"concrete frames"

NyRock Frame Slab 032 - in external wall - timber frame

Large scale Fluid Concrete installation to all floors, window sills and stairs in Cement Grey colour. Oxicrete finish application to bathroom walls in Brown and Terracotta Red finish.Manufacture and installation of bespoke Gap panels in Rough Mist finish to shower walls.Materials used: Large format Gap GRC wall panels in Rough Mist finish, sealed with hydrophobic agent and clear sealant. Cement Grey Fluid Concrete floor coating and Oxicrete wall coating in Brown and Terracotta Red finish.

The Beckett, a new retirement village close to the centre of Royal Tunbridge Wells, in Kent, comprises three luxury apartment buildings of three, four and six storeys. The contemporary design provides 89 quality appointed apartments with a landscaped garden, all arranged around full-height atriums, allowing natural light to reach the centre of the buildings. The upper floors are set back, providing generous terrace areas which include a ‘sky lounge‘. All three buildings are concrete frame and as with any reinforced concrete slab design, The Beckett is at risk of punching shear failure, which traditionally has been resolved by adding further concrete, such as downstand beams, or localised thickened column heads. However these require complex formwork and significantly reduce the benefits offered by the flat slab design. The Schöck Bole shear rail system counters any punching shear risk and is cost-effective and significantly faster than traditional loose links – as much as four times faster in fact. This is because when using traditional links it involves far more ties to the reinforcement matt than when using the Schöck Bole. The ready-to-install reinforcement element consists of double-headed studs with spacing bars to ensure correct positioning. Two spacer bars are welded to the vertical studs, which ensure the correct distance between uprights and the forged stud heads guarantee a perfect finishing bond with the concrete. The dramatically reduced fixing time far outweighs any additional material costs that may be involved with a prefabricated system.  

Goat Yard, formerly a Victorian Warehouse building named Albion House, underwent comprehensive refurbishment to offer grade A office accommodation, totalling 30,484 sq ft. Refurbished by West 1, a leading high-end office fit-out Contractors, the building boasts a newly reconfigured reception area. The Living Concrete team were commissioned to cast and install a custom-build concrete reception desk.Spanning 3m long, the single cast was made offsite, without any joints and finished in Mist Pitted finish to resemble a real, cast in-situ concrete. Laminated grey joinery and black Forbo rubber-lined worktop completed the look.

Eastcheap Court has been newly re-designed by Trehearne Architects and Fletcher Preist, to provide best-in-class office space within a smart controlled environment.We manufactured and installed a precast concrete reception desk for the newly redesigned reception area. The desk was constructed from two large precast sections, and we used our special eco mix of glass fibre-reinforced concrete for this project. It was created in a White Smooth finish and was had-polished and assembled onsite. We also added LED lighting strips to provide evenly distributed lighting around the area. It was a successful build that the client was very happy with.

The Living Concrete team were commissioned to design and create large format, precast GRC floating garden steps at a private residence in Oxted. Working closely with the client, we constructed a cascade of floating steps to create seamless access on what was quite a difficult tiered site. Having assessed all the practical and logistical issues, we worked out a tight 10 week schedule of measuring, landscaping, pre-cast and on-site installation of all the elements.This project had many challenges in its design and execution and covered a large external area on different levels incorporating very heavy concrete elements – creating this stunning feature.

As part of a redevelopment at Coventry University, the Faculty of Arts and Humanities was transformed to feature a hyper studio designed for cross-disciplinary projects and new reception area.First of three, this new reception desk was assembled and finished by our team on site. Large precast polished concrete sections in Silk Mist finish were carefully fitted with a geometrically shaped Corian surround. We also added LED lighting strips to provide evenly distributed lighting around the area. We used our unique eco BTX ultra high performance concrete mix technology which helps to give our products the durability and performance they need.

As part of a major rebranding project, global asset management company abrdn reimagined its Edinburgh workspace, with collaboration, choice and well-being were key elements of the design brief. A custom take on Milliken's Comfortable Concrete iconic design and its co-ordinating LVT floor covering Polished Concrete has been installed to create the aesthetic and performance the design team were looking for.

Grain House was a complex, heritage-led refurbishment unifying and extending four historic buildings in Covent Garden with a rich history typical of this iconic location. Our team manufactured and installed a concrete reception desk for a new reception area. The results speak for themselves in this stylish modern office space where this stunning 4.6m long reception desk takes centre stage.The concrete worktop was designed to incorporate the client’s logo and we used our unique eco concrete mix technology which is lighter and stronger than traditional concrete. This helps to give the finished products the durability and performance they need. Despite the complex and detailed casting and installation required for this project, everything was completed to a high spec for the client.

The reservoir had an estimated 180 metres of cracks that needed repair, as well as the main element of the concrete that required coating to waterproof and add durability to the concrete structure. The Reservoir was taken out of commission but it needed to be returned to service as soon as possible. To do this, we looked at the order of the processes to ensure the tight time frames could be met.  

The design comprised of a three-storey-high, bespoke GRC concrete staircase with floating precast steps and landings, all in Rustic Grey finish.For the floors and landings we used Microconcrete coating in Lead Grey colour to create a contrasting effect with the lighter coloured walls and the imposing ceiling suspended fireplace surround was hand coated with Microconcrete in Metallic Bronze finish.

Whites Concrete has supplied a pre-cast concrete chamber for an 11-tonne Archimedean screw turbine installed on the banks of the River Esk in Whitby, North Yorkshire by national engineering and construction company JN Bentley. The Whites Concrete chamber has been constructed using robust Groundwall L-shaped units, to house the 2.9m diameter screw turbine. The latter will operate with up to 4 cumec with a rated capacity of 51.6KW as it generates electricity for Esk Energy (Yorkshire). Esk Energy secured funding towards the cost of the project through a community share issue.

Precast concrete Groundwall panels, designed and manufactured by Whites Concrete with a special rock face finish to blend in with existing surroundings, have replaced an integral part of a cemetery wall structure in Wigan. The 2.35m high (1m wide) concrete panels, which were formed with a bespoke liner, were installed on time and within budget by Parklands Services, a leading construction provider in the North West. Shaun Edwards, Managing Director of Parklands Services, commented: “We were very impressed with the turnaround, quality and detail of the precast panels from Whites Concrete".

A former brownfield site on Ascot Road, Watford is undergoing a transformation to provide a new residential-led quarter with much needed new homes and retail space.This project, by development and investment company, Orion, will comprise of buildings between six and eight storeys, with 489 new homes for the private sector of which 35% will be affordable homes, in addition to two lower floors of retail space.Orion is leading the development process at Cassiobridge Quarter, which centres on regenerating under-utilised land and buildings, making them into landmark destinations and improving the local community with enhancedinfrastructure and aesthetics.RCM was appointed to supply its high-performance sheathing board, DensGlass which will make up part of the through wall system to an RC frame with a lightweight steel frame infill.DensGlass consists of a fibreglass mat with a gypsum core, designed to provide a high degree of protection from the elements in external cladding constructions.Widely recognised by the GOLD colour, DensGlass fiberglass mat gypsum sheathing board, has an exemplary track record that spans more than 30 years.Thanks to its ability to protect the building envelope against incidental moisture damage during and after construction, DensGlass Sheathing is a preferred substrate under brick, stone and rainscreen cladding and suitable for lightweight steel frame, timber frame, modular / offsite and concrete frame construction types.In addition to the above features, DensGlass is A1 non-combustible, CE marked, lightweight with easy scribe and snap properties.On completion of the project, Cassiobridge Quarter with its modern design will provide a stylish appearance to the area with much-needed homes and a new community for residents to enjoy.

Triton has supplied 3,280kg of TT Admix, its BBA certified concrete waterproofing system, to a prestigious new build project in West London. The project is a new car dealership situated between the M4 flyover and the site of Brentwood FC's new stadium. The construction comprises a watertight concrete base with welded sheet piled walls and a watertight concrete capping beam to provide a Type B integral waterproofing solution to BS 8102 (2009). On top of the slab is a steel framed structure.

The Olympic Village consists of 11 blocks, each block comprising between six and eight individual buildings, which are eight to twelve storeys high. Of the many amenities in the Village, by far the largest usage is for apartments, of which there are around 3000 units.Despite the height and density of the scheme, it has a surprisingly open feel, aided by the glazed winter gardens and mostly generous sized balconies, which are very much in evidence throughout the entire development. There was a huge demand here for the Schöck Isokorb®, with around 10,000 thermally broken structural connections to be considered. For podium slabs and pre-cast balcony applications the Isokorb® T type K, for concrete-to-concrete connectivity was used. The T type S, T type Q-P and Schöck SLD dowels combined to meet the requirement for securing the winter garden balconies. Types SK-MM1 and SK-MM2 for steel-to-concrete, provided the solution for connecting the various concrete frames to steel balconies.Some of the steel balconies had a cantilever length of approximately two metres and in most cases SK-MM2 units offered the ideal solution. However, in certain locations – concrete edge beams for example – the reinforcement bars had to be shaped to suit and for these applications special SK-MM1 modules were utilised.The unusual T-shaped winter gardens provided one of the greater challenges. Remarkably, the winter garden concrete slabs are designed to span two building blocks – approximately seven metres – and it was essential to allow for movement of the slabs by combining the Isokorb® T type Q-P at one end and SLD dowels at the other.Exceptionally strong steel-to-concrete thermal break connections were required and usually the Isokorb® T type SK would be the natural choice. On this occasion however, the forces involved exceeded even the capabilities of the SK units and it was necessary to design a T type S configuration, in combination with a specially developed steel bracket. Back at ground and first floor levels a huge number of T type K concrete-to-concrete thermal breaks were required for the large slab sections. In some cases the extreme dimensions of the slab sections resulted in thermal movement beyond the Isokorb®'s capability and SLD dowels were used in their place.

Pre-cast concrete panels were used in an unusual project to carry out the ‘re- meandering' of a historically straightened section of Swindale Beck in the Lake District. Whites Concrete supplied its precast Rockwall and Groundwall panels so that Coffey Construction could quickly and efficiently form a new Coanda screen, fish pass walls and a Crump Weir to Swindale Beck, which is an upstream sub-catchment of Cumbria’s River Eden.

Pre-cast concrete panels were used in an unusual project to carry out the ‘re- meandering' of a historically straightened section of Swindale Beck in the Lake District. Whites Concrete supplied its precast Rockwall and Groundwall panels so that Coffey Construction could quickly and efficiently form a new Coanda screen, fish pass walls and a Crump Weir to Swindale Beck, which is an upstream sub-catchment of Cumbria’s River Eden.

Project: Supply and installation of 7000 m2  of internal and external GRC cladding panels using hidden fixings system at three newly build metro stations.Location:  Warsaw, PolandClient: Astaldi S.p.A.Materials used:  PLAIN, ENGRAVED and GAP GRC large format concrete panels with ‘Helping Hand’ invisible aluminium bracket system. Panels were in Rough Mist and Anthracite finish.

Sitting adjacent to Manchester Victoria station, the £185m New Victoria development is a two-phase scheme initially involving two residential towers of 20 and 25 storeys providing 520 one, two and three bed apartments. The second phase being a 13-storey office block. The façade concept is a ‘hooped envelope around a glass box’ with the ‘envelope’ consisting of vertical panels from the first floor to roof level. As with any reinforced concrete slab design, the project is at risk of punching shear failure. Which traditionally has been resolved by adding further concrete, such as downstand beams or localised thickened column heads. However these measures require complex formwork and significantly reduce the benefits of the flat slab design. By incorporating the Schöck Bole shear rail system – with its ready-to-install reinforcement element consisting of double-headed studs with spacing bars to ensure correct positioning – installation is cost-effective and significantly faster than traditional loose links. In fact, Shaun Farrell of Mayo Civils, the concrete frame contractor, comments: “We were pleased to find that by using the Bole shear rail system on the project, installation was four times faster than if we had used shear links.” Shaun goes on to explain that: “when using traditional links the installation time is increased because twelve ties are involved, six of which have to be tied to the bottom steel matt, which involves getting your hands between the rebar. With the Schöck Bole six-stud shear rail, it only involves two ties to the top matt”. 

It is anticipated that when completed in the next ten years or so, the regeneration of Wembley Park, in North West London, will provide up to 7000 new homes. Schöck is supplying its Isokorb structural thermal break systems across a number of different sites on this vast scheme, but one of the largest is South West Lands. This private rented sector residential-led mixed-use neighbourhood will account for around 12% of the new homes on the entire Wembley Park development, up to 900 in total.South West Lands is spread across four separate blocks, which all share a communal basement car park.The reinforced concrete frame buildings, up to 18 storeys high, are finished using traditional brickwork and standing seam metal cladding. To create valuable amenity space at higher levels, as well as offering far-reaching views across London, there are communal roof terraces and a considerable number of private balconies throughout the development.Schöck Isokorb® T type SK products were used on two of the phases at South West Lands for thermally connecting the cantilevered steel balconies to the reinforced concrete slab. The Isokorb® T type SK units were positioned accurately using re-useable balcony width steel jigs.

Whites Concrete has supplied a pre-cast concrete chamber for an 11-tonne Archimedean screw turbine installed on the banks of the River Esk in Whitby, North Yorkshire by national engineering and construction company JN Bentley. The Whites Concrete chamber has been constructed using robust Groundwall L-shaped units, to house the 2.9m diameter screw turbine. The latter will operate with up to 4 cumec with a rated capacity of 51.6KW as it generates electricity for Esk Energy (Yorkshire). Esk Energy secured funding towards the cost of the project through a community share issue.

Lend Lease bagged the £70m contract to build an emergency care hospital in East Cramlington. The hospital will be the first in the county to have specialists working around the clock to ensure seriously ill or injured patients get treatment quicker. Alongside the major A&E department, the hospital includes a short-stay paediatric facility and consultant-led maternity unit. Its innovative design includes wards arranged around a central nurses' station, to enable staff to keep a closer eye on patients. Naylor Concrete supplied Hi-Spec R8 and R6 concrete lintels to Specialist Brickwork Contractor P James throughout the construction.

Installation of Profab Access' Riser doors with Adjustable Frame at 8 Bishopsgate

The development district now known as London Docklands is an area alongside the River Thames to the East and South East of London. The Harbour Central project involves the construction of a large single storey reinforced concrete basement, high-rise reinforced concrete cores and frames varying in height from 24 to 41 storeys, plus two low-rise reinforced concrete cores and frames.The product used to prevent punching failure throughout the Harbour Central development is the Schöck Bole® reinforcement system. This widely used and trusted Schöck Bole® solution consists of double-headed studs and anchors, with spacing bars, which enable installation after the bottom reinforcement and before the top layer. The two-spacer rods, which are welded to the vertical studs, ensure the correct distance between uprights and the size of the stud heads guarantee a perfect finishing bond with the concrete. As result, when compared with a typical stirrup reinforcement system, an increased shear force resistance of around 70% is achieved. It is cost-effective and timesaving solution and as the Modebest Senior Engineer on site, Sean Togher commented: “The Schöck Bole® product was easy to understand from a reference point of view and we found it really straightforward to install”.

DOWNER, OFFERS A HELPING HAND FOR ANS GLOBAL MOXY HOTELOUR ORIGINAL ALUMINIUM RAINSCREEN FRAMING, DOWNER, OFFERS A HELPING HAND FOR ANS GLOBALWe’re really pleased to share this latest Downer framing projects, courtesy of our client ANS Global.Working in conjunction with Jehu Group, ANS Global have been pivotal in developing this £8.65m boutique hotel in Bristol’s City Centre. They were instructed to create three separate living walls, two on the main brick façade, and one under a covered walkway. As you can see in the images.Hidden beneath this impressive living wall facade, is Architectural Panel Solutions' aluminium rainscreen sub-structure framing system Downer – the original helping hand rainscreen framing system. Specifically, our DCS031 helping hand brackets and rails.IN THE WORDS OF ANS GLOBAL:6,240 plants now thrivingOver the three living walls, 6,240 plants are now thriving and growing, bringing benefits for the local environment and the community. In fact, having something as unique and eye-catching as plants on or around your property has in some studies shown to increase real estate values by up to 20%.MORE ABOUT OUR DOWNER THE ORIGINAL HELPING HAND ALUMINIUM CLADDING FRAMINGMade in Britain – our Downer aluminium rainscreen framing is the original helping hand framing system which continues to be created here in our Hastings factory, since 1987.Downer is a versatile ‘off-the-shelf’ rainscreen cladding support for most facades.Downer extrusions are manufactured from grade 6000 structural and recyclable aluminiumOur Downer solutions cover all types of fixing applicationsEngineered to perform: energy efficiency, versatility, strength, durability, protectionBBA approved for complete assurance – tested to the extremeCutting service availableExtensive UK stocks with items dispatched in 2-3 daysFixings specified for each system and stocked (EJOT)Technical know-how underpins our Downer framing salesValue engineered – If you need specific support for your facade framing calculations, thermal calculations, or for advice on how best to maximise your framing solution the APS team is on-hand to help.

DuPont™ Tyvek® Reflex and DuPont™ AirGuard® achieve impressive results for a new timber frame house build in Ireland

Scandia Hus, the largest designer and supplier of Swedish energy saving timber framed homes in the UK, is using ACTIS Hybrid insulation on many of its projects.

Renderplas PVC render beads are contributing to the weather-tight external envelope of oak frame buildings by Welsh Oak Frame.

Downer our original helping hand, aluminium rainscreen framing system, helps lead the way for this exemplary education sector project.In the words of leading education sector architects – Bond Bryan, The Broxbourne School is a beacon for excellence for modern education.Architectural Panel Solution's Downer rainscreen framing system - DCS031 was used extensively for this ambitious projects as you can see from the supporting suite of images.A vibrant and contemporary aesthetic was achieved thanks to the complementing, highly durable Swisspearl fibre cement facade panels – Vintago (Colours: VI 061, VI 091) fixed with Sika adhesive onto Swisspearl’s Sigma8 mechanical secret fixing system, and our original Downer DCS031 framing.Architectural Panel Solutions was extremely proud to have won an award for this project in last year’s Facade Awards, thanks to an excellent collaboration with SD Samuels (Special Projects) Ltd, Bond Bryan Architects, ArchitecturePLB, Mid Group Ltd LtdFind out more on our website and check out the photography on the architects’ and installers websites too.https://bondbryan.co.uk/project/the-broxbourne-school/https://www.sdsamuels.co.uk/broxbourne-school/https://downerframing.com/downer-framing-used-extensively-for-the-broxbourne-school

This innovative, smartphone accessories company chose Milliken's Comfortable Concrete for its newly refurbished offices in the heart of Cork's business district. While offering the perfect aesthetic for the building's raw industrial heritage, the product also offered luxurious underfoot comfort due to its Comfort Plus cushion backing. The cushion backing also provides this environment with great acoustic performance.

Value for money solution for a client who suffers from chronic asthma, mitigating against the future risk of damp, mould & condensation.

Kidwells Estate, on the outskirts of Maidenhead in Berkshire, is undergoing major regeneration involving seven new blocks, which are part timber clad and vary from three to six storeys of structural concrete frame. Long cantilever walkways that service multiple flats are a feature of the new development and the unusual design demands of the walkways presented a technical challenge.The solution required a relatively unusual combination of products and Schöck resolved the various issues by designing in its Isokorb® T type HP. It is a product utilised only if horizontal, tension and compression forces are present in the design and additionally it is necessary to integrate the Schöck Isokorb® T types Q-P as well, for linear or point connection to support high shear loads. Schöck Dorn type SLD Q50 heavy duty stainless steel dowels were also incorporated to enable the transfer of vertical shear forces and allow two directional lateral movements at the expansion joints. The result was a completely secure thermally insulated load-bearing connection at all of the restricted, but key structural points.

Designed by Shawn Hausman Design this hotel features a retro interior style which some may call kitschy or ‘hippie’ style. But there’s no doubt that this hotel is unlike any other, bursting at the seams with bright, vibrant colours and minimalist furniture and décor reflecting a somewhat 70’s glam style. While the interior might not be everyone’s cup of tea, the exterior is quite a sight to behold. With its brutalist-style architecture, it draws on the curved windows that cover the building as the main focus of the design. Originally built in 1974 as an office block and public library Orms were responsible for retaining this stark exterior. The hotel was heightened by a glass extension across the top of the building that holds a restaurant and club.Perhaps the coolest feature of the hotel, the red pill lift. A single external red pod, contrasting vividly with the plain white concrete frame, that transports its guests to all the 266 rooms and the rooftop bars.Selo provided simple, sleek riser doors that fit in perfectly with this modern look, and allow the eye to be drawn to the more important design features of the interior.

Individual or hinged panel single glazed sliding system with the option of with crittall bars. This single glazed sliding system can achieve 34dB.The benefit of our MG900 panels is that they work in the same way as conventional movable walls and can be either single or double point suspension. With the slim back painted border you have clear view visual lines. This allows a superior light flow around the office, cost-effective installation and flexibility in the work environment. Plus the simple fact that they look elegant and classy. Not only these, but they also offer exceptional sound reduction allowing for privacy to be had amongst clients or for important internal meetings.The MG900 glazed system is a 35mm thick panel that can be incorporated into your standard fixed glazed partitioning system.So this unique 35mm thickness gives endless designs and layout options.Furthermore, the aluminium frame can be coloured to your choice to match your design or branding needs. These panels retain a room’s spacious sense of proportion and maximise light and clear viewing lines. Truly a magnificent office aesthetic.MG900 Key FactsAcoustic reduction from 34dBSlimline 35mm thick panelsTop hung with a shallow 4mm floor guidePanel widths 450mm to 1200mmHeight up to 3000mmPanel border finish any chosen RAL finishCrittall bar glazing designs to suit your design needs

MJ Quinn and subcontractors, HT Installations Limited, have used UltraCrete’s market-leading Flowable Installation System to repair a faulty carriageway frame and cover on the B4299 in Carmarthen.BackgroundA large section of a rural road in Carmarthen was severely damaged. The area in question is located at the bottom of a hill and over time, the relentless force in which cars and tractors have hit the road surface has severely deformed the surface.The consequence of this damage also caused structural damage to a nearby carriageway frame and cover.The ChallengeLocated on the B4299, this rural road is the main thoroughfare for the village, with tractors and cars using the road daily. The repair needed to be carried out quickly to minimise disruption, and most importantly, it needed to be a first time permanent repair to prevent any further disruption and damage to the surrounding road surface.In this instance, HT Installations Limited, the subcontractor working on behalf of MJ Quinn, the main contractor for Wales for Openreach, were only responsible for repairing the frame, cover and trim back area. However, in order to prevent further deterioration caused by the deformed road surface, HT Installations went above and beyond and replaced the heavily deteriorating asphalt on the CW2 frame and covers leading edge. This would ensure a longer life expectancy for the new carriageway frame and cover installation and avoid costly return visits.The SolutionHT Installations Limited utilised UltraCrete QC10 F flowable fibre modified concrete to repair the brickwork chamber and their Envirobed® Flowable Installation System to install the replacement CW2 frame and cover – a process used by Openreach for all their carriageway repairs.To begin, the entire area was excavated and spoil removed. The contractors assessed the chamber and utilised the Mortar Buoy® installation aid within the chamber as an alternative to formwork/shuttering. They proceeded to mix and pour UltraCrete QC10 F, rapid set flowable concrete, to repair the damaged concrete chamber. Utilising Mortar Buoy® significantly speeds up the repair process, helping to save you time and money.QC10 F sets in less than 20 minutes, so a very short time after being poured, Mortar Buoy® was re-inflated inside the chamber and the CW2 frame dropped into position ready for levelling with the existing road surface. A sand bund was then formed 50mm beyond the flange edge, as opposed to shuttering, to retain the flowable mortar.UltraCrete Envirobed® CD534 Flowable Red was mixed and applied to fully encapsulate the frame flange up to 20mm above and 50mm beyond the frame edge. Envirobed® CD534 sets within 20 minutes, allowing the sand bund to be swept clear and site prepared for hot asphalt application, really quickly.ResultsThanks to the rapid high strength gain and setting superior performance qualities of UltraCrete’s Flowable Installation System, HT Installations were able to carry out their repairs quickly, safely and permanently, much to the delight of MJ Quinn, Openreach and the local residents.