"green applications resources sustainability"

Roof with a message... CHALLENGEFor the renovation of the arena Antwerp Sports Palace the architect wanted to design a roof that gave a message. From the air people should see an “A” appearing. This A would be the A of the county Antwerp and not the A from the city Antwerp. Also with the possibility to have (solar) energy production installed on the roof. SOLUTION Six new colours within the RENOLIT ALKORPLAN roofing range were developed specially for this prestigious project. The existing green coloured synthetic roof was used as substructure. The whole roof received extra insulation (thermal and acoustic) and the new RENOLIT ALKORPLAN roofing membranes were mechanically fastened following an installation plan. All the membranes for the Antwerp Sports Palace not only had a special colour but also a special finish with an invisible protective coating. All membranes have excellent fire resistance for roofs with a higher slope. On the south side of the roof amorphous solar panels were installed upon the RENOLIT ALKORPLAN roofing membranes. 

Ivydale Primary School is an expansion of the campus. Combating increasing demand for primary schools within the UK, it introduced a two-storey cross-laminated timber framed building on a second site nearby; this includes an amphitheatre. This extension has doubled the school’s capacity to accommodate key stage two children in a four-form entry primary school. Taking inspiration from the children’s illustration ‘The Fox in the Forest’ by Julia Woolf, this development won a regional RIBA London Award in 2018. Southwark Borough Council ensured the remodelled building was energy efficient, applying the London Plan’s energy hierarchy: ‘Be Lean, Be Clean, Be Green’.Cellecta’s HEXATHERM XCHiP was specified by Hawkins\Brown due to its high-performance thermal insulation with a P5 moisture-resistant tongue and groove chipboard to produce a high compressive strength, interlocking floorboard.Galliford Try was supplied 1,000m² of Cellecta products to develop this school in Southwark.

Challenge:For the first phase of 80 retail units, Phoenix Brickwork required IG’s bespoke arch lintels accommodating a range of opening spans between 910mm to 6000mm for ground and first floor shopfront door and window openings.Solution:IG’s technical team worked closely with Phoenix Brickwork and developed a one-piece lintel design solution taking into consideration loading conditions for each application.All special lintels were delivered to site as part of the project build schedule and helped to achieve the desired façade complementing both the fascia and canopy design. The welcoming shop fronts are sympathetic to building and have helped contribute to an attractive retail and leisure development.The 30,000m2 of retail space built over two phases will eventually consist of 125 retail units, generate 1,200+ additional jobs and create a new retail destination for the region with the aim to attract over 39 million tourists a year.

application area: domestic heatinguse type: gas fireplace project scope: restore fireplaces, rebuild chimney, line chimney ductadded value: 25-year guarantee on liner, quick and clean install, non-destructiveBackgroundThe camera survey revealed cracks in the chimney flue of a large victorian house in Muswell Hill. To protect against carbon monoxide leaks, the chimneys had to be lined before the gas fireplaces could be fitted. A flexible and uninflated FuranFlex tube was placed inside the chimney duct. Each FuranFlex liner is produced to fit the dimensions of the duct. Hot steam is used to inflate and harden the liner, fixing it in position.Statement of workThe installation took one day per chimney. The jointless and air-tight liner provides good draught and a clean and safe operation for the fireplaces. When FuranFlex liners are inflated they take up the shape of the chimney, providing maximum lined diameter and natural draught.

application area: commercial gas heatinguse type: condensing gas boilersproject scope: line commercial freestanding chimney for condensing operationadded value: corrosion-resistant, air-tight and waterproof finishBackgroundThe combustion gases from the school's boiler room are exhausted through a freestanding 28-metre brick chimney. The structure was not suitable for the wet operation of condensing boilers. FuranFlex-25 Black was the chosen lining material.The new boiler plant required a 500mm diameter flue liner but the chimney could not accommodate a rigid liner this size. A FuranFlex25 Black liner was therefore specified as it expands into the rectangular flue shape when inflated with steam.Statement of workFuranFlex25 comes as a folded and soft tube. Inflating with steam irreversably hardens the liner fixing it in place. Within a few hours of steaming the liner was ready for connecting to the boilers. The appropriate adaptors/terminals were fitted making the chimney ready for operation.

BackgroundWard Flooring were required to fit a Stair Nosing which met DDA and Equality Act guidelines. Whilst helping to create an attractive and colourful new learning environment for the school’s students.SolutionThe new Q Range, available in 21 special profiles of Stair Nosing proved to be the perfect solution. This unique Stair Nosing design proved to be the most suitable solution for installation in Drapers Mills Primary Academy. Owing to its all over tread design, which provides a slip resistant surface from the nose to the back edge, gives the benefit of extra safety when ascending or descending stairs.The satin etched aluminium riser surface provides the double benefit of being scratch resistant and it inhibits the potential for ‘glare’, which is one of the requirements of the latest BS8300:2008 and Building Regulation guidelines applicable to stairways in areas of Public Access. For more information about the Q Range of Stair Nosings visit www.quantumflooring.co.uk.

Ward Firth 9 at The Northern General Hospital underwent a complete refurbishment as part of an essential maintenance project recently which included redecoration and new flooring as well as the installation of Yeoman Shield Wall Protection Panels and Guardian Handrail.After the work was completed the ward lookedsmart and refreshed which left the originalNurses Station lack lustre, as pictured to the left.Yeoman Shield were able to offer a solution to theworn work-unit with the application, to the sidesof the desk, of 2.0mm thick FalmouthEx protectionpanels in light grey to match the surrounding décor.The tops of the work stations were covered withYeoman Shield Satin Pastel Smooth panels in thecolour Clay.Not only did the covering of the nurse’s stationwith Yeoman Shield products reflect the newsmart décor of the wards but also gave them anextra lease of life with a durable impact resistantand easy to clean hygienic finish.

Holland Park is one of the UK"s first and most famous comprehensive schools. At a cost of £81m it was financed by selling off part of the original school site to finance the building of the new six-storey school for 1,500 pupils.Situated within a Conservation Area and adjacent to the Royal Borough of Kensington and Chelsea’s largest park, the balustrade fencing was chosen to reflect the prestigious nature of the new school's striking façade of copper, brass and bronze that adds character to the building and was designed to integrate with the heavily wooded nature of the site.The balustrade was designed as a modified version of Lang+Fulton's Novara-34 anti-climb fencing. The grating panels feature a narrow 34mm aperture which is particularly suitable for schools. The installation included a stepped area and an elevated walkway which required face plate fixings engineered to cope with a parapet application.Fencing and posts were supplied in a hot-dip galvanized and polyester powder coated finish.

The new flagship outlet of Pioneer Foodstore in Carlisle was built to a high specification with the aim of significantly extending their client base. The planning application had to meet the requirement for a screen to conceal the roof-top services and air-conditioning plant.Italia-80V was proposed, which could be bent to a radius, to fulfill the vision for a semi-circular end to one side of the compound. The 2950mm high steel louvre panels were welded onto appropriately shaped RSA support rails at top and bottom, which were supplied with multiple holes for fixing to the posts to ensure perfect continuity of spacing. A double-leaf gate was also seamlessly incorporated by using a front fixing design.Lang+Fulton worked closely with the architect at an early stage to advise on the fixing points for the posts which would carry the screen. This ensured that the thermal barrier and waterproof membrane could be wrapped up the footings for a neat and effective installation.

Kestrel Court is a bespoke development of nine apartments, comprising of one 3 bedroom and eight 2 bedroom high specification properties. Offering tree lined views, off street parking and private gardens, the development is nestled near Ewell Village, granting easy access to shops and restaurants. Its prime location provides A3 access to the M25 and trains to London. Also nearby is Bourne Hall, which features a library, theatre, museum, and various amenities, and Nonsuch Park, an English Heritage-listed historic park.Cellecta’s DECKfon Batten 70 was specified by 1929 Architects as they have been rigorously tested and are Robust Detail complaint for steel, concrete and timber separating floor applications. The battens consist of a layer of recycled, low resonance, open cell, flexible polyurethane foam bonded to an FSC/PEFC certified timber batten.Turnbull Homes were supplied 500m² of Cellecta products for this development in Epsom.

Pembroke House is an assisted living home located in Camberley. The home had a conversion of the second and third floors and construction of a 2 story roof extension to provide 116 affordable apartments, as well as 20 in a dedicated dementia suite. Facilities include a private dining room, lounge areas, restaurant, cinema, library, café, spa bathroom, bistro, library, beauty salon and activities room. Located in the city centre, the building has underground parking, garden terraces on the 4th Floor, and a porte cochere providing outdoor space for residents to enjoy.Cellecta’s DECKfon Batten 70 was specified by PRP Architects as they have been rigorously tested and are robust detail complaint for steel, concrete and timber separating floor applications. The battens consist of a layer of recycled, low resonance, open cell, flexible polyurethane foam bonded to an FSC/PEFC certified timber batten.Wates Construction was awarded this 2,880m² contract to construct this development in Surrey.

Lionweld Kennedy designed, supplied, fabricated and installed extensions to existing platforms in order to accommodate longer trains and add a new emergency end of platform staircase . The platforms we worked on was Shepherds Bush, Imperial Wharf, West Brompton and Clapham Stations.We provided GRP deck, below deck screens, mesh litter screens, end of platform steps, fencing and lockable gates as well as associated handrails, plinths, fixtures and fittings.The GRP deck panel’s increased strength allows spans of 4000mm clear span with a 5kn/m² pedestrian loading.This meets all network rail load requirements and is fully approved and in use.Additional strengthening to the deck was required to accommodate the lighting/CCTV columns shown above.We added white and yellow edge lines and safety lines as well as the tactile pavers moulded to the deck.The gritted anti-slip surface is also ideal for this application where safety is paramount.

With their proficient knowledge and background in conservation and working with listed buildings, 4 S Architecture (4SA) have completed numerous successful residential and workplace refurbishment projects around London, but this year the rising firm has proficiently completed the renovation of the striking Grade II listed 100 Pall Mall building. The design for new interventions is based on the original construction’s paired back ‘stripped classicism’ style by the renowned 1950’s architectural practice McMorran & Whitby geometry and materiality.  4SA’s approach was one of respect for the historic fabric while simultaneously updating the design to suit today’s modern office occupier.  In Hamson’s words: “Our practice’s design methodology starts with understanding the DNA of a building: what are the forms, materials, patterns and shapes that already exist [...]  Rather than introducing new forms and colours, those already present in the building were used to develop the design of the new interventions.  For instance inspiration for the green reception area wall panelling takes its queues from the prominent green marble arches, while the barrel vaulted ceiling informs the arched seating niches and tenant signage recess.Julia Hamson, founder and Director at 4SA, spoke highly of John Holmes’ attention to detail when it came to developing the bespoke ironmongery package for this project which features a combination of brushed brass and a patinated bronze ironmongery. “John asked us about our architectural concept for the design proposals at our first site meeting, which was a refreshing change when speaking with suppliers. We talked about how the existing barrel-vaulted ceiling and the arched green marble portals in the reception were two of our key design drivers in terms of generating what shape we chose for seating niches and tenant boards in the reception. Hearing this, John suggested that the top of the push plates could be arched to match.  At 4SA we firmly believe that paying attention to the smaller details is just as important as getting the big gestures right,  and it is this meticulous focus which can really distinguish a project. John’s suggestions with the ironmongery package throughout really helped to elevate this project.”Julia worked successfully with John at 3v, thanks to their shared design ethos and understanding of the existing building fabric. They worked closely together to develop a tailored hardware package; including the replacement of all existing stainless steel fittings with patinated bronze ironmongery for more utilitarian functional ironmongery elements such as hinges and push plates on smoked oak doors, and brushed brass for new decorative ironmongery elements.Julia recalls that “we received great feedback from client on the project and they were so happy with the design approach to the refurbished staircase with its new carpet, paint, lighting and ironmongery from the ground to first floors, that they rolled it throughout the rest of the building right up to the seventh floor.”Coordinating ironmongery schedules, when every door has an individual requirement, can be difficult, but according to Hamson, “John made me feel comfortable that nothing was going to get missed; this is what you want as an architect. Ironmongery schedules can be complicated and time consuming, and if there is someone who can do something better than you can in-house, then its best to take advantage of that skill and expertise to get the best result.”Photography: Neil Kenyon

Travelodge was the first Budget Hotel brand to launch in the UK in 1985. Since then Travelodge has undergone a radical transformation, opening more than 500 hotels (over 37,000 rooms), and moving from being a roadside hotel chain to become one of the UK’s largest, and fastest growing, highly recognised budget hotel brands.Soundis supplied FFT2 Acoustic Saddle Cradle & Batten System as well as 70mm Soundproof FFT1 Acoustic Battens. Each of these systems are compliant with Robust Detail criteria and each are able to significantly reduce and improve Airborne and Impact noise performance levels.Our Cradle and Risers are manufactured from 100% recycled materials assisting to the sustainability targets of projects.

Iconic Manchester Central Convention Complex is an exhibition and conference centre which has undergone a £30m renovation with a seating capacity of 9,500. As a leading venue, sustainability is at the heart of everything Manchester Central do.The centre attracts 500,000 visitors annually, so the senior management team had a desire to engage visitors better and transform the user experience. By switching to 50 SAVORTEX adDryers, the following benefits were delivered. 88% energy saving per dry vs previous dryerOperational savings from smart washroom cleaning alerts and analytics dashboard0% service disruption from remote product health alertsEstimated ROI: 7 months & CSR reportingAdvertising revenue-share

Groupe Atlantic’s mission is to help society rise to the challenge of reducing energy consumption and increasing the use of renewable energy whilst still satisfying the demand for thermal comfort. So when RFD Interior Architecture was asked to design and build the interiors for its new Expert Training Academy in East Yorkshire, where the heating and hot water industry could learn about the next generation of renewable energy sourced appliances, it was key that the academy’s interior should itself have minimal impact.With this in mind, the project focused on mirroring Groupe Atlantic’s commercial approach by using sustainable materials and recycled products wherever possible to provide a practical, low maintenance interior with authentic natural aesthetics.

Designing distinctive and confident pieces inspired by vintage fashions, RIXO has become a cult British brand. So when it came to fitting out its latest high street store in London’s trendy Carnaby Street, founders Henrietta Rix and Orlagh McCloskey wanted an individual look with a nod to past decades that would also allow the personality of their hand-printed clothing ranges to shine.Appointing design studio Cúpla to create an empowering interior, RIXO was keen to stay true to their sustainability commitment by choosing British designs and family run suppliers. In line with their philosophy of designing one-off pieces that will become tomorrow’s classics, the aim was to create a welcoming environment and a memorable personalised experience.

Home Bargains, a leading UK retailer, sought to embrace sustainable infrastructure by introducing EV charging across their UK car park network. Partnering with Rolec EV, a pioneer in EV technology, they installed a mix of 25 AC fast and DC rapid chargepoints across 14 sites, with plans for further expansion. Tailored to meet the needs of both customers and fleet vehicles, the charging network offers bespoke branding and smart back-office management for seamless operation. This initiative not only optimizes fleet charging, reducing downtime, but also contributes to the advancement of the UK's public charging network, promoting the transition to electric vehicles.Click "view more" to read the full case study.

The Cyclepods Canterbury 20 Bike Compound is a secure facility for bikes with the ability to add extension units to suit most spaces. Shelter manufactured from hot dipped steel Galvanised 50 x 50 box section to BSEN ISO1461 Transparent PET 4mm roof Optional Transparent PET 4mm sides Aluminium fixing straps Anti-climb end panels No crawl under perimeters Angled roof Rear security panel Front security swinging gate Padlock/Hasp locking mechanism BREEAM AND CODE FOR SUSTAINABLE HOMES COMPLIANT This cycle compound can help contribute towards gaining ENE8 Cycle storage credits when used in the appropriate situation

The Cyclepods Canterbury 40 Bike Compound is a secure facility for bikes with the ability to add extension units to suit most spaces. Shelter manufactured from hot dipped steel Galvanised 50 x 50 box section to BSEN ISO1461 Transparent PET 4mm roof Optional Transparent PET 4mm sides Aluminium fixing straps Anti-climb end panels No crawl under perimeters Angled roof Rear security panel Front security swinging gate Padlock/Hasp locking mechanism BREEAM AND CODE FOR SUSTAINABLE HOMES COMPLIANT This cycle compound can help contribute towards gaining ENE8 Cycle storage credits when used in the appropriate situation

A Classic versatile bike shelter. Galvanised box section construction with a clear UV rated PET-G roof and optional sides. Can be easily configured to form compounds as well as add on extension units. Shelter manufactured from hot dipped steel Galvanised 50 x 50 box section to BSEN ISO1461 Transparent PET 4mm roof Optional Transparent PET 4mm sides Aluminium fixing straps Anti climb end panels No crawl under perimeters Angled roof BREEAM AND CODE FOR SUSTAINABLE HOMES COMPLIANT This cycle compound can help contribute towards gaining ENE8 Cycle storage credits when used in the appropriate situation

This exclusive up-market housing development in rural Somerset, required surfacing for what would become an adopted residential road. Planning requirements specified that a sustainable form of drainage would be needed to gain planning consent. ULTIPOROUS, Tarmac’s durable porous asphalt was recommended. It would allow full infiltration of rainwater to eliminate puddles and standing water even after heavy rain. It would also achieve a safe, all-weather surface for residents and avoid surface run-off into the local catchment. The approach taken, meant that no drains or manholes were required, which is another advantage of using this product for architects and designers. It would also deliver lasting durability, helping to minimise future maintenance requirements.

After an enquiry from Tenterden Town Council in 2013, Jacksons installed 65m of 1 metre high Anti-Trap Bow Top fencing and 3 matching single leaf gates around the play area. Over ten years later, the fencing and gates could almost pass as being new, showing no signs of weathering. Seeing first-hand the quality and longevity of Jacksons’ fencing and gates, and wanting to choose another sustainable solution, Tenterden Town Council made no hesitation to contact us again. Over 80 metres of our EuroGuard® Regular fencing and two 4.9m wide EuroGuard® Flatform double leaf gates were installed by our own team.

Ground source review: Ullenwood Court, Churcham HomesA development of large luxury family homes in the heart of the Cotswold countryside is being built with sustainability in mind by property developer Churcham Homes. Once complete, all 26 contemporary properties, located within 34 acres of stunning countryside, will feature innovative ground source technology that produces zero emissions or air pollution.Key FactsPrivate, new build development13kW & 15kW Kensa Evo GSHPs52 x boreholes between 141m – 227m deepHeating, hot water and coolingAnnual heating load 672,099 kWhHigh spec, luxury new buildsUp to 6,547sq ft

Following the devastating effects of the Grenfell Tower tragedy, Hatfield Close & Gerrard House fell into the category of social housing buildings that needed to be reclad to meet safety standards and Terracotta cladding offered a solution that satisfied the required standards and ticked all the boxes. BackgroundOn the 14 June 2017, a disaster that shook the nation taking away the lives of 72 people, injuring many others and devastating families and a whole community became the core of public unrest and resulted in a mass scale enquiry that identified around 2,000 buildings over 18m tall clad in dangerous combustible materials in England alone. The cladding crisis exposed that not only did the buildings pose an immediate fire risk to residents but also saw flat owners facing building insurance premiums, extensive and costly remedial work and mortgage lenders deeming the properties unsafe and ceasing to lend money against them. The Grenfell tower tragedy resulted in the review of the building regulations nationally and internationally in countries including Australia, Malta and The United Arab Emirates and in a government pledge of over £5bn towards the remediation of fire safety problems in high rise buildings. The three Hatfield Close & Gerrard House blocks were identified as being clad with ACM, the cladding material used at Grenfell. The projectAlthough originally constructed as a concrete frame with brick infill sections, the Hatfield Close & Gerrard House buildings experienced weather penetration issues during the 1980s and the 1990s that led to a programme of improvements which included the introduction of an ACM rainscreen system in the 2000s which during the post Grenfell tall buildings cladding mass review was found unsafe. Only weeks later emergency works to strip the hazardous cladding began.  Although the primary objective of the project was to improve the fire safety performance of the three blocks, the project team took the opportunity to redevelop the buildings to also improve their aesthetic and structural and thermal properties. The nature of the project called for a holistic approach led by a multidisciplinary team which included Michael Dyson Associates Ltd, a housing consultancy firm that specialises in the social housing sector, social housing main contractor United Living, a Lewisham Homes & Fire risk manager, independent consultants and resident representatives. The team, with guidance from the planners selected terracotta cladding as the material of choice due to its non-combustible A1 fire rating and robustness. In addition to its essential non-combustible fire classification, terracotta offered a large range of tile colours, shapes, profiles and textures that gave the team design freedom and opened the possibility to improve the aesthetic appearance of the blocks at the same time as offering durability due to being a natural product with no synthetic dyes and a life expectancy of 60 years +. The terracotta cladding system offered the façade contractor Novo Facades a simple method that allowed them to deliver a clean and non intrusive installation process which was key as the residents were living in the buildings all along. The project became a construction referent of inclusion and savoir faire. It was a winner in the Inside Housing 2020 Resident Safety Campaign Awards, it was shortlisted for ‘Best Community Engagement’ and Won ‘Project of the Year £10 million to £25 million’ awards at the 2021 National Building & Construction Awards. SolutionTerracotta facade panels are one of the cladding resources of choice in the market because it is a natural and versatile material that gives architects freedom of expression whilst it gives cladding and envelope contractors the advantages of a quick and easy installation process. The Argeton system is one of the principal terracotta systems used worldwide not only because it is a natural and versatile material but also because it offers a technical and cost-effective solution for the residential, commercial and health and education sectors. Argeton is CE and UKCA marked and one of the most tested systems in the market including a BBA and an EPD. NHBC approved and not subject to any restrictions on building height or proximity to boundaries thanks to its Euro-class A1 Fire certification, it is no surprise Argeton is one of the materials of choice not only in new builds but also for refurbishment or re-clad. Durable and fully recyclable, ISO 14025 and EN 15804 (European BREEAM equivalent) certified, sustainability is at the heart of Argeton’s values. Argeton terracotta cladding systems are available in a range off the shelf and bespoke profiles, in lengths to suit and in natural, glazes, digital print and engobed finishes. https://tellingrainscreens.co.uk/profile-and-finishes/

As part of an exciting regeneration project in Cardiff, Lowfield Timber Frames specified SMARTPLY AIRTIGHT panels alongside a supply of their timber kits for a development of 12 two-bedroom houses in Heath, Cardiff.As part of an exciting regeneration project in Cardiff, Lowfield Timber Frames specified SMARTPLY AIRTIGHT panels alongside a supply of their timber kits for a development of 12 two-bedroom houses in Heath, Cardiff.The homes are built to strict Passivhaus standards, offering improved health and wellbeing conditions for occupants whilst requiring very low levels of energy for space heating or cooling. Additionally, using timber frame for the construction lowers the carbon footprint of the development.The major benefit of a Passivhaus build is the reduced energy consumption during the operating life of the structure. This will ultimately lead to reduced energy costs, heating bills, and even lower carbon emissions for the planet.The average air test result for the 12 homes came in at below 0.5 ACH. A Larsen truss panel (a lightweight wall extension which creates extra wall space to a house insulation) was also used in the project. It was 330mm deep with the finished wall make-up being closer to 500mm.Darren Jarman, Managing Director of Lowfield Timber Frames, commented: “The Highfields scheme in Cardiff was just one of several passivhaus schemes we have completed over the past 2 years. We now have an external wall build-up that not only meets the passivhaus standards, but also has extremely low embodied carbon credentials.“The external wall has been fire tested and achieves the airtightness required, all in all, reducing the heating requirements and the running costs of the property.”SMARTPLY AIRTIGHT is an airtight OSB/3 panel with integrated vapour control and air barrier properties for use as structural sheathing in timber frame structures. The airtightness is engineered into the OSB panel substrate, whilst the factory applied specialist surface finish technology provides increased and constant vapour resistance on the warm side of construction. The panels are suitable for both new build and renovations.The distinctive green layer of SMARTPLY AIRTIGHT is a UV cured coating providing increased and constant vapour diffusion factor. In addition, it provides a smooth and durable surface for taping the connections.The panels made to OSB/3 grade, are moisture resistant and can be used in humid conditions (service class 2). The hygroscopic nature of the OSB panel acts as a humidity buffer to help prevent interstitial condensation within the timber frame structure in limited cases of reverse diffusion.Jarman concluded: “Whilst there are other products available which will achieve the airtightness, we feel SMARTPLY AIRTIGHT is the most robust solution available and eliminates the possibility of accidental damage, resulting in a failed test.”The ambitious project is part of the ‘Cardiff Living’ programme, a 10-year partnership between Cardiff Council and Wates Residential, which will deliver 1,500 new homes at sites across the city.Discover more about SMARTPLY AIRTIGHT and its applications here: https://mdfosb.com/en/products/smartply-airtightFind out more about Lowfield Timber Frames here: https://www.lowfieldtimberframes.co.uk/Twitter: @LTFltd

The Spa at South Lodge, in the heart of the West Sussex countryside, is the picture-perfect, luxury destination for those seeking ultimate relaxation in complete comfort, far away from the pressures and strains of modern life. Designed by Hove-based architectural firm, Felce and Guy, this prestigious 44,000 sq. ft building sits harmoniously in its beautiful, natural setting with external facing bricks from Vandersanden selected to provide regular form, nuanced colours and natural texture for the project. Located in Lower Beeding, near Horsham, The Spa at South Lodge is a purpose-built spa within the grounds of an award winning 5-star hotel. It features a state-of-the-art gym and spin studio, indoor pool, outdoor hydrotherapy pool and wild swimming pool, a thermal suite and treatment rooms for members, hotel residents and spa day guests. In addition, The Spa at South Lodge includes the Ridgeview Beauty Bar and Botanica, a Mediterranean-inspired restaurant. Felce and Guy were commissioned to provide a full architectural design, then appointed as lead consultant and contract administrator to oversee the build carried out by main contractor, Beard Construction. The firm’s design balances the specific needs of the hotel and The Spa at South Lodge’s facilities with a sensitivity to the context of the countryside setting and close proximity to the main hotel. The resultant architecture sympathetically responds to these surroundings with the building deep-set into the landscape, minimising its scale, yet taking full advantage of the extensive views available to guests over the South Downs. As the landscape falls away, leading to natural water forms, so too does the new building with external terracing leading out to a vitality pool and down to an external swim pond. After reviewing and testing different samples in advance, Felce and Guy selected Vandersanden’s Lithium brick in a 50mm size for the project. This attractive, hand-formed facing brick comprises a sanded-coated and grained structure in a muted base grey colour with accompanying shades of buff and black to match the stonework colours of the main building at South Lodge Hotel. Over 100,000 bricks were sourced and supplied for the project by specialist brick distributor, N R Taylor of Lingfield, with the thinness of the brick helping to further reduce the visual scale of the Spa building. The horizontal lines of the brickwork act as a softening counterpoint to the vertical natural green oak cladding and large glass panelling that also feature as key elements in The Spa at South Lodge design. Elsewhere, the Lithium brick has been used in the copings, landscaping and dividing walls which create external contours and help to separate the terraces outside of the building. “The Vandersanden brick works with the other materials in the design to present a very organic aesthetic for The Spa at South Lodge,” says John Chapman of Felce and Guy. “It perfectly complements both the dark sandstone used in the original hotel and its mix of greys and brown as well as the natural surroundings. The straight, clean-lines and regular shape of the Vandersanden brick, together with the raked joint we’ve used, has helped emphasise the horizontality of the building and works especially well with the textured finish of the timber panels. As a practice, we set very high expectations which the Vandersanden bricks have undoubtedly satisfied.” In addition to a curving, meadow-grass roof, which helps to attenuate rainwater flow, the Spa at South Lodge benefits from other sustainable technologies and finishes. A biomass boiler system has been installed, and all drainage is contained on site, using reed bed technology. The existing ponds within the hotel grounds have been modified and extended to benefit the local ecology. Vandersanden itself is building a sustainable future for its business, having already invested in renewable solar and wind energy technologies at its major European production plants and committed to a pathway which will see the manufacture of CO2-neutral bricks by 2050. Underlining the significance of the project to the hotel and its management, every member of staff laid one brick as part of their contribution to The Spa at South Lodge. To find out more about the bricks used in this project or to see the wide range of high-quality bricks available from Vandersanden, click on the 'View more' link 

A global construction, energy and infrastructure organisation required a durable, chemical resistant floor coating solution with an anti-slip profile that would withstand the daily wear and tear of its internal vehicle repair and maintenance facility. VINCI Construction is part of VINCI Group, a multinational enterprise with operations in the energy, infrastructure and construction industries. Founded in 1899, the company now has a presence in over 120 countries with a global team of around 220,000 people. The Widnes facility is one of ten VINCI Construction UK locations and houses, among other facilities, a vehicle maintenance workshop where the company ensures their fleet of general and specialist vehicles. The industrial unit that houses the workshop previously had a concrete paving slab floor that proved to be uneven, unsafe, and difficult to maintain.  Not only did the new flooring solution need to address these concerns, it also needed to be both slip and chemical resistant as well as feature clearly marked automotive bays and provide enough durability to withstand frequent wheeled traffic as well as the impact of dropped tools and the weight of heavy equipment. Installed in a combination of RAL 7037 Dusty Grey and RAL 6024 Traffic Green, vebrores EP HBC was installed across the 332 m2 vehicle workshop, with the Traffic Green used to mark out the facility’s six automotive bays, before being outlined using vebrodeck PU Linemarker in Yellow. Prior to the installation of vebrores EP HBC SR – a system comprising an initial layer of vebro EP Primer followed two coats of vebro EP Universal with a broadcast of 52 mesh silica sand after the first coat for an anti-slip profile – the pre-existing concrete paving slabs were first coated with an epoxy DPM and a 20.0 mm screed to level the surface. vebrores EP HBC SR is a pigmented, solvent-free, slip-resistant high build epoxy floor coating system that is best suited to floors in medium duty processing areas where a textured, hard-wearing, chemical resistant finish is required. Available in a wide range of BS 4008 or RAL matched shades, the system is ideally suited to areas where there is a need for navigational demarcation and zoning. 

Extruded aluminium solar shading and screening systems cover the exterior of the new car park at the redeveloped Broadmarsh Shopping Centre in Nottingham. The solar shading screen by Maple Sunscreening is a stylish way to keep the lines and aesthetics of a building interesting, contemporary and smart, and to add colour and texture. The new Broadmarsh Centre is a key part of Nottingham’s plan to become the UK’s first carbon-neutral city. The site will have natural green spaces at its heart and will provide walkways based on a centuries-old city street plan to reconnect key parts of the city.A shade made to order                              Powder coating is an excellent finish for extruded aluminium, and Powdertech offers guarantees of up to forty years for the powders we apply. The designers wanted an earthy shade for the panels on the exterior of the car park, to blend in with landscaped green spaces. The designers sent us three pieces of terracotta in differerent sahdes and asked if we could match them. We developed the shades - light, medium and dark and the client chose the darkest shade which also reflects the red brick of some of the older buildings nearby. Powdertech coated the hollow rectangular box sections of 200mm by 50mm, making a total of 7,200sq metres of extruded aluminium coated and delivered, over a summer beleaguered by the coronavirus pandemic. The three terracotta shades are now one of our Collections.Sean McGrath, MD, Maple Sunscreening said "Maple Sunscreening Limited have worked with Powdertech (Corby) Ltd on a number of prestigious, high value projects. Broadmarsh required a significant amount of development of the colour to meet the architects vision. From initial submission of samples through to the final bespoke finish, chosen from matches to 3 shades of Terracotta, Powdertech supported Maple in achieving the desired result. The project itself went very well, backing up the initial development with on-time delivery"BenefitsWe can offer bespoke shades through our close relationship with major powder manufacturersFast turnaroundConsistent colour shade between batchesExcellent resistance against corrosionEasy to cleanSections can be drilled or cut without fracturing the coating.Material can be welded without affecting the finish.

AWARD-WINNING DEVELOPER REAPS BENEFITS OF SPECIFYING MARSHALLS FACING BRICKS FOR WATERSIDE APARTMENTS The use of concrete bricks, supplied by Marshalls Bricks & Masonry, contributed to both cost and schedule control during the construction of a premium waterside apartment development in Birmingham as well as providing sustainability benefits too.Located on a former boat yard site adjacent to the famous Old Birmingham Canal, Ultima at Sherborne Wharf is a premium collection of 87 one and two-bedroom apartments in Birmingham city center.Developed and built by Crest Nicholson, the 10-storey new build was originally specified and approved at the planning stage as clay brick, but looking to meet budgetary and availability requirements, the design team approached Marshalls Bricks & Masonry to seek an alternative solution.With stringent planning guidelines to work to, Marshalls recommended a list of cost effective options closest to those already approved, together with physical sample boards for visual review.The design team selected two facing brick options from the Marshalls Sandstock range. This particular range has the appearance of a waterstruck stock brick but with the benefit of dimensional accuracy to ease construction.The preferred options were the Hampton Stock and Waddon Stock, which were submitted to planning and approved. Requiring a quick turnaround, from initial contact to delivery, 341,000 concrete bricks were delivered within just two months by Marshalls.Most of the apartment block features Hampton Stock, an almost buff red brick, created from using more muted tones of red and orange. This particular brick also features the occasional subtle black brick running sporadically throughout, which helps the brickwork tie-in to the building’s powder-coated balconies, windows and doors.Intermittently, between the storeys, the bricks are stacked vertically, adding subtle design detailing to the building.The scheme also benefits from a sustainability perspective. According to available Environmental Product Declarations, concrete bricks have a lower embodied carbon than clay bricks and are 100% recyclable. Embodied carbon refers to the greenhouse gas emissions arising from the extraction, manufacturing and transportation, installation, maintenance and ultimate disposal of materials. Reducing these emissions will be crucial to mitigate the industry’s impact on climate change.Commenting on Marshalls involvement, Julian Lee, Technical Director at Crest Nicholson said “We initially decided to go with facing bricks from the Marshalls Bricks & Masonry range as they enabled us to come within budget while still allowing us to get the colour we wanted for the site. After working with the concrete bricks, we found they worked really well with the added benefit of the sustainability access that comes with them. The Marshalls Bricks & Masonry team came to site to work with us, and the site bricklayers to overcome any questions or concerns. All in all, the building appearance with these bricks finishes well.”

DRU Polo gas stoves bring warmth and comfort to Cornish hotel suitesDRU Fires, in partnership with leading Cornwall fireplace dealer Kernow Fires, has supplied five DRU Polo balanced flue gas stoves for the new beach lofts at one of Cornwall’s leading hotels.Watergate Bay Hotel on the north coast of Cornwall, originally designed to a be a railway terminus hotel, has been developed into an inclusive year-round destination. Its spectacular clifftop setting and location just a short hop from Cornwall Airport Newquay makes it a primary choice for travellers from all corners of the UK and beyond.The recent closure of Jamie Oliver’s Fifteen restaurant on the site paved the way for the £1.4 million development of the seven new beach lofts by contractors GSI and interior designers Dynargh Design, right above the beach. Described as ‘surf-in surf-out’ accommodation, the lofts have floor-to-ceiling windows with panoramic sea views. All have been designed to feel like modern city lofts, with warm textures and sustainable materials.High energy efficiencyThe DRU Polo gas stoves were chosen by Dynargh Design for their contemporary design, fitting in with the overall design and aesthetic of the beach lofts. In addition, they were selected for their A energy rating, 92% efficiency and the convenience of gas with easy remote-control operation. They have all-year-round use and are suitable for chilly autumn days and cool summer evenings. Their balanced flue system offers flexibility of installation, as they require no chimney and only need proximity to an outside facing wall. This enables them to be installed in the living space, bedroom or bathroom subject to the design of each individual suite.The beach lofts were completed in time for Cornwall’s peak 2021 tourist season, which has been hugely successful due to many more people taking their holidays in the UK during the Covid 19 pandemic. Impressive outlooks and sustainabilityKernow Fires owner Simon Breckon commented: “We’re pleased to have contributed to the success of the beach lofts and have seen strong growth in Cornwall’s domestic and commercial fireplace markets this year.”Watergate Bay Hotel CEO Will Ashworth said: “The beach lofts are our best rooms. They are sized very generously and the interior design represents our new approach to contemporary Cornish beach living.” Dynargh Design director Matt Hulme said: “The lofts have some of the most impressive outlooks of any hotel in Cornwall. But the interiors also needed to have enough appeal in the winter, when it’s dark at 5pm, that it feels warm, natural and enticing.”Sustainability was also an important factor in the design. “Getting active in the beautiful natural environment is at the heart of the Watergate Bay experience, and we’re committed to minimising the environmental impact of our design choices,” adds Will Ashworth.For further information visit: drufire.com, kernowfires.co.uk and watergatebay.co.uk

The ProjectIn aiming to create a facility capable of accommodating 55 million passengers a year, the Manchester Airport project became one of the UK’s largest airport development projects to date.An integral consideration for Manchester Airport Group (MAG) in their decision-making process was ensuring that any solution aligned with their overarching sustainability goals. These goals aim to consistently reduce their carbon footprint and uphold their carbon-neutral status, which they have maintained since 2016.Not only this, but MAG also had to consider a wider variety of objectives, including the long term operational performance of the whole building, lifetime costs and customer approval ratings, amongst many other factors.Finding a solution for over 100 washrooms, that aligned with these numerous, sometimes conflicting objectives, was imperative. Fortunately, the Diamond Dryer proved to be just the solution MAG was looking for.The SolutionSustainability: The latest generation of hand dryer technology, utilised by Diamond Dryers, uses a powerful brushless motor, ensuring that electricity consumption is minimised. Thanks to a low 300W rating, this, in turn, saves 90% of energy compared to conventional hot air dyers.For MAG, using hand dryers instead of paper towels immediately reduced waste generation too, and the need for waste collection/removal. This allowed for an immediate carbon reduction, delivering environmental and cost-saving benefits alongside.Reliability & Maintenance:The brushless motor technology that these Diamond Dryers use is super-reliable and the units are backed with a seven year warranty to offer long-term peace of mind.To minimise downtime, these dryers have just three replaceable parts, which on-site engineers hold in stock. This means that the units can be installed by them easily in minutes.Speed:In busy public buildings with significant peaks in traffic, washrooms must be able to manage sudden influxes of people to prevent congestion. Since airports face this challenge, a rapid drying solution makes a major difference. The Diamond Dryers specified by MAG meet this challenge, taking just 10 seconds to complete the hand drying cycle.Aesthetics:The aesthetic appeal of each washroom is an important issue. Unattractive or poorly coordinated hand dryers can detract from the overall ambiance. This aspect was particularly crucial for MAG.The sleek, contemporary design of the new Terminal 2 applies to every aspect of the building. Opting for the compact Diamond Dryer units, in colours and finishes to match the décor, provides a seamless sense of unity and cleanliness. This integration contributes positively to the overall impression of the airport complex.The ResultsIn considering all these factors as part of its washrooms strategy, MAG has been able to arrive at a specification that will deliver the best solution long-term. The process they have adopted here shows the potential for any other public building operator to benefit from advances in hand dryer technology and work towards a more sustainable future.*Please note that images on this case study are for illustrative purposes only, to demonstrate the Diamond Dryer in action in the washroom. These are not photographs of the Manchester airport washroom facilities.

Sector:     EducationArchitect:  Innes Associates Specified for: ·      Sustainable construction·      Inner timber frame ·      Durable external aluminium·      Design versatility·      Competitive pricingDesigned by architects Innes Associates, the latest addition to Cromer Road Primary School is a distinctive, L-shaped red-brick classroom building which wraps around a newly landscaped play space. VELFAC slim-framed windows and doors are a key feature of every facade, with dark grey external frames emphasising the pattern of shadows created by textured brickwork and inset window apertures. The VELFAC system has also helped architect Corrie Rounding meet challenging regulatory and sustainability targets while maximising usable space, increasing natural light and improving ventilation. ‘We pushed the contractor to specify VELFAC as we knew the composite frame was the right fit for the Cromer Road project,’ says Corrie. ‘The sustainability of the VELFAC system, and its low energy performance, met Department of Education requirements, while the robust external aluminium frame is ideal for a busy school environment. The design of the windows and doors also met our aesthetic brief, especially the inner timber frames. These are clear lacquered to emphasise the wood, provide a link with the trees surrounding the new building, and to deliver a less ‘sterile’ finish than aluminium or uPVC.’The VELFAC system could also meet key ventilation, daylighting and budget targets: ‘To manage costs, and maximise daylight in the right places, we concentrated our glazing allowance at the areas of most activity,’ explains Corrie, ‘but we also used windows to maximise the usability of the interior. For example, we used tall slim VELFAC units to illuminate the staircase but placed larger windows directly under the stairs to create an additional and useful breakout space.’The Cromer Road building is naturally ventilated, unusual for a Department for Education funded primary school project, with VELFAC units carefully configured to support an efficient flow of fresh air: ‘We wanted to make sure the building could stay comfortable without the need for mechanical cooling, even through the hottest summer,’ says Corrie. ‘This meant the placement of smaller windows on south facing facades, to manage solar gain, and the specification of multiple opening units across the building, including high level teleflex-operated lights. These are especially important in the classroom window screens where ventilation is guided by CO2 monitors.’ To ensure the security of children and staff, all windows also feature restrictors, with finger guards fitted to doors as an additional safety measure.Corrie was also pleased with the support provided by the VELFAC team, especially in the early stages: ‘VELFAC provided the estimates and performance data we needed to convince the contractor that VELFAC was the ideal solution for this project,’ she says, ‘and the school was certainly very happy with the end result’.

The Olympic Village consists of 11 blocks, each block comprising between six and eight individual buildings, which are eight to twelve storeys high. Of the many amenities in the Village, by far the largest usage is for apartments, of which there are around 3000 units.Despite the height and density of the scheme, it has a surprisingly open feel, aided by the glazed winter gardens and mostly generous sized balconies, which are very much in evidence throughout the entire development. There was a huge demand here for the Schöck Isokorb®, with around 10,000 thermally broken structural connections to be considered. For podium slabs and pre-cast balcony applications the Isokorb® T type K, for concrete-to-concrete connectivity was used. The T type S, T type Q-P and Schöck SLD dowels combined to meet the requirement for securing the winter garden balconies. Types SK-MM1 and SK-MM2 for steel-to-concrete, provided the solution for connecting the various concrete frames to steel balconies.Some of the steel balconies had a cantilever length of approximately two metres and in most cases SK-MM2 units offered the ideal solution. However, in certain locations – concrete edge beams for example – the reinforcement bars had to be shaped to suit and for these applications special SK-MM1 modules were utilised.The unusual T-shaped winter gardens provided one of the greater challenges. Remarkably, the winter garden concrete slabs are designed to span two building blocks – approximately seven metres – and it was essential to allow for movement of the slabs by combining the Isokorb® T type Q-P at one end and SLD dowels at the other.Exceptionally strong steel-to-concrete thermal break connections were required and usually the Isokorb® T type SK would be the natural choice. On this occasion however, the forces involved exceeded even the capabilities of the SK units and it was necessary to design a T type S configuration, in combination with a specially developed steel bracket. Back at ground and first floor levels a huge number of T type K concrete-to-concrete thermal breaks were required for the large slab sections. In some cases the extreme dimensions of the slab sections resulted in thermal movement beyond the Isokorb®'s capability and SLD dowels were used in their place.

FlexEJ has completed the design and fabrication of a batch of metal expansion joints for a UK pharmaceuticals manufacturer.Specifying an expansion joint in a pharmaceutical production line can be problematic. For this project, the piping design required expansion joints but a fundamental requirement was ease of cleaning and a complete avoidance of product retention.A possible solution could have been a pharmaceutical rubber expansion joint which is crevice free but its inherent design limits its flexibility and – as with any rubber expansion joint – it has a relatively low operating temperature limit.This formed the basis of the specification brought to FlexEJ’s engineering team. The design case was to meet 270 Deg. C and 10 Bar G with a high degree of flexibility so a metal bellow would be best suited to this application. But in a conventional bellow or expansion joint the convolutions are prone to retain product or contaminants. A liner can sometimes be used but again product can get behind the liner so the problem is not entirely eliminated.So how to maintain the highest standards of cleanliness inside the bellow once installed and in operation? The solution lay in designing a specific ‘open’ convolution profile which prevents contaminants getting lodged within the joint. The team’s clever design of profile, combining with the unit being used in vertical alignment leads to the bellow being self-draining – and at all movement positions. To achieve the high levels of purity and cleanliness required for this application’s flowing media, the bellow had to be fabricated in 316 stainless steel with a very high surface finish.The expansion joint also includes threaded mounting bars – these enable the bellows to be contracted slightly to enable easy removal from the pharmaceutical line when required. The smooth, polished rods seen in the image here are limit bars to prevent accidental over-extension. Each joint is also fitted with pharmaceutical grade aseptic flanges – smooth on the inside and sealed with an ‘o’ ring. On completion, the complete units were electro-polished for additional surface improvement and cleaning – and that gives them their photogenic qualities seen here.If you are interested in finding out more about FlexEJ's range of pharmaceutical & aseptic metal bellows, please contact our Technical Sales Team on +44 (0) 1384 881188 or send an email to sales@flexej.co.uk.

Electric loft ladders offer a superb solution for easy access to loft spaces. Especially for rooms with a very high ceiling, such as this property in Edinburgh.The challenge…Premier Loft Ladders received an enquiry from Magnus in Edinburgh who discovered the loft access specialist through an internet search. Magnus’ goal was to purchase a sturdy retractable ladder as part of a larger project; altering the loft space to function as a study, separate from the living area below.The ladder had to offer reliable, safe access to and from the loft whilst bearing in mind a high ceiling of 3.5 metres with restricted space for the ladder to deploy when opening. Ease of operation was also of great importance to Magnus so that deploying and stowing the ladder away could be made as effortless as possible.The Solution…With a heavy-duty aluminium structure and space saving qualities, the Supreme Electric from Premier Loft Ladders was chosen for this application.The Supreme Electric comes with a reliable motor, hard wired to the main supply via a control box and backup battery so it can be deployed and retracted effortlessly with the push of a button! Hard wired switches were also supplied, one on the landing and one in the loft area next to the opening so the ladder can be operated from above and below.The ladder itself features large treads (140mm deep) and a telescopic hand rail as standard, with an additional handrail added for this specific application providing safe, easy access to and from the loft.Installation Challenges…After the Supreme Electric ladder had been installed, there was found to be an issue preventing it from operating automatically. During this time Magnus could still use the ladder manually, thanks to the override option and counterbalance spring design.We worked with Magnus and his electrician to try and resolve the issue. This included checking warning indicators and working through a trouble-shooting guide. Unfortunately, it was not possible to fully diagnose the problem.As such, we sent replacement components for the ladder which were successfully installed by a different firm to the original installation team. After this the ladder operated perfectly, for which Magnus was very grateful.The results…A perfect solution was achieved for Magnus. The Supreme Electric ladder was positioned comfortably in the available space and gave him a safe, reliable access to and from the loft.