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SOYO Leeds, Quarry Hill

SOYO Leeds, Quarry Hill

Knauf Insulation Ltd

SOYO Leeds is a £300 million mixed use scheme that creates a new neighbourhood adjacent to the city’s cultural quarter.Designed by DLG Architects for Caddick Construction and Moda Living, SOYO Leeds will comprise residential and student accommodation, a hotel, restaurants, bars and offices. And at the heart of this new cultural centre is 10,000m2 of Knauf Insulation Rocksilk® RainScreen Slab.During the construction of the scheme’s 515 hotel-style rental apartments, rainscreen contractor Axis Envelope Solutions needed to source suitable, compliant insulation. So, it consulted Knauf Insulation, the UK’s only manufacturer of Glass and Rock Mineral Wool insulation, about which solutions would meet the required thermal and fire performance specification.Knauf Insulation’s Specification Team reviewed the architect’s drawings which included a build-up featuring a steel top hat. The company’s Technical Support Team then undertook 3D U-value calculations completed in line with BS EN 10211 to ensure the finished building’s performance matched the initial design.Because 3D U-value calculations are done in-house, the team were able to turn around the complex calculations in the time frame required.Once the calculations had been performed, Knauf Insulation recommended 180mm Rocksilk® RainScreen Slab as the optimal solution to meet the thermal requirements of the build.As well as exceptional thermal performance, Rocksilk® RainScreen Slab is highly sound absorbent with excellent sound reduction capabilities. It is non-combustible with the best possible Euroclass A1 reaction to fire classification so will not contribute to the development or spread of fire should it occur. This means it meets the requirements of building regulations in England and Wales banning the use of combustible materials on all buildings over 18m. In addition, Rocksilk® RainScreen Slab is British Board of Agrément (BBA) certified for use in high rise buildings and for the broadest range of thicknesses and build-ups of any rainscreen solution on the market.Rocksilk® RainScreen Slab is manufactured with ECOSE® Technology, Knauf Insulation's unique bio-based binder that contains no added formaldehyde or phenol. It is made from natural raw materials that are rapidly renewable and is 70% less energy-intensive to manufacture than traditional binders, so it is more environmentally friendly.Products made with ECOSE® Technology are soft to touch and easy to handle. They generate low levels of dust and VOCs, and have been awarded the Eurofins Gold Certificate for Indoor Air Comfort.Rocksilk® RainScreen Slab has been designed for ease of use. It is robust which makes it is easy to manoeuvre into place and it can be installed either way round without compromising performance. The Mineral Wool knits together and adapts to imperfections in the substrate, preventing air gaps that compromise thermal, fire and acoustic performance.Thanks to the responsiveness of Knauf Insulation’s Specification and Technical Support Teams, Axis Envelope Solutions was able to keep to the tight schedule required. As a result, the new tenants of the luxury apartments at SOYO Leeds will be able to enjoy homes built to provide the highest level of thermal, fire safety and acoustic performance in the centre of the city’s newest cultural hub.
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Gulson Road, Coventry

Gulson Road, Coventry

Knauf Insulation Ltd

Gulson Road is a new state of the art student accommodation block in the heart of Coventry’s university district. With 462 rooms, shared study areas, a common room, gym and staff management suite all set over eight storeys, fire safety was of the utmost importance.With this in mind, the architect, Stride Treglown, specified that Rock Mineral Wool should be used to insulate the rainscreen façade to comply with building regulations, which ban the use of combustible materials on all buildings over 18m tall.Knauf Insulation’s Technical Support Team undertook 3D U-value calculations on behalf of main contractors Robertson Construction and recommended 150mm Rocksilk® RainScreen Slab to achieve a U-value of 0.18W/m2K.Rocksilk® RainScreen Slab has a thermal conductivity of just 0.034W/mK. It is non-combustible with the best possible Euroclass A1 Reaction to Fire Classification rating, so will not contribute to the development or spread of fire should it occur. It is BBA certified for use in high rise buildings and the broadest range of build-ups of any rainscreen solution on the market.As well as exceptional thermal performance and fire safety, Rocksilk® RainScreen Slab provides high levels of sound absorption.Rocksilk® RainScreen Slab is easy to install correctly. The slabs interlock and adapt to minor imperfections in the substrate eliminating air leakage, which can reduce thermal and acoustic performance. It is also robust and durable with a water repellent additive to preserve its integrity while exposed during construction.Rocksilk® RainScreen Slab is manufactured with ECOSE® Technology, Knauf Insulation’s unique bio-based binder that contains no added formaldehyde or phenol. It is made from natural raw materials that are rapidly renewable, and is 70% less energy-intensive to manufacture than traditional binders, so it is more environmentally-friendly.Products made with ECOSE® Technology generate low levels of dust and VOCs (volatile organic compounds) and have been awarded the Eurofins (Gold) certificate for Indoor Air Comfort.Thanks to the enhanced thermal and acoustic performance from Knauf Insulation’s Rocksilk® RainScreen Slab, students at Gulson Road will enjoy warm, quiet, safe and sustainable flats to study, socialise and sleep in.
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REEMA Properties, Swindon

REEMA Properties, Swindon

K Systems Insulated Facades

BackgroundK Systems’ retrofit of the REEMA non-traditional construction Properties in Swindon, South-West England, is a stellar example of the company’s ability to harness years of expertise with forward-thinking innovation to meet the needs of its clients.Swindon Borough Council had a development of 50+ properties in Upper Stratton all with aged facades and poor thermal qualities, some with U-values as inadequate as1.59W/m ² K.K Systems supported Swindon Borough Council, led by Projects Surveyor John Black, to completely refurbish this residential development and deliver on five primary objectives:- Improve the thermal performance rating of each home (SAP rating)- Deliver greater thermal comfort for residents- Choose a solution with acoustic benefits and non-combustable benefits- Reduce tenants’ energy consumption- Deliver an attractive aesthetic that would uplift the areaHaving a good reputation for matching systems with finishes to deliver its clients’ visions, K Systems partnered with approved installer, Rateavon Ltd, to scope out theproject and specification in fine detail, with particular focus on insulating properties and aesthetic.Our ServiceK System worked in collaboration with Swindon Borough Council and Rateavon Ltd to upgrade these poorly insulated houses and deliver a total revamp of the properties, resulting in thermally efficient homes.One of the primary requirements was to improve the performance rating of each home, with a target U-value of 0.30W/m²K. In fact, K Systems exceeded that in the project delivery by achieving a U-value of 0.29W/m²K.The project was completed with minimal disruption to existing residents, and due to forward planning and regular site visits by an experienced K Systems project manager, where processes and progress were monitored and evaluated, the project was completed within the agreed timescale.Digital technology was deployed from the very beginning to produce models and CGIs (Computer Generated Imagery) to not only assure Swindon Council the finished project would meet its specific requirements, but to also guide the design process and ensure compliance with all health and safety regulations.Regular inspections and site audits were carried out alongside Swindon Council to ensure the same level of care and attention to detail that applied when specifying theproject was being applied during its implementation and delivery.Technical Project DetailsOn initial inspection, K Systems found a problematic substrate. The REEMA hollow panel non-traditional construction properties are constructed of a concrete frame with thin concrete panels to the exterior façade. This type of thin panel construction created a significant challenge for the team to find a suitable EWI fixing, but with the help from Rawlplug, one of our EWI fixings suppliers a robust and safe fixing solution was found, without compromising the existing REEMA construction.Harnessing years of EWI system design knowledge and unrivalled expertise in this field, K Systems worked closely with Rawlplug and a structural engineer to identify a suitable fixing detail and pattern which would not only be robust but also suitable for this type of substrate.With a structurally strong solution agreed, focus then turned to the appropriate insulation solution.After a comprehensive scoping process taking into consideration client requirements, project objectives, budgets and timeframes, K Systems specified the industry proven K Systems M, Mineral Wool EWI system to not only significantly boost thermal performance of the buildings but also reduce noise pollution for the tenants.K Systems 100mm Mineral Wool insulation has an industry-leading ability to generate exceptional thermal performance. That made it the perfect choice for the refurbishment as it would combat the increased heating costs faced by residents whilst retaining the solid foundations of the existing building and reducing the risk of condensation or mould damage.Other technical benefits which made the K Systems Mineral Wool system the ideal specification for this refurbishment include:- non-combustibility, A2-s1,d0 fire rated- its excellent acoustic properties, reducing noise pollution- its environmentally friendly composition as the insulation is free from gases with ODP (ozone depletion properties) or GWP (global warming potential)- its workability and easy to cut format, reducing labour time across the board for the team.Having identified solutions that improved structure and thermal performance, K Systems then offered the best quality finish for the properties – an aesthetically pleasing, cost effective combination of VBriQ+ clay brick slips and Silkolitt+ silicone render that both Swindon Council and the residents would be proud of.VBriQ+ is a lightweight, highly durable, clay brick slip system and a more cost-effective finish option in comparison to tradition brick systems without compromising on quality, weather resistance, workability and durability. This made it perfect for a project of this scale – a project which required maximum and long-lasting impact without incurring maximum costs.The Silkolitt+ silicone render finish rejuvenated the properties’ exteriors and massively enhanced the area’s overall aesthetic, making it a much more appealing place to set up home.Yet again going the extra mile for clients to ensure unrivalled workmanship and longevity, K Systems finished all 52 properties with K Pro - a water-based protective treatment used to provide long term enhanced water repellent properties to external render and other masonry surfaces, helping combat the problems associated with water intrusion including efflorescence, frost, water-soluble pollutants and algae growth meaning the substrate will stay clean and dry for longer.K Systems and approved installer Rateavon Ltd delivered an excellently designed and expertly executed refurbishment, that exceeded the expectations and requirements of the client, Swindon Council, and the residents of the newly improved homes.John Black, Projects Surveyor at Swindon Borough Council, said:“Throughout the project K Systems have supported Swindon Borough Council agreeing all detailing to ensure current day Building Control Regulations were met. They supported resolutions throughout the project lifecycle and were really reactive, visiting site and supporting when required. They carried out weekly detailed spot check reports with photographic evidence and also checked batch numbers of materials. They delivered a great service. A really successful project.”
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Millennium Dome (O2 Arena)

Millennium Dome (O2 Arena)

Knauf Insulation Ltd

ChallengeContractors Guaranteed Asphalt (GA) faced a unique conundrum regarding the insulation of the roof of the O2 Arena, the centre piece on the site of the former Millennium Dome and the first purpose-built music venue in London since The Royal Albert Hall in 1871.As the area required superior acoustic properties, a rock mineral wool product was the obvious solution, however the split-level roof form of the construction meant that loose mineral wool fibres were visible in the surrounding airspace. This is where Knauf Insulation’s technical expertise became invaluable! Knauf Insulation was able to specify a bespoke white-tissue-faced Krimpact product which entrapped the loose fibres.SolutionKnauf Insulation supplied over 100 tonnes of their Rocksilk® Flat Roof Slab Extra at 150mm (2x75mm), a consistent, high density rock slab with superior impact and compression resistance. This material is designed to offer not only the acoustic performance required by such a venue, but also good thermal resistance and an excellent fire rating classification (Euroclass A1 non-combustible, the highest level possible). The white-tissue-faced product was suitable to be exposed to the elements, and later sprayed with a grey solar reflective paint to seal the surface and enable the product to camouflage into its environment.To make the project even more complicated, the cranes used in the production did not fit under the existing structure of the Dome which meant that the roof had to be constructed at ground level and lifted into its final position. This was no problem for Knauf Insulation thanks to its innovative Supakube delivery system, which meant the product could be delivered to the correct area of the project with minimum effort. Supakube uses advanced compression technology and strong packaging materials, which ensures the product is not only easy to store but can be delivered more efficiently saving time and reducing carbon emissions from delivery vehicles as more product can be loaded onto each lorry.
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GEORGE REDGRAVE DBCP

GEORGE REDGRAVE DBCP

Aeromix Flowing Insulation

ASE STUDY PROJECT NAME: DERBYSHIRE HOUSE RENOVATION PRODUCT SUPPLIED AEROMIX SUPPLIED AND INSTALLED BY: CLOCKWORK SCREED INITIAL BRIEF: Garage to a one bed bungalow conversion. Aeromix was chosen for this project thanks to its many benefits of offering warmth, smoothness of finish and speed of install. The floor needed to be strong and warm so by using Aeromix with its thermal properties the finish was amazing. 175mm Aeromix was poured directly over compacted hard core topped with 65mm C20 liquid screed . The builder who completed this project AA BUILDERS DERBY said “The product is amazing and the finish is amazing, I would recommend it to anybody and everybody” Building control, GEORGE REDGRAVE DBCP He was very impressed with the flooring and commented “what a nice finish. , this is the way forward” Aeromix provided the ideal solution for the insulation on this project, compared to the normal concrete floor and other traditional methods, the speed of pumping the insulation coupled with the high thermal properties has contributed in saving the customer both time and money. 
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The Queen's Terminal - Heathrow Airport T2

The Queen's Terminal - Heathrow Airport T2

Knauf Insulation Ltd

ChallengeKalzip were tasked, alongside contractors Lakesmere, to develop a roofing structure that would be vital to the overall appearance of the building and one that would fulfil the stringent acoustic criteria – whilst working to tight deadlines.SolutionFollowing extensive testing, Knauf Insulation Rocksilk® RS45 product in 50mm and 75mm were specified within the 40,000m2 Kalzip System in the AluPlusPatina finish.Heathrow’s new Terminal 2, also known as The Queen’s Terminal, boasts exceptional architectural design and is 40% more carbon efficient than the previous building. Kalzip’s large waveform roof bestows one of the iconic features of the terminal.A multi-layer approach was taken when it came to installing Knauf Insulation Rocksilk® RS45. By layering the insulation products in different densities across the Kalzip standing seam roof, rigorous sound absorption and sound transmission measures were met, whilst retaining the form and functionality required by the designers.As a robust, resilient and dense Rock Mineral Wool insulation slab, Knauf Insulation Rocksilk® RS45 has excellent acoustic properties that help to reduce the impact of airborne and rain impact noise. It also has an excellent thermal conductivity of 0.035W/mK, helping to provide passengers with a comfortable environment.
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Yealands Estate Winery

Yealands Estate Winery

Kingspan Insulated Panels

The design philosophy for this project was to create a highly-efficient and architecturally-stunning world class winery for Yealands Estate. Inspired by the landscape, the curved roof mirrors the shape of the nearby rolling hills, and the overall building is reminiscent of traditional family run countryside wineries.The building features a highly insulated envelope and is considered one of the most environmentally friendly wineries ever built.
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National College for High Speed Rail

National College for High Speed Rail

Kingspan Insulation

The National College for High Speed Rail contains a variety of learning spaces inside a visually striking yet simple building shell formed from two intersecting blocks. The main entrance is defined by a simple yet striking cantilevered upper floor, providing a sheltered space in front of the building. To insulate this, Kingspan Kooltherm K110 Soffit Board was used. The boards were fixed directly to the soffits using thermally broken fasteners, making installation quick and simple. Kingspan Kooltherm K110 Soffit Board is a premium performance insulation board. It achieves a thermal conductivity of 0.018 W/m·K across all thicknesses.
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Oak Cancer Centre, Royal Marsden Hospital

Oak Cancer Centre, Royal Marsden Hospital

Knauf Insulation Ltd

The Oak Cancer Centre at The Royal Marsden’s Sutton site is a state-of-the-art research and treatment facility, designed to bring the hospital’s 400-strong research team and its clinical care facility together under one roof. Specialist brickwork contractors, Lesterose Builders, were appointed by main contractor ISG to design and build the 2,800m2 masonry façade. As a result, they were responsible for ensuring the façade complied with the relevant thermal and fire safety regulations. The time and cost challenge The architect’s specification named a rock mineral wool product, but when Sam O’Keefe, Commercial Manager at Lesterose Builders, tried to place the order, there were two problems. He explained: “The first issue was availability – there was an eight to ten week lead time due to materials shortages. And the second issue was cost. We discovered the original insulation manufacturer had two planned price increases, and the extended lead time and phased delivery schedule meant that the Oak Cancer Centre project would be hit by both.” These two issues would not only delay the build, but would push it significantly over budget. So Lesterose Builders needed another insulation solution. Meeting the specification Lesterose Builders turned to Knauf Insulation, a fellow member of the Association of Brickwork Contractors (ABC). Knauf Insulation’s sales team looked at the specification and was able to offer an equivalent – 200mm Rocksilk® RainScreen Slab.  Rocksilk® RainScreen Slab is a rock mineral wool insulation product with a thermal conductivity of just 0.034W/mK, which meant it would meet the U-value of 0.21W/m2K. It is also non-combustible with Euroclass A1 reaction to fire classification, which means it will not contribute to the development or spread of fire should it occur. It is British Board of Agrément (BBA) certified for masonry façades at any height as well as for the broadest range of build-ups of any rainscreen solution on the market. This meant Rocksilk® RainScreen Slab was suitable for use in the Oak Cancer Centre because it complies with building regulations that ban the use of combustible materials in the walls of relevant buildings over 18m tall. In addition to fire safety and thermal performance, Rocksilk® RainScreen Slab offers excellent sound reduction characteristics. Crucially, Knauf Insulation was able to meet both the schedule and cost parameters for the project. “Once we had confirmation that Knauf Insulation could match the specification and deliver to the planned timescales and budget, it was then a case of getting the architect’s approval. This went extremely smoothly. We just made a technical submittal with the datasheets and environmental product declaration (EPD) and Rocksilk® RainScreen Slab was approved for use without any queries.” Ease of installation The seven-full loads of insulation were purchased through Parker Building Supplies. These were delivered to the site in eight phases in line with the schedule of works. The product is designed to be easy to install correctly. Superior robustness and durability mean it can be manoeuvred easily into place. And unlike some competitor products, it can be installed with either face of the slab against the substrate, speeding up installation and preventing incorrect installation. Furthermore, the natural flexibility of rock mineral wool means it adapts to minor imperfections in the substrate, while slabs knit together when tightly butted, eliminating air leakage that could reduce thermal and acoustic performance. Rocksilk® RainScreen Slab is also manufactured with ECOSE® Technology, Knauf Insulation’s unique bio-based binder that contains no added formaldehyde or phenol. It is made from natural raw materials that are rapidly renewable, and is 70% less energy-intensive to manufacture than traditional binders, so it is more environmentally friendly. Products made with ECOSE® Technology generate low levels of dust and VOCs (volatile organic compounds) and have been awarded Eurofins Indoor Air Comfort (Gold) certification. Construction work is known for its challenges, particularly around budgets and schedules – but thanks to Knauf Insulation’s Rocksilk® RainScreen Slab, Lesterose Builders was able to overcome both these issues and meet the required specification factors for the Oak Cancer Centre. 
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River Gardens, London

River Gardens, London

K Systems Insulated Facades

Bellway had a prime location, just four miles from Canary Wharf and eight miles from central London, with 300 metres of river frontage and panoramic city views, in which to build an attractive new housing complex.Due to its prestigious postcode, the new homes needed to be of the highest quality in terms of construction and elegant in appearance to appeal to the target clientele.Following extensive planning, K Systems brought Bellway’s vision to life and created a beautiful collection of new one, two, and three-bedroom waterside homes on the banks of the River Thames.Each home in the River Gardens development boasts outstanding thermal performance incorporating a façade with an A2 fire resistance rating and a high-quality finish with superb durability and resistance to the elements.Our ServiceThe River Gardens project took place during a global pandemic when the construction industry was significantly impacted in terms of workforce and availability and costs of materials. Despite all these external factors we delivered a stunning, successful project, within budget, without delay or compromise on quality, that not only met but exceeded the requirements and expectations of the client, Bellway Homes.We worked in close partnership with Jessella Ltd (the installer) throughout the duration of the project. As part of our service commitment, our technical team were available to provide hands-on-guidance, offer support, technical guidance and ensure high levels of quality.Jessella Ltd Project Manager, Pavel Mihaylov explains:“River Gardens was one of the most challenging but rewarding projects I have worked on. It was a very complex project with a strict scaffold strike programme and being dependent on weather and many other trades. That made it very difficult to achieve completed areas on time. Thanks to working closely with Jason and Patrick from K Systems and their regular site visits and guidance over the phone, we managed to achieve the required completion dates, safely and with an excellent quality finish.”Technical Project DetailsAfter extensive planning and a comprehensive scoping process with the client and all involved third parties, we specified the K Systems Exicco M, drained cavity façade system with mineral wool insulation. This high performing system is suitable for steel and timber framed buildings and is highly compatible with high rise projects like River Gardens.Fire safety with high rise buildings is of utmost importance and the K Systems Exicco M system generates exceptional performance and provides high levels of fire resistance and noncombustibility (A2 rating).K Systems specified River Gardens with a façade system with an A2-s1,d0 fire rating. The system specified was made up of a combination of A1 fire classification substrate (sheathing board), a Tenmat 120-minute cavity barrier, an A1 non-combustible, dual-density stone mineral wool insulation slab, and a galvanised steel rail. The latest building regulations were complied with ensuring the safety of the future residents.Mineral wool has superb acoustic qualities, another reason it was specified for this project. Its inclusion in the build meant that noise from the wind and traffic travelling up and down the River Thames would be significantly reduced, ensuring a quieter residential option for target clientele who wish to avoid an audible disruption yet still live within the hustle and bustle of city life.For the finish, high-performance 1.5mm thin coat silicone render (Silicone TC) was specified. Our Silicone TC render is renowned for its ease of use on application, variety of texture and colour, and its high-performance properties. Each waterside home in River Gardens was finished in a variety of shades complimentary to the development’s surroundings.Aesthetically the development had a clean, crisp attractive finish with an impressive thermal performance and a protective exterior. The hydrophobic qualities of Silicone TC ensure a low maintenance finish, ensuring it will remain aesthetically pleasing for years to come.
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Chapel Gardens, Benswick, Wisbech

Chapel Gardens, Benswick, Wisbech

Saint-Gobain Weber

As part of its ongoing work to improve the energy efficiency of its homes, over the last two years Clarion Housing Group has retrofitted 505 homes across Fenland, Tonbridge and Malling which had an Energy Performance Certificate (EPC) rating of D or below. Among them were 13 bungalows in the Chapel Gardens development in Benwick. The work was part-financed via the first wave of the government’s Social Housing Decarbonisation Fund (SHDF), which was launched in 2021 to help social housing providers and local authorities increase the EPC rating of their properties to C or above. All social housing provided by registered providers was eligible for SHDF wave one funding, regardless of archetype, and the work being carried out is designed to tackle issues associated with fuel poverty including mould and condensation.    As a registered provider of social housing, Clarion could apply for the funding as part of a consortium with Fenland District Council and Tonbridge & Malling Borough Council. The £4.35m secured by the two local authorities was match funded by Clarion, which is working closely with its main contractor Equans to upgrade the homes. “We were already carrying out works to improve residents’ homes under existing maintenance contracts, in line with the government’s 2030 EPC C target, but this funding has allowed us to accelerate and increase the scale of it all, ultimately improving more homes much faster,” said Daniel Archard, asset sustainability manager at Clarion. Meeting PAS 2035 standards  Sarsvati Varsani is part of Equans’ dedicated specialist retrofit team. As a senior technical retrofit advisor for the contractor, she is overseeing the process in terms of energy efficiency and compliance. She said: “The delivery of all SHDF projects must be PAS 2035 compliant, which specifies a whole-house or whole-building approach to retrofit. It means that energy efficiency measures should be installed with the requirement of the entire building in mind – both from a technical standpoint and considering factors like occupant comfort. “The SHDF facilitates a multi-measure approach to allow us to upgrade Clarion’s least energy-efficient homes to meet the PAS 2035 specification using more than one measure. For example, as well as replacing insulation we are also installing air source heat pumps at the properties where necessary. “I’m working closely with the site team, retrofit designer and contracts manager to address any issues throughout and ensure that every measure is compliant with the standard. Representatives from Clarion and the Department for Energy Security & Net Zero also conduct site visits to review progress throughout.” One of the key principles of wave one of the SHDF is a fabric-first approach. This ensures heat loss prevention measures are installed before other energy efficiency measures, to maximise the dwelling’s suitability for low carbon heating either now or in the future, and to benefit tenants in terms of comfort, health, well-being and bills. The Chapel Gardens bungalows had an original U-value of 1.43W/m²Km, so this was going to take considerable changes. Having been built between 1967 and 1975, the cavity insulation in the bungalows was no longer fit for purpose as it had slumped to the bottom or – in some cases – didn’t even exist. It has now been replaced with a polystyrene bead insulation. The benefits of external wall insulation As part of the fabric-first approach being taken by Equans and Clarion, Saint-Gobain Weber’s External Wall Insulation (EWI) system was specified for the bungalows to improve their thermal efficiency. It is being installed by FRT Property Services Ltd, which is PAS 2030:2019 certified – something that is required of all of the subcontractors working on this project. By gaining PAS 2030:2019 certification, retrofit installers can demonstrate that they have installed energy efficiency measures that meet the required specifications, and have delivered on customer requirements and expectations in accordance with TrustMark standards. FRT Property Services – which began working on Chapel Gardens in January 2023 – specialises in EWI and its director Farhat Ahmed and Operations Director Radu Ursache helped to ensure work was delivered to Weber standards, on time and within budget.  For this project, Farhat’s team installed webertherm XM with 100mm of webertherm MFD insulation. The SHDF stipulates an energy performance outcome of 90kWh/m2/year, with a target U-value of 0.30 W/m²K. The addition of EWI from Weber was critical in enabling Clarion to meet the SHDF space heating demand performance outcome, as the replacement cavity wall insulation alone wouldn’t suffice – with the properties only achieving 0.44W/m²K. Having requested that the retrofit work didn’t change the aesthetic of the bungalows, the planners wanted to maintain a brick finish. To achieve this, weberwall brick was specified along with the webertherm XM EWI system. This innovative brick slip system is lightweight and quick to install, containing the equivalent of 20 brick faces per sheet. It is available in a wide range of colours including Antique Buff, which meant it was possible to closely match the surrounding buildings.  Farhat said: “The team at Weber has been very helpful throughout the process and applications manager Linda Twidale showed my team how to install the product. It’s very simple and provided the like-for-like result the client wanted; as far as brick slip systems go, weberwall brick provides the closest match to real bricks I’ve seen while working in this sector.” It was important to Clarion that the residents of the bungalows were able to remain in their homes while the work was completed which is why EWI was the perfect solution. Farhat’s team worked closely with Equans’ retrofit liaison officers and other subcontractors, including the scaffolding and utilities companies, to ensure everything went smoothly and the homeowners were not inconvenienced.  By installing the webertherm XM EWI system, the U-value at the properties has been improved to an efficient 0.20 W/m²K – far exceeding the target of 0.30W/m²K. Once all of the retrofit work has been completed, the bungalows will undergo a post-works EPC assessment and are expected to achieve a C rating. The new insulation will provide improved thermal performance all year round, helping to keep residents’ homes cooler throughout the summer and warmer in the winter. It is predicted that those living in upgraded Clarion properties will save between £300 and £500 on their energy bills each year. Switchee smart thermostats have been installed in some properties to relay data to Clarion, enabling them to monitor the energy consumption of the properties. Within six months, Equans’ retrofit evaluator will issue a questionnaire to residents to assess whether everything works as it’s supposed to, and Farhat’s team has already received feedback. He said: “Residents have told us they’re already feeling the difference in the temperature of their home. “It isn’t right that people have had to choose between eating and heating but getting such positive feedback really highlights the role that we’re playing in improving these homes.” Daniel Archard, asset sustainability manager at Clarion, added: “We’ve received more funding via wave two of the SHDF and are planning to increase our retrofitting tenfold over the next three years, as pressure builds to upgrade all social housing to an EPC rating of C or above by 2030.” Farhat concluded: “We’re looking forward to continuing our support during the delivery of the future pipeline of work within this area for Clarion Housing under SHDF Wave 2.1.”
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Dorma Varitrans HSW single glazed moveable wall,
 Winter Gardens Utilise Style’s Partitioning Solution

Dorma Varitrans HSW single glazed moveable wall, Winter Gardens Utilise Style’s Partitioning Solution

Style - Moveable Partition Specialists

Located in Shoreditch, the Waterson Building is a newly developed luxury residential facility. Maximising floor space, elegant glass enclosed winter gardens are accessed from both the bedroom/lounge areas of many of the properties. Successfully delineating the winter garden from the rest of the interior, a Dorma Hüppe Varitrans glass moveable wall system has been installed by sole UK distributor, Style. The Varitrans has been independently impact/pressure tested and works in tandem with externally installed louvred panels to provide free air space to residents of high-rise developments where wind and air pressure are at their strongest.
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The London Stadium at Queen Elizabeth Park

The London Stadium at Queen Elizabeth Park

Knauf Insulation Ltd

ChallengeThe London Stadium (formerly Olympic Stadium) and home of Premier League football club West Ham United, required an insulation solution that would not only upgrade the thermal and acoustic performance of the HVAC and service pipe areas, but also one that could meet the overall environmental demands of the project.SolutionAfter a series of consultations with the main contractor, Knauf Insulation developed a bespoke, one product solution, which met all requirements and helped to reduce engineering costs and installation time.23,000m2 of Rocksilk® Soffit Linerboard Standard was installed in the different elevations of the stadium, from level two to the lower ground level of the West Stand.Manufactured with ECOSE® Technology, Rocksilk® Soffit Linerboard Standard is a laminate of a compression resistant, non-combustible Rock Mineral Wool slab with a variety of aesthetic finishes designed to provide a robust faced solution suitable for installation in semi-exposed environments such as stadiums like this.The project was completed before West Ham’s first competitive game at the London Stadium in August 2016."The insulation product knits together to prevent open joints, which helped us to maximise the thermal efficiency of the insulation."Kunal Vekaria, Project Manager at HLS Installations
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Living Walls at the ‘The Sky Terrace’ Landmark Pinnacle

Living Walls at the ‘The Sky Terrace’ Landmark Pinnacle

Biotecture Limited

Soaring 75 floors above the city, the breath-taking Sky Terrace spans the top floor of the Landmark Pinnacle building.Chalegrove Properties, the developer of Landmark Pinnacle, working with Squire and Partners and Farrer Huxley Landscape Architects had a collective vision to create a unique space befitting of the exceptional views which surround the roof garden. The space has been designed as a pair of landscaped external terraces providing spectacular panoramic views over London, while offering a healthy environment embracing biophilia to ensure residents can connect with nature in an otherwise urban setting.Biotecture’s living walls create lush green backdrops for both the east and west terraces. The green walls are constructed using Biotecture’s patented hydroponic living wall system, which was developed by the founders of the company in 2007 and remains the most flexible, resilient, and low water use of any fully comprehensive living wall system anywhere in the world.Living walls are a space efficient way to bring more plants into urban areas where space is literally and financially at a premium. Bringing more greenery into urban spaces can help reduce stress and anxiety, and together with the wider planting scheme, the living walls form the backdrop for a tranquil and relaxing place for residents and their guests to unwind. Living walls have also been proven to improve air quality, cool urban areas, and increase biodiversity.The lighting scheme was designed by Hoare Lee to bring the wall to life in the evening.Design and Project ManagementBiotecture were first approached by Charlgrove Properties in 2020. Squire and Partners and Farrer Huxley Landscape Architects had a clear vision for what they wanted. Our design and project management team were able to take the project forward, advising on technical requirements and producing drawings.Selection of Plant PalletteAll plants used in Biotecture’s living walls are selected from Biotecture’s plant database to suit the local climatic conditions, including aspect, wind conditions and shade. Level 75 is the UK’s highest living wall, and the roof terrace is open to the elements. The plants were selected to withstand high exposure to sunlight and wind.The plant selection is mainly hardy and robust evergreen plants with dashes of colour creating a naturalistic background overlaid with bursts of seasonal interest.HorticultureOur BioPanel system incorporates Grodan as a growing medium. It is dimensionally stable, chemically inert, and supremely water efficient making it ideal for living walls. The living walls were planted up in our West Sussex Nursery and allowed to mature for 12 weeks before being installed on site. This ensured the living walls looked fantastic from day one. The living walls include an integrated irrigation system which is being remotely monitored from Biotecture’s head office.InstallationThe fully planted up BioPanels were fixed to aluminum cladding rails mounted onto a waterproof backing board. The team worked closely with Chalegrove to ensure the living walls were delivered to the required schedule.MaintenanceOur living wall system gives the plants the best opportunity to flourish, and our maintenance operatives know how to keep them that way. Our team will carry out regular horticultural visits to keep the walls looking their best.Photos by Oliver Dixon, courtesy of Chalegrove Properties
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92 Construction

92 Construction

Aeromix Flowing Insulation

PROJECT NAME: NORTHENDEN CUSTOMER 92 CONSTRUCTION LTD PRODUCT SUPPLIED AEROMIX SUPPLIED BY WOTMIX MANCHESTER INSTALLER CONCEPT CONSTRUCTION RIBBLE VALLEY LTD AEROMIX was chosen for this renovation project thanks to its many benefits allowing all UFH to be more cost effective and energy efficient, smoothness of finish and speed of install. Significant savings were had on this project by using AEROMIX. The customer 92 Construction Ltd complimented better U-values, a much cleaner process, no excess waste and allowed the project to complete the whole process within 1 week thus saving time and money 92 CONSTRUCTION LTD said “great progress recently over at Northenden project, with the internal sub flooring now complete, we up’d our game with this one and went for the new innovative AEROMIX liquid insulation base ground bearing slab 
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Limehouse Basin,

Limehouse Basin,

K Systems Insulated Facades

Located in East London, on a water gateway between the River Thames and over 2,000 miles of navigable canals, the six-building Limehouse Basin development comprised of a white EPS insulation board that was fixed to horizontal PVC rails that created a drained cavity between the insulated façade system and the substrate.Due to strict regulations introduced in December 2018 following the Grenfell tragedy, which states any building exceeding 18 metres in height must have walls comprised of non-combustible materials, this building was deemed non-compliant, unsafe, and not fit-for-purpose.Development owners Beckford, supported by the Building Safety Fund (BSF), required an expert team to execute the removal of the existing EWI and replace it with an appropriate alternative, without disrupting the unique aesthetic of the building.The combination of K Systems and Retrofit UK, two companies renowned for their expertise, quality of service, and superiority in the market, was an obvious choice for Beckfords.We have a good portfolio of BSF projects to date, and Limehouse Basin is another great example of how our team along with one of our approved installers can help make a building fit for purpose, whilst overcoming numerous challenges along the way. Unrivalled expertise and professional delivery are apparent in every groove and corner of this refurbishment.Our ServiceTogether with Approved Installer Retrofit UK, K Systems continued works despite Covid restrictions (adhering to Government guidelines) to deliver the Limehouse Basin project within the agreed timeframe and with minimal disruption to residents as requested by the client.Removal of the existing EWI system took place in rotation with the installation of the new system, and a robust programme was put into place by the contractor to ensure the building was not exposed to the elements for long periods of time, ensuring the residents were kept as comfortable as possible especially during the winter months. Decanting of the residents did not take place, so we worked alongside all parties to ensure the health, safety and welfare of the residents were prioritised during the works.Due to the nature of this project, technical monitoring from the K Systems team was increased, and weekly visits were planned along with a reactive approach to any on-site issues that arose from a technical perspective. Our technical teams actioned regular quality assessments and maintained open communication with all stakeholders.The result – an industry-leading insulated façade solution that fulfilled Beckfords’ criteria and delivered an outstanding architectural design and structure, fully compliant with fire regulations and boasting a better U-value which translates to better living conditions for the residents.Technical Project DetailsThe key objective for the Limehouse Basin project was to remove the non-compliant EWI system and replace it with a non-combustible system to meet current building regulations.Our team insist on being involved from the very concept of any BSF project to ensure an accurate specification could be developed and allow any initial underlying issues to be identified and rectified swiftly. Therefore, our Technical Team witnessed the removal of the existing system and inspected the substrate thoroughly.After extensive scoping, the K Systems M, mineral wool insulation, system with a silicone render finish was chosen as the preferred option, meeting the demands and needs of the client and current building regulations. This system provides high levels of fire resistance and non-combustibility (an A2-s1, d0) bringing it in line with mandatory Government requirements for buildings over 18m tall.With superb acoustic qualities and excellent environmental properties, the M System didn’t just tick the fire resistance box. The thermal performance of the building was significantly enhanced, with a U-value of 0.30W/m².k being achieved.The shape of the buildings were complex, with numerous curved areas of various facades. This meant the finish required an expert eye and a skilled hand to deliver seamlessly. Both K Systems and Retrofit are renowned for their expertise and superiority in the market, and therefore such challenges were overcome, and high standards of workmanship delivered.Another very challenging aspect of the build was the replication of the rainscreen cladding to the front of the buildings. This detail was successfully created by using tape joints, stop beads, and black silicone mastic to create a shadow gap – further testament to the expert capabilities of our team. This particular finish not only delivered the desired aesthetic but delivered an additional benefit of cost savings for the client.We worked closely with Retrofit UK throughout the duration of the refurb and as a result the Limehouse Basin buildings have a contemporary finish and attractive aesthetic worthy of the projects postcode, and one we are confident existing residents welcomed and potential residents appreciated.
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Broadway Apartments, Morecambe

Broadway Apartments, Morecambe

K Systems Insulated Facades

BackgroundLocated in a prominent location on the Morecambe seafront, the Broadway Apartments project was large new build steel frame apartment block.A challenging project to be involved with, as M H Stainton Homes wanted to create an iconic building on a corner location. The steel frame was key, combined with curved glazing on the corner elevation of the building. Then a lightweight cladding solution was required for the rest of the façades.K Systems approved installer M & M Façades were contracted to complete the exterior wall insulation and rendering of the 8-storey residential building.Our ServiceWe worked in close partnership with M & M Façades throughout the duration of the project. The K Systems Technical team offered on-site technical and installation support throughout the build process and supported the M & M Façades team at all stages of the project.As the building is over 18 metres, a bespoke specification was produced to ensure compliance with the current building safety regulations.A direct fix system suitable for steel frame structures and all building heights was specified, ensuring the safety of both the building and future residents.Technical Project DetailsAfter numerous design meetings the K Systems Direct Fix M (Mineral Wool) EWI system with a Silicone Render (TC 15) finish was chosen, meeting the requirements of M H Stainton Homes.This system provides high levels of fire resistance and non-combustibility bringing the apartments in line with mandatory Government requirements for buildings over 18 metres tall.We specified the use of multiple thicknesses of insulation boards (50mm, 100mm and 170mm) to allow for the line and level of the steel frame. A U-value of 0.28 W/m²K was achieved, meaning the residents will enjoy thermally efficient homes.For the finish Silicone TC 15, our high-performance thin coat render, was used. With the coastal location, this durable, weather resistant finish offers an eye catching, clean design, creating a modern and crisp aesthetic. Its hydrophobic properties provide a low-maintenance finish.We delivered a safe, thermally efficient, eye-catching design with a long-lasting finish that residents will appreciate for years to come.
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Albion Works, Manchester

Albion Works, Manchester

K Systems Insulated Facades

BackgroundLocated in the Ancoats area of Manchester, the Albion Works strip and re-fit project was funded by the Building Safety Fund, a Government Fund to remove unsafe non-ACM cladding on residential and mixed-use properties that are 18 metres and over and do not meet building safety regulations.K Systems Approved Installer QFF Façades were contracted to complete the exterior wall insulation and rendering of the 8-storey residential building.The original 60mm EPS system was stripped from the building and replaced with a safe, thermally efficient façade solution, which upgraded the fire performance of the cladding, ensuring the safety of both the building and residents.Our ServiceK Systems provided support throughout the application process for this Building Safety Fund project. The Technical team offered on-site technical and installation support throughout the build process and supported QFF to ensure quality and reliability.We produced a bespoke specification and worked closely with Thomason Consulting and QFF Façades to agree and deliver specifics such as fire stopping and abutment details.From design advice through to installation, we offered a partnership approach which aided a smooth installation process with minimal disruption.Technical Project DetailsThe original sheathing boards were replaced, and the K Systems Exicco M drained cavity façade system was installed. This high performing drained cavity system was specified as a requirement for this steel frame residential building. 60mm mineral wool insulation was specified to retain the line of the existing façade.Fire safety with high rise buildings like Albion Works is of utmost importance and this solution generates high levels of fire resistance and non-combustibility (A2, s1-d0 rating), meaning the latest building regulations were complied with. Additionally, the thermal performance of the building improved with a U-value of 0.28 W/m²K being achieved. Residents will therefore enjoy reduced heating costs and better living conditions.For the finish, silicone thin coat render ensured that aesthetically Albion Works had a clean, crisp attractive appearance. This durable, low maintenance render transformed the outside of the building and will ensure a longlasting finish to the property.
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Improved Sound Absorption and Insulation

Improved Sound Absorption and Insulation

Lignacite Ltd

Lignacite have established a reputation for their extensive range of high quality commodity and architectural facing masonry blocks capable of improving acoustic, sound absorption and sound insulation values. Sound absorption is an extremely effective method of lessening the echo and noise within a space, room or building. Products designed to absorb sound are normally made from soft materials which act to soak up noise as it hits the surface. However certain blocks manufactured by Lignacite perform considerably better than would be expected for a denser material.
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Emseal Acoustic & Thermal Movement Joint Sealing for the New Aviva Studios, Manchester - The Factory

Emseal Acoustic & Thermal Movement Joint Sealing for the New Aviva Studios, Manchester - The Factory

NCC – Emseal Movement Joints

Aviva Studios, Manchester - The New Home of Factory International:Fire resistant, acoustic joint sealing of the complex facades, has been completed with Emshield-WFR and Emshield QuietJoint from NCC Movement joints Limited. NCC Movement joints have supplied Emshield-WFR-2 and Emseal QuietJoint to seal the wide, high movement capability, expansion joints in the complex facades of the new Aviva Studios in Manchester. Aviva Studios are new arts and cultural venues, which are now the new home of Factory International, and located in the centre of St John’s. This is the 13-acre regeneration project around the old Granada TV studios in Manchester. On this prestige project, the architect was Ellen van Loon, a partner at OMA (Office of Modern Architecture), who designed the buildings to create an eclectic environment for the arts, including striking and complex architectural facades. This included her trademark industrial styled finishes, cladding the facades with corrugated metal panels, and incorporating large exposed concrete surfaces. Structural engineering for the project was provided by Burro Happold. The structural movement joints in the external façade and walls, as well as in some of the floor slabs, had to be designed to accommodate not only significant movement (+/-50% or more), whilst maintaining watertightness, but also to be CE certified fire resistant for at least 2 hours, and it was also essential to maintain the high acoustic soundproofing and thermal insulation of the building across the façades.Emshield-DFR/WFR-2 for internal joint sealing, from NCC Movement Joints Limited was the ideal solution, quickly installed as a complete system to meet all the specified requirements in a single solution, with no mechanical fixings, and without disrupting other trades. The Emshield system was installed by TECL (Thermal Engineering Contracts Ltd) as the acoustic and firestopping specialists on the project, as well as by the specialist façade manufacturers, Lindner Prater.The 13,350 m2 building has been designed to provide open spaces that are flexible, adaptable, and capable of being reconfigured for a wide variety of shows at different scales. The key facilities are The Hall, an auditorium that seats 1,600 but can accommodate 2,000 standing; and The Warehouse, an open performance space 21 metres high, with capacity for 5,000 people, all designed and built with advanced acoustic-insulation. They can function separately or together, with a stage that can stretch back to a depth of 45 meters. Factory International are named after the Factory Records record-label, which was founded by the late Tony Wilson ran Manchester’s Haçienda nightclub in the 1980’s and launched bands such as the Happy Mondays and Joy Division. Their new home at Aviva Studio complex is the first public project by OMA in the United Kingdom, and already regarded as the most ambitious cultural development for the future in Manchester.
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Allam Diabetes Centre, Hull Royal Infirmary

Allam Diabetes Centre, Hull Royal Infirmary

Knauf Insulation Ltd

The new £8.5m Allam Diabetes Centre at Hull Royal Infirmary plans to treat and care for patients with diabetes and metabolic bone diseases.It also includes a significant amount of clinical research facilities supporting not only diabetes and endocrinology, but also vascular surgery, neurology and other research departments. Its curved towers flank a glass entrance, which leads to a large waiting area and reception. Spread over three storeys are consulting rooms, specialist treatment rooms, office space and changing rooms as well as a roof terrace on the second floor. Designed to achieve a BREEAM rating of ‘very good’, the thermal performance of the insulation specified for the Allam Diabetes Centre’s flat roof was hugely important. Another crucial factor was fire safety. Although the application doesn’t fall under current fire regulations banning combustible insulation, the architect specified that only non-combustible materials should be used during construction.  Main contractors Zenith Developments appointed specialist contractors Fosters Roofing to install the roof. They in turn tasked DANOSA UK with supplying all the materials for the roof construction, including the insulation. “The build-up of the Allam Diabetes Centre was a single-ply warm roof with a tapered insulation scheme to provide the fall required for rainwater run-off,” explained Steve Downey, Commercial Director at DANOSA UK. “Tapered insulation schemes are always more difficult than traditional flat roofs, so we asked Knauf Insulation for technical advice on how to achieve the required U-value of 0.18 W/m2K.” The Knauf Insulation Technical Support Team recommended Rocksilk® Flat Roof Slab. It is BBA certified for use on mechanically fixed flat roof build-ups and is suitable for all types of roof deck.  As well as excellent thermal performance, Rocksilk® Flat Roof Slab is non-combustible with the best possible Euroclass A1 reaction to fire classification. It also provides excellent sound absorption so will help reduce the drumming effect of rainfall.  Rocksilk® Flat Roof Slab contains a special water repellent additive and is manufactured using Knauf Insulation's Krimpact® Technology which provides high levels of compressive strength and durability. As the project was a tapered insulation scheme, Rocksilk® Flat Roof Slab was manufactured to order to ensure the correct fall was created. The tapered insulation scheme wasn’t the only challenge with the Allam Diabetes Centre – it also features a curved façade, which added complexity for the installation team at Fosters Roofing.  Paul Foster, Managing Director at Fosters Roofing said: “Insulation needs to be carefully cut to the exact shape of the building otherwise heat can escape making it less energy efficient. Thankfully Rocksilk® Flat Roof Slab was easy to cut and quick to install, so it wasn’t a problem.” Rocksilk® Flat Roof Slab has also been designed to knit together during installation so there are no gaps that could affect thermal, fire or acoustic performance. By using Rocksilk® Flat Roof Slab, Fosters Roofing and DANOSA UK were able to achieve the required specification for the tapered insulation scheme on the new Allam Diabetes Centre. This will contribute to the energy efficiency needed to achieve the BREEAM ‘very good’ rating. 
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School of Digital Arts, Manchester Metropolitan University

School of Digital Arts, Manchester Metropolitan University

Knauf Insulation Ltd

Entering a building is usually the only way to find out what takes place inside. But that’s not the case with the Manchester Metropolitan University’s new School of Digital Arts (SODA). It acts as a giant canvas to illuminate digital content produced by students, thanks to an LED rainscreen façade on its northern face. The five-storey, 5,200m2 SODA building is adjacent to the Manchester School of Art and will provide space for a digital innovation and User Experience (UX) lab, film studios, green screens, edit suites, sound, music and production studios; alongside a screening room and gallery space. Like all rainscreen façade projects, the SODA building needed insulation to meet the required thermal, fire safety and acoustic performance, but the LED façade added complexity to the specification. The chosen rainscreen panels were perforated with small holes to allow the lights to shine through – but this also meant the insulation could be seen from certain angles, so the insulation needed to look aesthetically pleasing too. During the design process, architects Feilden Clegg Bradley Studios had specified Knauf Insulation’s Rocksilk® RainScreen Slab for the project. It is non-combustible with a Euroclass A1 reaction to fire classification, so complies with building regulations that ban combustible insulation on certain buildings over 18m tall in England and Wales.  Rocksilk® RainScreen Slab also has a thermal conductivity of 0.034 W/mK so could meet the U-value of 0.19 Wm2K. And thanks to its sound absorption characteristics, critical for low mass rainscreen structures, it will help create a quieter space for the students. The principal contractor Kier Construction had tasked specialist façade contractors Maple Sunscreening with determining the required thickness and aesthetics. So they contacted Knauf Insulation to discuss the best solution.  Knauf Insulation’s Technical Support Team undertook 3D U-value calculations and confirmed that a 150mm slab should be used for the project.  What’s more, Rocksilk® RainScreen Slab is manufactured with ECOSE® Technology, Knauf Insulation's unique bio-based binder that contains no added formaldehyde or phenol. This gives Knauf Insulation’s mineral wool its unique brown colour, so the insulation won’t stand out behind the perforated rainscreen panels. It also makes it soft to touch, easy to handle and generates low levels of dust and VOCs. As a result, products made with ECOSE® Technology have been awarded the Eurofins Gold Certificate for Indoor Air Comfort. Rocksilk® RainScreen Slab is designed to be easy to install correctly. Slabs are robust which makes them easy to manoeuvre into place. Once in position, they butt tightly together and adapt to any imperfections in the substrate. This prevents unintended air gaps that can compromise thermal, fire safety or acoustic performance. Using Rocksilk® RainScreen Slab was the optimal solution for the SODA building providing both the high thermal, fire safety and acoustic performance demanded of modern buildings. And thanks to its unique brown colour, the mineral wool insulation won’t be a distraction, instead acting as the perfect backdrop for the dazzling LED light displays created by the students. 
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Bishop Auckland, Durham

Bishop Auckland, Durham

K Systems Insulated Facades

The Bishop Auckland refurbishment project, is a stellar example of K Systems ability to harness years of expertise with forward-thinking innovation to meet the needs of its clients.Durham Homes commissioned K Systems to refurbish its residential development of 120 terraced houses. The primary aim of this project was to improve the thermal performance rating of each home. The challenge for K Systems was to provide a suitable EWI solution whilst retaining the character of the homes by replicating the existing brick and stone walls.Due to this unique mix of required finishes, we were presented with an extremely complex project that required careful attention of several aesthetic and design considerations.Having a good reputation for matching systems with finishes to deliver clients’ visions, we worked in collaboration with our approved installer Westdale Group, to scope out the project and specification in fine detail, with particular focus on insulating properties and aesthetic.These poorly insulated brick and stone terraced houses were given a thermal upgrade to enhance occupier comfort. An attractive brick render finish was used over insulation to provide an aesthetic finish that is in keeping with the current street scene.This satisfied the client’s requirements whilst providing a total revamp for the properties, which has resulted in energy efficient and aesthetically pleasing homes for the client and residents.Our ServiceWe worked in collaboration with Durham Homes and approved installer Westdale Group to upgrade these poorly insulated brick and stone terraced houses and deliver a total revamp of the properties, resulting in thermally efficient homes.The project was completed with minimal disruption to existing residents, and due to forward planning and regular site visits by an experienced K Systems project manager, where processes and progress were monitored and evaluated, the project was completed within the agreed timescale.Our Application Specialists visited the site regularly throughout the project working in collaboration with the approved contractor to ensure correct installation and detailing.As a result, we delivered an excellently designed and expertly executed refurbishment, that exceeded the expectations and requirements of the client, Durham Homes, and the residents of the newly improved homes.Joe Rogers at Westdale Group, said:“To deliver such a large project (120 houses), it requires multiple teams to work seamlessly together and have absolute trust in the other’s skill, vision, and judgement. That’s exactly what we had with K Systems on this Bishop Auckland project. The team’s innate understanding of pairing systems with finishes for optimal performance is second to none and together we delivered a best-in-class refurbishment which was an absolute pleasure.”Technical Project DetailsEffective demand planning and technical detailing ensured that the Durham Homes project was completed on time in March 2022.Having comprehensively assessed the project requirements, taking into consideration thermal u-value target, aesthetics and cost, our K Systems E BrickRend EWI system was specified. This high-performing system is lightweight utilising expanded polystyrene (EPS) panels that are enhanced with graphite to further enhance thermal performance.The E BrickRend system has a fire performance rating of B2-s1,d0. It’s low moisture absorption and resistance to mould growth ensures a high level of durability.The system was specifically tailored to meet the thermal performance criteria of the project. Utilising 90mm EPS panels, the target U-value of 0.30W/m2K was achieved, delivering the benefits of improved thermal comfort and lower heating costs for residents, whilst helping the local authority achieve it’s environmental carbon reduction targets.Several finish options were considered to meet the client’s requirement of replicating the existing brick/stone appearance of the properties whilst remaining within the project budget.K Systems specified BrickRend, a bespoke, specially formulated polymer render which was colour-matched to the existing masonry. It was then down to the skill of our approved installer to apply pigments to tint and shade the render surface and simulate the appearance of real stonework. The surface is then sealed to provide a long-term durability. A dash render finish was applied to the rear of the Bishop Auckland properties.This particular finish didn’t just ‘fit the bill’ at the time of delivery, but is an economic, durable, lightweight solution, easily applied, with an increased bond strength compared to sand and cement, which will protect the insulation and structural fabric of the homes from environmental deterioration in years to come.This customised finish and attention to detail is a perfect example of how K Systems works with all clients to fulfil any specific design criteria and go above and beyond the standard requirements to deliver superior quality.
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The Curve, Manchester

The Curve, Manchester

K Systems Insulated Facades

BackgroundOccupying a prominent position on the Kingsway, The Curve development is a portfolio of 27 apartments. The key requirement for Cube Homes was to offer residents high quality, low carbon, affordable and sustainable apartments.After extensive planning, K Systems specified a direct fix system with mineral wool insulation and a silicone render finish. Our Direct Fix system for steel frame structures is KIWA BDA certified and provided the ideal solution for these newly constructed mid-rise apartments.Our team designed a façade solution that delivered modern, thermally efficient and aesthetically pleasing homes, meeting the client’s requirements.Our ServiceDue to the number of fixings and the curvature of the property, this was a technical project which required bespoke detailing.In collaboration with Bowker Sadler Architects and our approved installer Profac, we designed a comprehensive specification and were on-site when required, offering Profac technical and installation support throughout the build.The Direct Fix system specified is a cost-efficient solution for steel frame structures, with fewer components for a simpler and faster install. Direct Fix generates exceptional insulation and with a silicone render finish provides high levels of fire rating (A2,s1-d0), allowing Cube Homes to deliver safe and thermally efficient homes.Technical Project DetailsThe EWI needed to be line and level with the ground floor brickwork. To achieve this specific requirement, 300mm mineral wool (which is deeper than available mineral wool) was specified for the project. This meant 110mm and 190mm boards were combined to achieve the required 300mm.This thicker mineral wool meant that the curved elevation on the building was difficult to achieve. The insulation was facetted around the curve and carefully installed by Profac to create a seamless façade. The 300mm mineral wool resulted in a low U-value of circa 0.10 W/m²K, meaning heating costs for the apartments will be minimal and carbon usage will be reduced to a minimum standard.For the finish, silicone render (TC 15) was specified to create a striking curved elevation. Silicone TC incorporates the benefits of silicone technology to provide a water repellent finish with a fresh and modern appearance. The silicone allows water vapour to pass freely through the render whilst allowing the finish to remain weather resistant, making it the ideal solution for a low maintenance, long-term finish.
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Dartington CofE Primary School - Tarnhow Mono Wall Mounted Canopies

Dartington CofE Primary School - Tarnhow Mono Wall Mounted Canopies

Able Canopies Ltd

Dartington C of E Primary School in Totnes, Devon were in the process of having a new £7 million school built. The new development consisted of 12 classrooms and a variety of contemporary facilities which 315 primary school pupils and 30 Early Years children would benefit from.As part of the design of the new school, the architect was keen to introduce a free-flow from the outside to the inside. It was also important to them that they create an outside space that could be used throughout the school year.The only way to achieve the level of cover required, would have been to install a number of wall mounted canopies adjacent to the school’s classrooms.It was therefore agreed that 130 metres of timber canopies would be installed around the school, wrapping around the building providing almost uninterrupted cover throughout. This included using our standard Tarnhow timber canopies and adding bespoke qualities to them such as a 90° ‘hip’ (external corner) and a 45° ‘valley’ (internal corner) to the buildings’ entrance and variations in the post heights due to the uneven ground height.
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1 Aylesbury Street, London

1 Aylesbury Street, London

Pilkington United Kingdom Limited

Project: 1 Aylesbury Street, Clerkenwell, London, EC1R 0DRClient: MeritcapeArchitect: Atum Design LabM&E consultant: EngDesignProtecting Cities Against Fire with Advanced GlazingDaylight-flooded spaces command a premium from tenants, but in the densest urban areas – where buildings are very tightly packed – it can be difficult to achieve. Not least because of the need to protect against the spread of fire.This was the challenge for developer Meritcape when they set out to refurbish 1 Aylesbury Street – a converted historic warehouse building in Clerkenwell, East London.The designers wanted to fill every floor of the building with natural light, from both the front and the back of the building by using floor-to-ceiling glazing on every floor. However, the rear of the property was just three metres away from a neighbouring building.To prevent fire spreading from one building to the next, building regulations specify the fire resistance that external walls need to be able to provide. This is given as minimum requirements for integrity – how long they can contain smoke and flames – and insulation, or how long they can prevent the escape of heat. Steve Bond, technical and customer support manager, fire, at Pilkington United Kingdom Limited, said: “When you have two buildings this close together, standard glazing is not an option, as it doesn’t put up enough of a barrier to fire spreading outwards from the building.“That’s where fire-resistant glazing can make a big difference. By providing protection against fire while also letting light flow in, we can create light-filled spaces in very built-up parts of the city where not long ago it wouldn’t have been possible.“As well as sealing in flames and smoke for at least an hour, the glass also provides radiation shielding that reduces the amount of heat energy that can pass outwards through the glass – another key means of spreading fire.” The rear façade of the building is glazed in Pilkington Pyroclear® Plus insulating double-glazed units, delivering not only the right level of fire resistance, but have also been designed to give excellent thermal insulation (U-value) properties to reduce heat-loss from the building.Davood Kiani, Senior Project Consultant at Meritcape said: “Those looking for modern commercial space expect floorplans to be well lit with natural light, and this is one of the main design challenges when working with buildings in the most densely urban areas of the city.“Fire regulations are one of the big reasons for this, so Pilkington fire-resistant glazing means we can achieve the best of both worlds - a building that meets or exceeds all of the safety regulations while also feeling spacious and airy.”A total of 800 m2 of Pilkington glass was used in the project, including in the front façade of the building, in which hundreds custom-sized small double-glazed solar-control units were used to imitate the crittall steel-framed windows that are a signature feature of buildings in the area.Images by S G Photography
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Party wall soundproofing solution for house in Hackney

Party wall soundproofing solution for house in Hackney

Hush Acoustics

Hush Acoustics has successfully addressed a party wall noise problem for a homeowner in north London through the installation of its slimline HD1041 acoustic wall system, improving sound insulation without significantly compromising the room size.The owner of the semi-detached house in Hackney, contacted Hush to find a solution that would enhance the acoustic performance of a separating wall, ultimately improving the quality of life for their neighbours.The properties suffered from inadequate acoustic control within their original construction, allowing everyday sounds to pass through the party wall and become clearly audible next door.The brick wall in this particular case lacked the necessary mass and density to block sound waves generated by speech and activities like children playing. As a result, the noise disturbance caused stress and anxiety for the neighbours.Key to homeowner’s wishes was a solution that would not significantly reduce the size of the room. While retrofitting the wall with acoustic treatment would naturally increase its depth, the client understood the trade-off between volume reduction and improved soundproofing.Hush proposed three fully tested acoustic wall systems, each offering varying build-up thicknesses and sound reduction levels ranging from good to better and best. After thorough discussions between the Hush team and the homeowner, it was agreed that the Hush HD1041 Acoustic Wall Lining System would deliver the optimal solution. This system utilises a combination of high-performing acoustic materials, resulting in a wall lining that is only 55mm deep.A local contractor completed the installation of the acoustic wall system, with Hush providing full technical support and supervision throughout the process.Expressing their satisfaction with the improvements delivered by the system’s installation, the client said:“We have completed the work on the wall, and the results are excellent. The neighbours can barely hear anything now, and they no longer get disturbed when my son is up in the middle of the night. A heartfelt thank you to you and the team.”
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Scandia Hus - SWEDISH TIMBER FRAMED HOUSES

Scandia Hus - SWEDISH TIMBER FRAMED HOUSES

Actis Insulation Ltd

Scandia Hus, the largest designer and supplier of Swedish energy saving timber framed homes in the UK, is using ACTIS Hybrid insulation on many of its projects.
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Costco Wembley store insulated with easy-handling Eurothane® Eurodeck flat roof boards.

Costco Wembley store insulated with easy-handling Eurothane® Eurodeck flat roof boards.

Recticel Insulation

Easy to handle, even for this incredibly large project.The Costco store in Wembley occupies a site close to the national football stadium. For the building’s flat roof, architects, Broadway Malyan, in conjunction with main contractors, JF Finnegan, required insulation comprising superb thermal performance and easy-handling ability - Recticel’s Eurothane Eurodeck more than fitted the bill.Ian Catterall from BC Contractors explained:"Eurothane® Eurodeck is a superb quality board. It’s really easy to install and presented no issues for what was an incredibly large project - the largest single-value project we have undertaken. It was an immense job, which required the highest-quality PIR. Eurothane® Eurodeck was just perfect.”About Eurothane® Eurodeck:Eurothane® Eurodeck is compatible with mechanically fixed single-ply systems, benefiting from high compressive strength and excellent dimensional stability that ensures the flat surface finish required for optimum performance in new build and refurbishment projects. It is faced on both sides with a multi-layer coated aluminum foil.
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Dorma Variflex Manual Acoustic moveable wall - Glasgow, Rangers FC - Edmisston House

Dorma Variflex Manual Acoustic moveable wall - Glasgow, Rangers FC - Edmisston House

Style - Moveable Partition Specialists

Glasgow’s Edmiston House is a state-of the art facility that incorporates the Rangers Football Club museum, a two-storey Rangers FC store and a spacious events area. Partitioning experts, Style, worked with architect, Keppie Design, and contractor, Sharkey to deliver flexibility to the function space, installing two Dorma Hüppe Variflex moveable wall systems. Cleverly designed, the walls meet to form a T-shape, allowing the area to be divided into two individual rooms linked by an external corridor. For maximum functionality, both rooms have pass doors, fitted with push-bar panic hardware to meet evacuation regulations, giving entirely separate access. The Variflex walls offer a superb 57dB acoustic rating which enables concurrent events to take place undisturbed.A truly world-class resource, Edmiston House is not just for Rangers but for the local community and the city of Glasgow. The highly adaptable event space can be used to host seminars, conferences, gigs, exhibitions, awards’ ceremonies and as a fan-zone on important match days.“This is a great example of where moveable walls can be combined to create a really flexible room configuration,” said David Louden, Style’s director for Scotland.“As the room can often host lively events, the acoustic rating is also a huge benefit as it means two events can be hosted without interfering with one another. “The classic Pearl Grey III finish on these moveable walls also works well, offering not only an adaptable space but a stylish one too.”Style is the UK’s leading provider of moveable, partitioning and folding walls and is the exclusive UK partner to Dorma Huppe, Skyfold and SWG.
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BISF Housing, Motherwell

BISF Housing, Motherwell

K Systems Insulated Facades

BackgroundThe BISF (British Iron and Steel Federation) constructed the Newarthill properties in the 1940’s, utilising steel-framed walls that were initially coated in cement render and vertical steel panels.In previous renovations overseen by the Local Authority, the upper level of the building was clad in PVC weatherboard, while the lowest floor had its exterior re-rendered. The building is characterised by its non-traditional construction style.The houses had extremely poor thermal performance and the flats were difficult and expensive to heat, especially with the rising fuel prices and current cost of living crisis, meaning some residents were in a state of fuel poverty.North Lanarkshire Council required an EWI solution that would achieve the following three key objectives:- Improve the thermal performance of the property portfolio- Specify a system that would achieve a U-value of 0.17 W/m²K and would involve as little technical detailing around the property as possible- Ensure the properties had a modern and aesthetically pleasing look as the current exterior was tired and datedUnderstanding and appreciating K System’s expertise in this sector and innate ability to deliver best-in-class refurbishments, North Lanarkshire Council appointed the partnership of K Systems and Ailsa Building Contractors to tackle the low rise refurbishment project.Our ServiceAs the Newarthill development was already occupied, a key element of this project was to deliver the refurbishment with minimal disruption to current residents and / or neighbouring houses.This is one of K Systems strengths, ensuring jobs are delivered in a timely fashion, without delay, without disruption, and with full disclosure of each phase given to residents throughout the project to build rapport, trust, and confidence.On this particular low rise refurbishment, which had limited access points for all traffic in and out surrounding its immediate vicinity, K Systems had to work closely with the contractor, main contractor, and local authority to ensure they were working in harmony to negate any unnecessary commotion.K Systems’ technical team also carried out regular site visits to make sure the system was installed to the highest standard, in line with specification, and to ensure all involved parties were delivering to time and budget.The refurbishment of the properties is a great example of K Systems’ unparalleled ability to deliver constructional excellence that not only meets but exceeds the expectations of its customers.Technical Project DetailsOn initial scope, the K Systems team identified that a major challenge for this project was going to be the technical detailing between the timber frame sheeted ply at the top storey and precast concrete slab at the bottom. Several U-value calculations were completed by the experienced K Systems team to support the Council’s request of minimal detailing around the property and the target U-value.To meet these requirements, the K Systems P EWI system was specified, which utilises phenolic foam insulation boards. This insulation is lightweight and has a high thermal performance, allowing for thinner sections of insulation to achieve optimal thermal efficiency - perfect for this project, achieving the target U-value of 0.17 W/m²K , up from 0.32 W/m²K.It is a suitable solution for buildings that are restricted in expanding their footprint due to pavements or nearby properties, and can be easily installed on masonry structures, as well as non-traditional structures - an ideal solution for the Newarthill properties.Addressing the request for a modernised aesthetic, a dash render finish was specified. This render is extremely robust, hard-wearing, and low maintenance, ensuring the properties’ refreshed exterior would remain for years to come. The dash render was also complementary to the existing local property portfolio which was something the Council wanted to achieve.This refurb completely transformed cold, weathered, distressed housing in a Scotland suburb into warm, comfortable, aesthetically pleasing homes that met the exact requirements of North Lanarkshire Council and reduced the energy bills for residents due to improved thermal performance.
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New Development Demonstrates Sto's Compatibility With SIPS Construction Method

New Development Demonstrates Sto's Compatibility With SIPS Construction Method

Sto Ltd

A new Scottish residential development with a strong emphasis on offsite construction and energy-efficiency has highlighted the suitability of Sto’s external render systems for use with modern structural insulated panels (SIPS). The company’s StoRend Flex external render system, which utilizes the StoVentec carrier board, has been installed onto SIPS to create the new detached and semi-detached properties built at Robertland Gardens in Stewartland, North Ayrshire.
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Wall Protection - Nexperia

Wall Protection - Nexperia

Gradus

Gradus wall protection was chosen to future-proof the facilities of Nexperia, a global leader in Discretes, Logic and MOSFET devices for the Automotive industry. The majority of Nexperia’s manufacturing takes place in laboratories. As a result, a durable wall protection system was required that would be resistant to a variety of cleaning chemicals and that can withstand the rigorous maintenance cleaning regimes which will take place at the facility.
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Flush Glazed Acoustic Movable Wall With Access Door Panel

Flush Glazed Acoustic Movable Wall With Access Door Panel

ModernGlide Ltd

Perfect for office spaces, our MG600 glass office partitions and movable glass walls offer several benefits to your workspace and your employees.The advantages of glass acoustic walls include excellent light flow in offices, low-cost installation, flexibility in the work environment, and the simple fact that they look classy and classy. Not only that, but they also provide excellent sound insulation, enabling privacy between clients or important internal meetings.These flush glazed movable acoustic wall panels are constructed from an aluminum frame with flush tempered glass panels mounted on either side of the panel for a flush glass look. They work especially well in office spaces, impressing everyone who sees them, be it stakeholders, important clients or business partners.Additionally, you can choose to tint the aluminum frame according to your own design or branding needs. These panels maintain the spaciousness of the room's proportions while maximizing light and clear sightlines. Really great office aesthetic.
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Marineside, Bracklesham Bay

Marineside, Bracklesham Bay

K Systems Insulated Facades

BackgroundWith stunning southerly views across to the Isle of Wight and also westerley along the Solent to Hayling Island, Portsmouth and the Millenium Tower, Marineside, a development of three-storey properties at Bracklesham Bay, is a dream location for anyone to live.However, whilst a prominent beachfront location comes with spectacular sunsets and unrivalled tranquillity, it does leave buildings highly exposed and prone to weather damage.This was the case with the Marineside development which showed signs of high coastal corrosion and were in severe need of regeneration both aesthetically and internally to address thermal underperformance.K Systems teamed with CBG, Envirorend SE, and Harrington Design to complete the low-rise refurbishment project, with three main objectives:- Remediate problematic substrate- Improve thermal performance for the benefit of residents- Revitalise a tired and unattractive exteriorAs with all projects, K Systems began a detailed scope and specification process with full involvement from all parties, including deploying digital technology to provide an inspirational viewpoint for the client to understand what the refurbishment would look like at completion.Our ServiceFollowing extensive planning, K Systems brought the client’s vision to life and created a beautiful collection of revitalised waterside homes on the banks of Bracklesham Bay.The refurbishment of Marineside wasn’t a straightforward project and required comprehensive scoping to ensure optimal delivery and 100% satisfaction levels amongst current residents.Therefore, it is a notable triumph for K Systems to have delivered a successful project, within budget, without delay or compromise on quality, that not only met but exceeded the requirements and expectations of the client.Each structurally sound, aesthetically pleasing dwelling boasted excellent thermal performance properties, achieving a U-value of 0.30W/m²K, allowing residents to benefit from more thermally efficient homes and experience a reduction in energy consumption.K Systems in collaboration with CBG, Envirorend SE and Harrington Design delivered beautiful, clean, crisp, aesthetically attractive properties, each with a protective exterior finish which will provide resistance to the elements for years to come.Technical Project DetailsOnce the existing façade was removed it was clear that the block substrate had high level corrosion due to the harsh coastal environment it had endured since being built in the 1940s.Multiple areas of the three buildings had to be completely removed and replaced using a medium density block that achieved superior pull-out test results. This was a recommendation by K Systems which enforced confidence with not just the client but the homeowners too as the best way to ensure longevity of the buildings.The removal also revealed that the substrate was uneven and unsafe. K Systems identified that extensive dubbing out was also needed with these buildings. Dubbing out meant the insulation boards were installed line and level giving a crisp and professional finish.The Marineside buildings were solid block construction making them extremely inefficient and presented an expense to the homeowners during winter months due to insufficient thermal performance.Utilising its years of unparalleled expertise, K Systems specified the industry-proven Mineral Wool insulation system for the project to address the aged façade and significantly boost the thermal performance of the building.K Systems Mineral Wool insulation (a mat of rock fibres which prevents the movement of air) has an industry-leading ability to generate exceptional thermal performance. That made it the perfect choice for the Marineside refurbishment as it would combat the heating issues faced by residents whilst retaining the solid foundations of the existing building.Other technical benefits which made the K Systems 110mm Mineral Wool system the ideal specification for this refurbishment include:- its level of fire resistance and non-combustibility, ensuring the building met all safety regulations required for residential buildings in England- its excellent acoustic properties, ensuring coastal noise absorption further enhancing the peaceful and tranquillity of the area- its environmentally friendly composition as it is free from gases with ODP (ozone depletion properties) or GWP (global warming potential)Due to the coastal location and exposure to the elements, it was vital that this refurbishment guaranteed total water tightness. K Systems worked closely with the roof installers ensuring that the parapet details were correctly detailed making the system as a whole watertight.The exterior finish was just as important as the internal construction and detailing. The Bracklesham Bay area has a level of prestige and the aesthetics needed to reflect that. K Systems finished the Marineside complexes with a silicone thin coat render, which is extremely breathable and resistant to the elements, in shades Limestone White and Granite. This completely transformed the aesthetic of the residential blocks making them much more appealing to potential dwellers.Envirorend SE commented:“ We secured the refurbishment works at Marineside , for a good client and works started in January 2022. The scope of works was to make the 3 blocks more energy efficient. Situated directly on the beach, the location made the install very challenging as the weather was not very forgiving at that time of year. The existing substrate was all over the place so a lot of effort was put in to get the walls looking line and level while staying within the remit of the specification. Works were completed in July 2022 and to a very high standard for all to see. “
Sponsored
New Riverside Buildings in Canterbury

New Riverside Buildings in Canterbury

Sto Ltd

The StoTherm Mineral M insulation system, StoCleyer B brick slips and StoSilco external render have been installed on five buildings which make up the latest phases of the Riverside development in Canterbury.

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