extension works to an existing road at the college site, which was required to take place in the curtilage of a listed building. The project utilised Wienerberger’s Penter Dortmund Dark Multi and Dragfaced Square Edged Blue pavers, as a clay paving product was required in lieu of concrete to give the finish and longevity the client required, in accordance with planning requirements and ensuring that the colour and design of the road complimented and maintained the character of the building.
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Oscar Acoustics launches Iso-Mount Type2, a new high performance soundproofing ceiling system

Oscar Acoustics launches Iso-Mount Type2, a new high performance soundproofing ceiling system

Oscar Acoustics

Oscar Iso-Mounts combine space saving with isolating acoustic technology to provide clients with the best possible ceiling acoustics and soundproofing, perfect for house/flat/apartment conversions, new builds and renovations. Commercial applications include hotels, offices, shops and restaurants. The mount fixes under existing concrete and timber joist ceilings with just one fixing saving time and money. Extensions are available for 50mm to over 1 metre voids for acoustic services and thermal insulation.
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St Catherine's College

St Catherine's College

dline

St Catherine's College opened their doors in 1962, and the men behind it was renowed danish architects Arne Jacobsen and Knud Holscher. Arne Jacobsen had a concrete wall in his backyard to which he referred when working on St Catherine’s College: “This is what it should look like -smooth and slightly glossy”.After only two years at the studio of Arne Jacobsen outside of Copenhagen, Knud Holscher was put in charge of a project that would have a major impact on his career.
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South West Lands

South West Lands

Schöck Ltd

It is anticipated that when completed in the next ten years or so, the regeneration of Wembley Park, in North West London, will provide up to 7000 new homes. Schöck is supplying its Isokorb structural thermal break systems across a number of different sites on this vast scheme, but one of the largest is South West Lands. This private rented sector residential-led mixed-use neighbourhood will account for around 12% of the new homes on the entire Wembley Park development, up to 900 in total.South West Lands is spread across four separate blocks, which all share a communal basement car park.The reinforced concrete frame buildings, up to 18 storeys high, are finished using traditional brickwork and standing seam metal cladding. To create valuable amenity space at higher levels, as well as offering far-reaching views across London, there are communal roof terraces and a considerable number of private balconies throughout the development.Schöck Isokorb® T type SK products were used on two of the phases at South West Lands for thermally connecting the cantilevered steel balconies to the reinforced concrete slab. The Isokorb® T type SK units were positioned accurately using re-useable balcony width steel jigs.
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Hydra Parking House featuring EQUITONE facade material

Hydra Parking House featuring EQUITONE facade material

EQUITONE

Kirstine Roepfstorff, is an internationally renowned Danish artist who has developed the integrated art piece Hydra for Kanalbyen. Hydra uses water, light and plants to give life to the multi-storey car park that will house the residents’ cars. “Art creates value, and what Kanalbyen has done is both brave and forward-thinking,” says Roepfstorff. “Car parks are essential, but they’re usually lacking in life and a place people don’t consider as anything more than convenient, but actually they can be spaces where people meet each other and experience something,” she explains. The roof of the parking lot will have rainwater collectors creating an organic system within the concrete building. The huge facades will be covered in concrete murals, making for an interesting focal point in a building that is otherwise mostly ignored. Kanalbyen in Fredericia, a beautifully located previously industrial city with views over Lillebælt and with fortifications from the 17th century still surrounding the city. Kanalbyen is, and will be, an integrated, modern, inclusive and sustainable part of Hydra Parking House, Fredericia Harbour, Denmark, where locals and newcomers alike will benefit from how well thought-out the planning process has been. It is bound to be one of the most interesting developments to follow over the coming decades. Featuring EQUITONE [lunara] in Pebble
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Alicante Port - Gatic UltraSlot

Alicante Port - Gatic UltraSlot

Alumasc Water Management Solutions

Alicante Port, the well renowned commercial and cruise ship terminal has been upgraded to benefit from a Gatic Slotdrain high-capacity surface water drainage system.Slotdrain UltraSlot was specified during the re-conditioning of Dock 19 to increase capacity from 300,000 twenty-foot equivalent units (TEU) to 463,000 TEU.“UltraSlot was chosen by specifier SETI, SA, who are well established within the ports sector and who have worked with Gatic products for many years,” said International Sales Manager – Luis Triguero “The engineer in charge was familiar with the mechanical and hydraulic advantages of UltraSlot and requested a competitive price for the project. As Gatic is so well established in the Spanish market, we could exceed their expectations.”UltraSlot is used in external concrete areas which are subject to constant traffic, such as airports and ports. This high-capacity system is designed to ensure sufficient depth of concrete cover over the main body of the channel to withstand ultra-heavy-duty loads of up to F900 - 90 tonnes.“The biggest challenge we faced was ensuring the system could withstand the consistent, heavy traffic that will always be moving throughout the port,” continues Luis. “However, thanks to its capacity to bear heavy loads, UltraSlot proved to be one of the best drainage options on the market.”
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Kalwall Translucent Cladding - BH2 Bournemouth

Kalwall Translucent Cladding - BH2 Bournemouth

Kalwall

BH2 is a £30m development creating a newly-constructed leisure complex in Bournemouth  •  Originally a two acre NCP car park and bus station, main contractors Vinci has built a new 10 screen Odeon Multiplex cinema, café, casino, restaurant and retail complex.  •  Structura was appointed to design and supply Kalwall translucent facades to enclose the external fire escape routes around the perimeter of the building.  •  Structura installed multiple Kalwall translucent elevations, totalling over 1000m2, providing natural daylight to internal areas by day and a soft ethereal glow which brings the area to life at night.The SolutionPanter Hudspith Architects replaced the original curtain wall and specified Kalwall® for the front elevation. Unusually, this unique translucent cladding is fitted with a tight 150mm wide grid, known as Verti-Kal™, which not only serves to emphasise height but is the first of its type in the UK. On this scheme the Kalwall panels also insulate to 0.78 w/m2 making the building eye-catching and sustainable.Unlike conventional glazing, Kalwall eliminates shadows and glare and the stark contrasts of light and shade. The system also enhances simplicity by eliminating the need for blinds, curtains or solar control. Even on cloudy days, the interior is bathed with natural daylight, which means less artificial lighting and, because Kalwall is highly insulating, energy costs are reduced.Kalwall is increasingly being used in the UK for new buildings and also for the refurbishment of cladding or rooflights on aged buildings. One of the main attractions of specifying Kalwall is its unique effect on both the interior and exterior. Although translucent, it offers the big advantage of privacy while the elevations appear crisp and simple. When illuminated at night they emit an inviting ethereal glow.The CommentsArchitect James Jeremiah comments, “This is the first time we’ve specified Kalwall and it fulfils our vision of retaining the modernist characteristics of the building. One of our original concepts for the building was of a zoetrope (one of the earliest forms of moving image) and there’s a strong history of using transparency in films with people moving behind the shadows. We felt the Kalwall system was a very good fit for what we wanted to achieve”.Amanda Birch, Technical Editor Building Design writes, “To appreciate fully the building’s transformation, it is best viewed from the street. The concrete structure has been retained along with its striking line of concrete columns, which are now a strong feature of the front elevation. The original coloured insulated glass panelled system has been replaced at first and second floor levels with Kalwall’s 75mm thick insulated cladding system creating a dynamic façade that is particularly effective at night.
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Lidl Youghal Co Cork | SMET Bauprotec Render System | NRS Construction

Lidl Youghal Co Cork | SMET Bauprotec Render System | NRS Construction

SMET Building Products Ltd

DescriptionLocal Smet Supported Partner, master builders NRS Group Construction, machine-applied the LIDL External Render System onto Poroton blocks externally using as Base Coat: Bauprotec 850 M – Lightweight Lime Cement Render, and as Key Coat: Change of substrate concrete/steel pillar/Poroton block or mass concrete and insulated plinths: Bauprotec RHS Multi-Purpose Render.The internal Render System specification onto Poroton blockwork consists of a base of Coat: Bauprotec 850 M, Lightweight Lime Cement Render, sponge floated in warehouse areas, and skim finished in sales areas. Key Coat: Change of substrate concrete/steel pillar/Poroton block: Bauprotec RHS is used.The Irish LIDL render spec, available from SMET consists of:Bauprotec 850 M is a factory-produced Lightweight Lime Cement Render, specially designed for machine or hand application produced to EN 998-1: 2010 and is CE Marked.Bauprotec RHS is a CE Marked, factory-produced highly polymer-modified render specially designed for hand and machine application produced to EN 998-1: 2010.The special render properties; lightweight, low thermal conductivity, high yield, and the Smet Supported Partner’s superior technical backup, are key factors in choosing SMET. SMET is committed to delivering consistently superior quality, German-made Render Systems to Lidl Plastering and rendering/plastering contractors across the UK and ROI.  If you’d like to speak to us about your Lidl job – contact SMET.All LIDL spec SMET Render System products are available directly from Smet Building Products Ltd, who ensures the contractor has a superior level of technical backup in the machine application of the LIDL specification.SMET is committed to delivering consistently superior quality, German-made Render Systems to Lidl Plastering and rendering/plastering contractors across the UK and ROI.  If you’d like to speak to us about your Lidl job – contact SMET.
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Dane's Yard at Sugar House Island, London (2021)

Dane's Yard at Sugar House Island, London (2021)

Artform Urban Furniture Limited

Following the specification process with the London office of Planit-IE Landscape Architects, Artform Urban Furniture were appointed by Vastint UK to provide a considerable number of bespoke concrete benches alongside street furniture elements including litter bins, cycle parking and picnic sets to a newly built neighbourhood in the east of London. At the time one of the largest residential developments in Europe.The bespoke concrete block benches, some of which are clad in hardwood toppers, were designed and manufactured specifically for this project, echoing the light reflective architecture of the newly built studios and apartments. Great lengths were taken to find the perfect mix of aggregates to achieve the specifiers preferred colour mix and match paving being used on site. Sample blocks in the concrete and granite were supplied with & without timber toppers to make sure all stakeholders were happy with the final look/ colour. Stainless steel cycle stands are abundantly scattered around the car-free space, encouraging a peaceful and emission free environment. Likewise the sophisticated minimal design of the Spencer litter bin reflects the surrounding ambiance whilst keeping the area clean and tidy.The 26 acre project to revitalise this once-crumbling industrial site began back in 2013. Garnering widespread attention for its simplistic and sustainable design.The entire neighbourhood is divided into 13 plots, each designed by one of nine different architects.The Dane’s Yard area is the first completed phase of the Vastint UK master plan in bringing a brand new neighbourhood to London. The name of the area, Strand East, was changed to Sugar House Island in 2017 with Vastint looking for a name that has stronger ties to the community and its history. The sentiment is evident throughout the project in the refurbishing of old warehouse buildings, yards, and alleyways.Once completed in 2024 Sugar House Island will feature more than 624,000 square feet of office space, 1,200 homes, and nearly 131,000 square feet of green space. Developers have also made room for new restaurants, cafés, shops, a primary school, and a 350-bed hotel. Developers expect the project to create 2,500 new jobs.

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