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Durable, high strength, low permeability concrete for green energy plant

Durable, high strength, low permeability concrete for green energy plant

Tarmac

The Margam Green Energy Plant is a long-term, multi-million pound investment into the Welsh economy to help meet the country’s renewable energy targets whilst also strengthening the country’s energy security. A durable concrete was required for the storage silo that housed wood chip to feed the plant.For this project Tarmac suggested their TOPROC SY be used as an overlay on the finished concrete slab as a protective high strength screed. TOPROC SY comprises a micro-silica mix with steel and macro fibres designed to give high levels of abrasive and impact resistance. This product is highly suited to heavy industrial areas such as container handling, metal recycling, waste, loading bays and any other aggressive environments. The main benefit is extended length of time the product will perform compared with traditional concrete therefore saving cost on continual replacement.
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Fluid Concrete and Gap panels Installation

Fluid Concrete and Gap panels Installation

LIVING CONCRETE LTD

Large scale Fluid Concrete installation to all floors, window sills and stairs in Cement Grey colour. Oxicrete finish application to bathroom walls in Brown and Terracotta Red finish.Manufacture and installation of bespoke Gap panels in Rough Mist finish to shower walls.Materials used: Large format Gap GRC wall panels in Rough Mist finish, sealed with hydrophobic agent and clear sealant. Cement Grey Fluid Concrete floor coating and Oxicrete wall coating in Brown and Terracotta Red finish.
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Concrete Reception Desk at Goat Yard, London

Concrete Reception Desk at Goat Yard, London

LIVING CONCRETE LTD

Goat Yard, formerly a Victorian Warehouse building named Albion House, underwent comprehensive refurbishment to offer grade A office accommodation, totalling 30,484 sq ft. Refurbished by West 1, a leading high-end office fit-out Contractors, the building boasts a newly reconfigured reception area. The Living Concrete team were commissioned to cast and install a custom-build concrete reception desk.Spanning 3m long, the single cast was made offsite, without any joints and finished in Mist Pitted finish to resemble a real, cast in-situ concrete. Laminated grey joinery and black Forbo rubber-lined worktop completed the look.
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Concrete Reception Desk at Coventry University

Concrete Reception Desk at Coventry University

LIVING CONCRETE LTD

As part of a redevelopment at Coventry University, the Faculty of Arts and Humanities was transformed to feature a hyper studio designed for cross-disciplinary projects and new reception area.First of three, this new reception desk was assembled and finished by our team on site. Large precast polished concrete sections in Silk Mist finish were carefully fitted with a geometrically shaped Corian surround. We also added LED lighting strips to provide evenly distributed lighting around the area. We used our unique eco BTX ultra high performance concrete mix technology which helps to give our products the durability and performance they need.
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Floating Concrete Garden Steps – Oxted

Floating Concrete Garden Steps – Oxted

LIVING CONCRETE LTD

The Living Concrete team were commissioned to design and create large format, precast GRC floating garden steps at a private residence in Oxted. Working closely with the client, we constructed a cascade of floating steps to create seamless access on what was quite a difficult tiered site. Having assessed all the practical and logistical issues, we worked out a tight 10 week schedule of measuring, landscaping, pre-cast and on-site installation of all the elements.This project had many challenges in its design and execution and covered a large external area on different levels incorporating very heavy concrete elements – creating this stunning feature.
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abdrn - Comfortable Concrete (Custom Design), Polished Concrete (LVT)

abdrn - Comfortable Concrete (Custom Design), Polished Concrete (LVT)

Milliken

As part of a major rebranding project, global asset management company abrdn reimagined its Edinburgh workspace, with collaboration, choice and well-being were key elements of the design brief. A custom take on Milliken's Comfortable Concrete iconic design and its co-ordinating LVT floor covering Polished Concrete has been installed to create the aesthetic and performance the design team were looking for.
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Concrete Reception Desk, Grain House Covent Garden

Concrete Reception Desk, Grain House Covent Garden

LIVING CONCRETE LTD

Grain House was a complex, heritage-led refurbishment unifying and extending four historic buildings in Covent Garden with a rich history typical of this iconic location. Our team manufactured and installed a concrete reception desk for a new reception area. The results speak for themselves in this stylish modern office space where this stunning 4.6m long reception desk takes centre stage.The concrete worktop was designed to incorporate the client’s logo and we used our unique eco concrete mix technology which is lighter and stronger than traditional concrete. This helps to give the finished products the durability and performance they need. Despite the complex and detailed casting and installation required for this project, everything was completed to a high spec for the client.
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Concrete Cantilevered Floating Stairs

Concrete Cantilevered Floating Stairs

LIVING CONCRETE LTD

The design comprised of a three-storey-high, bespoke GRC concrete staircase with floating precast steps and landings, all in Rustic Grey finish.For the floors and landings we used Microconcrete coating in Lead Grey colour to create a contrasting effect with the lighter coloured walls and the imposing ceiling suspended fireplace surround was hand coated with Microconcrete in Metallic Bronze finish.
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Cedral Lap fibre cement cladding specified as the building material of choice by luxury developer Cedarmill Developments

Cedral Lap fibre cement cladding specified as the building material of choice by luxury developer Cedarmill Developments

Cedral

Cedral Lap fibre cement cladding has been specified as the building material of choice by luxury developer Cedarmill Developments, adding real kerb appeal to its latest residential project in Hornchurch, Essex.Over 450sq.m of Cedral Lap in colour Pewter has been installed across a selection of three storey family homes, creating a contemporary visual appeal that perfectly encompasses the developer’s commitment to providing the highest standard in premium housing.Cedarmill Developments is dedicated to constructing residential and commercial properties across the UK’s Southern regions, offering clients first class functionality and style. The latest site in Havering consists of a combination of luxury detached houses, which will be completed in autumn 2019.Seamus Tattan, Senior Contracts Manager at Cedarmill Developments, said: “This is the first time we have specified Cedral Lap fibre cement cladding and we are already looking to utilise the material on a further two upcoming residential developments as we are so impressed with it.“Initially, we were looking for an exterior solution that offered the highest standards in aesthetics and fire performance, whilst offering the greatest value for money. Cedral surpassed these requirements, enabling us to create a resilient and stylish exterior that we are confident will offer the same impressive kerb appeal in years to come.”The properties’ ground floor is constructed of brick, with Cedral Lap clad across the first and second floors. This creates a contemporary New England style aesthetic that works in perfect harmony with the sleek black windows and doors.Seamus continued: “I cannot fault the Cedral team for their expertise and guidance, from the initial specification process, right through to final installation of the product. We look forward to working with Cedral on our upcoming developments as we continue to create beautiful homes.”Cedral Lap fibre cement cladding is a low maintenance alternative to traditional cladding materials, offering a minimum life expectancy of 50 years. Resistant to rot, attack from insects and the external elements, the easy to install solution is available in a wide range of shades and finishes and has a Class A fire performance rating.
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One in the chamber for concrete specialist as turbine project reaches completion

One in the chamber for concrete specialist as turbine project reaches completion

Whites Concrete

Whites Concrete has supplied a pre-cast concrete chamber for an 11-tonne Archimedean screw turbine installed on the banks of the River Esk in Whitby, North Yorkshire by national engineering and construction company JN Bentley. The Whites Concrete chamber has been constructed using robust Groundwall L-shaped units, to house the 2.9m diameter screw turbine. The latter will operate with up to 4 cumec with a rated capacity of 51.6KW as it generates electricity for Esk Energy (Yorkshire). Esk Energy secured funding towards the cost of the project through a community share issue.
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Whites Concrete panels for cemetery wall structure in Wigan

Whites Concrete panels for cemetery wall structure in Wigan

Naylor Concrete Products Ltd

Precast concrete Groundwall panels, designed and manufactured by Whites Concrete with a special rock face finish to blend in with existing surroundings, have replaced an integral part of a cemetery wall structure in Wigan. The 2.35m high (1m wide) concrete panels, which were formed with a bespoke liner, were installed on time and within budget by Parklands Services, a leading construction provider in the North West. Shaun Edwards, Managing Director of Parklands Services, commented: “We were very impressed with the turnaround, quality and detail of the precast panels from Whites Concrete".
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Granary's Peacock - F. Ball's System LVT Range Delivers Grand Design

Granary's Peacock - F. Ball's System LVT Range Delivers Grand Design

Ball, F and Co Ltd

Products from F. Ball and Co. Ltd.’s System LVT range, including the company’s fast-track, fibre-reinforced transitional adhesive, Styccobond F58 PLUS, have been used to install luxury vinyl tiles in an ambitious, modern self-build property in rural Cambridgeshire.Flooring contractors began by thoroughly vacuuming the building’s concrete subfloor to remove dust and debris. F. Ball’s technical service team recommended treating the subfloor as a newly installed screed for the purposes of moisture management, despite being installed months earlier, as it had been left exposed to the elements since. Therefore, Stopgap F77 waterproof surface membrane was used to create a barrier to prevent excess subfloor moisture attacking adhesives and floorcoverings, potentially causing floor failure.Once the waterproof surface membrane had cured, the surface was primed using Stopgap P141. Stopgap 300 HD heavy-duty levelling compound was then applied over the entire ground floor to create a perfectly smooth base for the receipt of floorcoverings. The product’s high compressive strength and excellent self-levelling properties help create a flawless finish when installing LVTs, while ensuring a long-lasting, aesthetically pleasing floor finish even when subject to high levels of wear.The contractors then used Styccobond F58 PLUS and Styccobond F49 Hybrid PS temperature tolerant, moisture resistant, pressure sensitive adhesive to install wood-effect LVTs over the 372m2 area. Styccobond F49 was used where floor-to-ceiling windows were likely to cause temperatures to rise significantly as a result of solar gain.Styccobond F58 PLUS was used to install vinyl tiles everywhere else. The fast-track adhesive enables floorcoverings to be installed from as little as five minutes after application, transitioning from a wet-lay adhesive to become fully pressure sensitive. Reinforcing fibres in the formulation provide resistance to lateral movement, holding tiles firmly in place and reducing the potential for them to slide around when working. The adhesive’s high bond strength and strong initial tack also prevent excess adhesive oozing between joints, facilitating easier application.All of the products used in this installation feature in the F. Ball System LVT range: subfloor preparation products and adhesives which, used in combination, can help achieve optimum results when installing LVTs.Commenting on the project, Richard Argyle of 4 Floor Fittings, said: “It’s the best screed I’ve ever done. The levelling compound had no imperfections whatsoever. Styccobond F58 PLUS allowed floorcoverings to be installed over large areas in one go while helping with the precise alignment of LVTs. The result is a visually striking finish in keeping with the rest of the project.”
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Lake District stream unstraightened in concrete project

Lake District stream unstraightened in concrete project

Naylor Concrete Products Ltd

Pre-cast concrete panels were used in an unusual project to carry out the ‘re- meandering' of a historically straightened section of Swindale Beck in the Lake District. Whites Concrete supplied its precast Rockwall and Groundwall panels so that Coffey Construction could quickly and efficiently form a new Coanda screen, fish pass walls and a Crump Weir to Swindale Beck, which is an upstream sub-catchment of Cumbria’s River Eden.
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Lake District stream unstraightened in concrete project

Lake District stream unstraightened in concrete project

Naylor Concrete Products Ltd

Pre-cast concrete panels were used in an unusual project to carry out the ‘re- meandering' of a historically straightened section of Swindale Beck in the Lake District. Whites Concrete supplied its precast Rockwall and Groundwall panels so that Coffey Construction could quickly and efficiently form a new Coanda screen, fish pass walls and a Crump Weir to Swindale Beck, which is an upstream sub-catchment of Cumbria’s River Eden.
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Soundis Dry Screed Acoustic Flooring with Wood Fibre Resilient Layer at McMillan House, Cheam Common Road, Worcester

Soundis Dry Screed Acoustic Flooring with Wood Fibre Resilient Layer at McMillan House, Cheam Common Road, Worcester

Soundis

McMillan House is a first class development providing luxury rental apartments to young professions in the local area of KT4. Built in 1950 it had been used as an office building for over 50 years. Now delicately restored, McMillan House will provide 46 luxury 1, 2 and 3 bedroom rental apartments upgraded to the highest standards.After the main contractor won the project, we were requested to propose an acoustic solution that would comply with Building Regulations. As part of this 2,115m2 luxury conversion, the Soundis dryscreed board with a resilient layer of wood fibre was selected, this is a high quality, interlocking dry floor screed system using gypsum fibreboard technology.This system, was selected due to its high thermal conductivity allowing for the use of the proposed underfloor heating systems throughout the flats, but also for its main purpose of Meeting Regulations, where it’s incorporated Wood Fibre Resilient Layer effectively reduces impact sound transmission from footfall. As traffic can be taken immediately once the glue had hardened, on the low installation thickness acoustic board.
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Concrete Cladding, Metro Station in Warsaw

Concrete Cladding, Metro Station in Warsaw

LIVING CONCRETE LTD

Project: Supply and installation of 7000 m2  of internal and external GRC cladding panels using hidden fixings system at three newly build metro stations.Location:  Warsaw, PolandClient: Astaldi S.p.A.Materials used:  PLAIN, ENGRAVED and GAP GRC large format concrete panels with ‘Helping Hand’ invisible aluminium bracket system. Panels were in Rough Mist and Anthracite finish.
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All Golpla-Recycled Reinforced Grass & Gravel Grass Paver Case Studies - Brochures - Data Sheets - General Info & Technical Advice

All Golpla-Recycled Reinforced Grass & Gravel Grass Paver Case Studies - Brochures - Data Sheets - General Info & Technical Advice

Geosynthetics Limited

Golpla-Recycled Reinforced Grass & Gravel Grass Paver Case StudiesDesigned to retain gravel and reinforce grass for a wide range of applications which include:Footpaths.Cycle paths.Access roads.Car parks.Caravan and campsites.Sports facilities.Emergency access.Wheelchair access.Inclusion in applications where high infiltration is necessary as part of SUDS (sustainable urban drainage system) schemes.
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One in the chamber for concrete specialist as turbine project reaches completion

One in the chamber for concrete specialist as turbine project reaches completion

Naylor Concrete Products Ltd

Whites Concrete has supplied a pre-cast concrete chamber for an 11-tonne Archimedean screw turbine installed on the banks of the River Esk in Whitby, North Yorkshire by national engineering and construction company JN Bentley. The Whites Concrete chamber has been constructed using robust Groundwall L-shaped units, to house the 2.9m diameter screw turbine. The latter will operate with up to 4 cumec with a rated capacity of 51.6KW as it generates electricity for Esk Energy (Yorkshire). Esk Energy secured funding towards the cost of the project through a community share issue.
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English Spirit Distillery - F. Ball gets into the spirit at new distillery

English Spirit Distillery - F. Ball gets into the spirit at new distillery

Ball, F and Co Ltd

F. Ball products including Styccobond F48 PLUS fibre-reinforced high temperature grade vinyl adhesive, have helped transform a disused agricultural building into a new state-of-the-art distillery and visitor centre at Treggudick Manor, Cornwall.Flooring contractors installed a variety of floorcoverings, including vinyl sheet and tiles, wood and carpet tiles, throughout the 620m2 space at the English Spirit Distillery.The installation began by mechanically grinding the building’s recently installed power floated concrete screed to create a ‘key’ for subsequently applied subfloor preparation products. Stopgap F77 waterproof surface membrane was then applied to create a barrier to prevent excess subfloor moisture attacking adhesives and floorcoverings, potentially leading to floor failure.Following this, contractors primed the surface using Stopgap P141 primer, and once dry Stopgap 300 HD levelling compound was applied in the kitchen that serves the café. Elsewhere, Stopgap 1200 Pro high performance levelling compound was used to create a perfectly smooth base for floorcoverings.Styccobond F48 PLUS was chosen to install Altro Ensemble wood-effect Luxury Vinyl Tiles (LVTs) in the restaurant and shop, each comprising an area of approximately 100m2.In the kitchen, Altro Stronghold ‘Dolphin’ grey vinyl safety flooring was adhered with Styccobond F73 PLUS one-part, moisture-curing heavy-duty adhesive and in the offices, Styccobond F41 carpet tile tackifier created a permanently tacky film to hold Heckmondwike flint grey carpet tiles firmly in place when subject to normal foot traffic but enable them to be lifted and replaced should they become worn or damaged.
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Naylor Concrete supplies Hi-Spec Concrete Lintels to Lend Lease £70m Northumbria Hospital Project

Naylor Concrete supplies Hi-Spec Concrete Lintels to Lend Lease £70m Northumbria Hospital Project

Naylor Concrete Products Ltd

Lend Lease bagged the £70m contract to build an emergency care hospital in East Cramlington. The hospital will be the first in the county to have specialists working around the clock to ensure seriously ill or injured patients get treatment quicker. Alongside the major A&E department, the hospital includes a short-stay paediatric facility and consultant-led maternity unit. Its innovative design includes wards arranged around a central nurses' station, to enable staff to keep a closer eye on patients. Naylor Concrete supplied Hi-Spec R8 and R6 concrete lintels to Specialist Brickwork Contractor P James throughout the construction.
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Sto Brick Slip System Specified For Kent Apartment Blocks

Sto Brick Slip System Specified For Kent Apartment Blocks

Sto Ltd

Two new apartment buildings in Kent have been given a thermally-efficient and visually-striking façade thanks to the use of an external wall insulation system from Sto. The two new blocks in Ashford - Stour Heights and Somerset Heights – have a single-skin construction, comprising a reinforced concrete frame with concrete block infill, and they benefit from the installation of StoTherm Mineral external wall insulation, with a StoCleyer B mineral brick slip and StoSilco render façade finish.“An alternative insulation system was originally proposed for these buildings,” says John Mahoney of Sheffield-based J Mahoney Architects. “As things progressed a different solution was required to meet the demands of the various parties involved in the project. Sto pretty much leads the pack in terms of quality, and the StoTherm Mineral system was able to satisfy everyone’s requirements, so it became the obvious choice. The fact that Sto could work with us and provide technical support was also extremely helpful.”The BBA-certified StoTherm Mineral external wall insulation system uses mineral-fibre boards to provide outstanding thermal performance, combined with reliable fire protection and effective sound insulation. Its efficient single-leaf construction and external installation do not compromise the building’s interior space, and it can be installed without the need for additional expansion joints.For the new buildings, it was installed using Sto’s unique Sto-Rotofix plus mechanical fixing system. The helical Rotofix fixings create a cavity behind the insulation board, which can be easily adjusted after installation to ensure a level outer surface is created. This system combines the ease-of-use of ETICS anchors with the flexibility of a mechanical rail system, but without the material and labour cost of installing the rails.“The StoCleyer B brick slips were specified to meet certain planning requirements,” adds John Mahoney. “An alternative brick solution was originally considered, but Sto was able to manufacture slips which were a perfect match for the proposed original. The fact that they were also fully compatible with the Sto insulation system was another significant point in their favour.”The new buildings have added 109 one- and two-bedroomed flats which are spread across the five floors of Stour Heights, and the three floors of Somerset Heights.
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Otterbox - Comfortable Concrete

Otterbox - Comfortable Concrete

Milliken

This innovative, smartphone accessories company chose Milliken's Comfortable Concrete for its newly refurbished offices in the heart of Cork's business district. While offering the perfect aesthetic for the building's raw industrial heritage, the product also offered luxurious underfoot comfort due to its Comfort Plus cushion backing. The cushion backing also provides this environment with great acoustic performance.
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Little Corkhill Farm - F. Ball enables quick getaway

Little Corkhill Farm - F. Ball enables quick getaway

Ball, F and Co Ltd

F. Ball and Co. Ltd.’s newest high-performance water-mix smoothing underlayment, Stopgap 1500 AquaPro, and Styccobond F48 PLUS temperature tolerant fibre-reinforced adhesive have enabled a fast-track LVT installation as part of barn conversions to create three holiday cottages in rural Nottinghamshire.Flooring contractors installed floorcoverings in bedrooms, open-plan living and dining areas and corridors of three previously disused farm buildings of varying size, a total area of over 200m2.Work began by sanding down the new concrete bases, which had been installed as part of the renovation of the properties, by mechanically preparing them, removing any laitance, contamination, dust and debris, to leave a solid, sound, micro textured surface to receive floor preparation products.A moisture test was undertaken by one of F. Ball’s technical representatives to ensure that the building’s subfloors were dry enough to receive floorcoverings. Surfaces were then primed using Stopgap P131 general-purpose primer to promote the application characteristics of subsequently applied subfloor preparation products.Stopgap 1500 AquaPro was applied to create a perfectly smooth base for floorcoverings. Fast-setting and fast-drying, it is walk-on hard in as little as 60 minutes after application and ready to receive floorcoverings from just four hours. The product uses the latest technology to offer a water-mix smoothing underlayment that can be applied over old adhesive residues, including bitumen, carpet tile tackifiers and ceramic tile adhesives. As it is moisture resistant, it can be applied to damp subfloors prior to the application of a waterproof surface membrane.Flooring contractors then used Styccobond F48 PLUS to adhere 7-inch wood-effect vinyl planks in each of the three cottages. The temperature tolerant adhesive holds floorcoverings in place when subject to high temperatures, which may be an issue as a result of solar gain caused by large patio doors. This can cause tenting and gapping at the edges of vinyl floorcoverings as a result of repeated expansion and contraction over time. Fibres in the adhesive also provide high initial grab, a benefit when installing LVTs.Commenting on the project, Anthony Holmewood, fitter at Forester Flooring, said: “Using Stopgap 1500 AquaPro meant that we could complete the work in less than a week. We opted for Styccobond F48 PLUS to install LVTs mainly because we like the adhesive, but also for the reason that floorcoverings are exposed to direct sunlight in some areas.”
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Coloured concrete for skate park redevelopment

Coloured concrete for skate park redevelopment

Tarmac

Cann Hall Skate Park in Waltham Forest, East London had been closed after the steel frame and plywood structure had fallen into disrepair. A refurbishment proposal was put together with funding from the Council’s Greenspace department, government funding secured by the Council’s youth service team and a donation from the local police Safer Neighbourhood Team. The designer chose TOPTINT coloured concrete as part of a high contrast design that would emphasise the bold geometric shapes used. Available in a wide range of colours, TOPTINT would deliver the smooth, durable finish required for the skate park surface in the bright, contrasting colours that the designer was looking for.TOPTINT coloured concretes use liquid colour pigment which is UV stable meaning that the colour will not degrade over time from natural sunlight. Also, because this liquid pigment is evenly mixed throughout the concrete, the colour resists surface wear, even in busy locations like skate parks.Read the full story at: https://tarmac.com/case-studies/coloured-concrete-for-london-skate-park/
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Naylor Concrete supplies the Trinity Walk Wakefield project

Naylor Concrete supplies the Trinity Walk Wakefield project

Naylor Concrete Products Ltd

Naylor Concrete Ltd supplied Hi-Spec, Fire Spec and Fairfaced Lintels to the 500,000 sq ft Trinity Walk project in Wakefield. Trinity Walk shopping centre opened its doors in Wakefield in May 2011. Wakefield Council described it as “the most important City Centre development for more than 20 years” Trinity Walk is a partially enclosed shopping centre with 63 stores and 1000 parking spaces. The centre contains some major anchor stores including a Sainsburys, Debenhams, Next and Asda Living.
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Natural History Museum Darwin Centre ‘cocoon’, London

Natural History Museum Darwin Centre ‘cocoon’, London

Armourcoat Ltd

The Darwin Centre cocoon creates a new architectural icon for the capital, ground-breaking in scale and breath-taking in its originality and creative brilliance.The design features a vast free-standing structure taking the form of an enormous cocoon within a glass atrium. The eight storey high cocoon houses a unique collection of 17 million insects and 3 million plants collected over the last 300 years by scientists including Charles Darwin, Alfred Russel Wallace and Sir Hans Sloane. The building completes the Museum’s life science complex, the Darwin Centre, following the first phase opened in 2002.Design TeamThe response of the architectural design team at C.F. Møller, lead by partner Anna Maria Indrio, was to create an engaging image reminiscent of an essentially organic form. The surface and texture also needed to reflect this, so the subtle sheen of the ivory coloured Armourcoat plaster was chosen. With an intersecting network of ‘silk threads’ that criss-cross the cocoon, the surface allows for movement and provides a visual framework for openings and niches. Armourcoat was specified to devise a unique creative solution combining both the insulation and the final decorative layers. The cocoon performs a genuinely protective job providing thermal mass to inhibit any fluctuations to the internal temperature – essential for the museum’s treasured specimens. The structure also houses state-of-the-art laboratories for 250 international scientists and an interactive visitor exhibition.ConstructionA sixty-five metre long skeletal structure was built by sprayed concrete specialist Shotcrete – the first above ground sprayed concrete structural element in the world. Expanded metal mesh was fitted to the steel re-bar framework and a 250mm thick layer of concrete was spray applied to create a 3,500 m2 raw concrete surface. Armourcoat then applied a resin modified render to the structure to minimize localized variations to the surface, before the polystyrene insulation layer was fixed. Using Dryvit Genesis adhesive and over 16,000 Hilti insulation fasteners, a 50mm polystyrene layer was fitted to the entire surface of the cocoon then covered with a layer of reinforcing mesh bedded into Dryvit Genesis basecoat. To create the silk threads wrapping the structure, a special cutting machine was devised which could cut an accurate slot and create the individual 340 panels which make up the cocoon surface. A total of 5.6km of edge bead was then fitted before Armourcoat’s unique AntiCrack substrate preparation system was applied. AntiCrack is a polymer and fibre modified gypsum skim-coat plaster which creates a first class substrate, keeping the Armourcoat plaster layer in peak condition. Two layers of Armourcoat keycoat were applied prior to the application of the final finish. The finished effect of a giant silk cocoon was achieved using ivory coloured Armourcoat Armuralia polished plaster - an exquisite, smooth finish with subtle tonal variations.The cocoon is a milestone achievement, a unique design and technical solution befitting the historic and social reference of the Natural History Museum. This also is a stunning example of the type of commercial projects now undertaken by Armourcoat, celebrating twenty-five years of creative excellence in 2009.Client: Natural History MuseumArchitect: C. F. MøllerMain Contractor: HBG Construction
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Concrete Effect Ceilings at London Hotel

Concrete Effect Ceilings at London Hotel

Vtec Group

Vtec Texture Panels were specified in the room designs for the first flagship Treehouse Hotel in Marylebone, London. The existing concrete slab didn’t have a high quality finish, so Vtec’s rough concrete panels were included as part of the design. They are very light so can be used to create stunning ceilings. Following sign-off of a trial room, Vtec’s Rough Concrete Horizontal panels in Light Grey, fire resistant grade, were installed in all 95 hotel bedrooms. The team worked closely with the contractor throughout this phased project to help them deliver stunning results.
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RPHI - Comfortable Concrete 2.0

RPHI - Comfortable Concrete 2.0

Milliken

This major Eastern European construction company is located in Romania's tallest building, Sky Tower. For RPHI's clean, sharp office space, Laid Bare and Urban Drama from Milliken's iconic Comfortable Concrete 2.0 design collection has been installed to stunning effect. The installation also underfoot comfort and acoustic benefits of the product's Comfort Plus cushion backing. Photography: Andrei Tudoran
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Naylor Concrete supplies Sun Lane Leisure Centre project

Naylor Concrete supplies Sun Lane Leisure Centre project

Naylor Concrete Products Ltd

Naylor Concrete supplied Hi-Spec, Fire Spec and Stainless Steel L-Strip Lintels to the Sun Lane Leisure project in Wakefield. Sun Lane Leisure is an inspirational venue for the district built on the site of the old Sun Lane Baths and will allow Wakefield district residents to swim, get fit and stay active in a purpose built and modern facility that includes: • Six lane 25m pool with adjustable depth • 13m x 7m studio pool with adjustable depth • 100 station fitness suite • Multi-use activity studio • Health suite with steam room and sauna • 130 capacity spectator viewing area
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Pattern Imprinted Retaining Wall for Wigan Cemetry

Pattern Imprinted Retaining Wall for Wigan Cemetry

Whites Concrete

Precast concrete Groundwall L-Shaped retaining wall panels, designed and manufactured by Whites Concrete (part of the Naylor Group) with a special rock face finish to blend in with existing surroundings have replaced an integral part of a cemetery wall structure in Wigan.
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Reinforced Grass Pathways Created For Millbrook Golf Course Using Rubber Grass Mats

Reinforced Grass Pathways Created For Millbrook Golf Course Using Rubber Grass Mats

GCL Products Ltd

Situated in Bedfordshire, Millbrook Golf Club is a magnificent golf course that sought to enhance specific areas of its course to ensure year-round suitability.In this case study, the greenkeeping team focused on improving the walk-on walk-off areas of newly constructed tee boxes to prevent erosion and the formation of muddy or boggy ground during the winter months.To create a pathway that would offer exceptional grass protection while preserving the natural beauty of the course once the grass beneath had grown, the team opted for our rubber grass mats.Our rubber golf path matting is highly sought after due to its remarkable benefits, including durability, ease of installation, permeability, and compatibility with wheelchairs and golf carts. These attributes make it the perfect solution for a wide range of projects and applications.Robert the Millbrook course General Manager told us; "We chose rubber grass mats to be used for the walk-on walk-off areas to two of our tee boxes, one of which has recently had a new pathway to the rear of the tee installed".Rubber Grass Mats On The 7th TeeExtending from the 6th green to the 7th tee, this particular section of the course experienced noticeable wear and tear. Without careful maintenance from the greenkeeping team, it could easily become an extremely boggy spot.To alleviate the risk of muddy ground in this area, the team devised a plan to revamp the space. They constructed a new pathway at the rear of the tee and re-turfed the slopes on either side. The surface of the path was then adorned with artificial grass. In addition, the lead-up to the artificial grass path was covered with our protective rubber grass mats. These mats were effortlessly laid in place by the team using plastic fixing pegs and cable ties.Once the area has matured, the golf path mats will become nearly invisible, providing a natural-looking yet protective surface to ensure the course remains in optimal condition for its members throughout the year.Robert kept us up to date with their progress; "Our Greenkeepers have been busy putting the finishing touches to the 7th Tee. Turfing the slopes, laying artificial grass for the path and installing a rubber grass mat infrastructure which the grass will grow through".Rubber Grass Mats On The 12th TeeSimilar to the work done on the 7th tee, the team at Millbrook devised a plan to enhance the approach from the 11th green to the 12th tee using our rubber grass mats.To enhance year-round usability regardless of weather conditions, they improved the approach to the tee box from the 11th green by installing our rubber grass mats. These mats were laid out, interconnected with cable ties, and easily secured in place using plastic pegs.Once the grass grows through the carefully designed holes in the rubber grass mats, the course will maintain its natural appearance while benefiting from a reinforced pathway that prevents the formation of boggy areas.Robert again informed us of the upgrade of this tee approach path; "The 12th Tee approach work is progressing really well thanks to our greenkeeping team. The area around the 11th bunker has also been re-turfed".The ResultRobert and the team are delighted with the project's outcome and the advantages provided by the rubber grass mats. Some club members have also expressed their appreciation for the new tee boxes and approaches on the Millbrook Facebook page; "The tee boxes looked very smart on Saturday".We are thrilled that our simple yet highly effective rubber grass mats have proven to be a resounding success for Millbrook Golf Course.Our exceptional golf pathway mats have assisted the greenkeeping team in achieving their objective of creating reinforced and natural-looking approach areas for their new tee boxes. Undoubtedly, these improvements will benefit the team, members and the course for years to come.For more information on our rubber grass mats and other rubber surfacing solutions, or to request a quote for an upcoming project, please do not hesitate to contact us.
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