"composite wall lining systems"

Hush Acoustics was tasked with transforming the acoustic conditions inside the multi-use hall and dining area at East Sheen Primary School.The headteacher and teachers were keen to solve a major issue within their hall resulting from sound reverberation, echo and high levels of ambient noise. The brief was developed so speech clarity could be improved, resulting in easier learning and a better environment for teachers and pupils.During the initial survey, the scale of the issue became apparent. A specification was then developed to address the situation in what was obviously a very noisy space during peak times and unbearable for the pupils.The solution came with Hush Absorber panels. To achieve the results required by East Sheen Primary we carried out a site inspection to calculate the amount of absorption material needed to bring the school hall reverberation times in-line with BB93 design criteria for educational buildings.The site survey involved taking measurements and detailing where any absorption panels could be installed to maintain aesthetics. From the site survey, Hush Acoustics could then calculate the level of absorption needed and provide the installation service required. All the advice provided and work carried out was fully in line with BB93 design guidance for acoustics in school and Document E of the Building Regulations.The solution provided by Hush Acoustics treated the reverberation issue extremely well and created a much better environment for teachers and pupils.The school headteacher commented, “Just wanted to say a huge thank you from us all for your work around the acoustic issues. Everyone had noticed the positive impact and assembly today was much better. The difference is massive.”

Project: Manufacture and installation of 200m2 of oversized bespoke GRC GAP wall panels. Client: Harris Partnership Architects, Kirkland & Bowmer, Muse Developments, Nexus, STC Project scope: Installation of 200m2 of 20mm x 3500mm x 1500mm GRC BTX concrete wall cladding panels in Tempest Grey colour to new and existing masonry walls and steel frame. The oversized bespoke GAP concrete panels with mitred edges were manufactured using GRC concrete, which is lighter and stronger than traditional concrete. The panels were fixed with anchor bolts and specialist adhesive to ensure extra secure installation and later polished and treated with specialist anti-graffiti coating.

We supplied our Südanit 280 Alpha Hemihydrate Binder to our Smet Supported Partner, Fast Floor Screed Ltd, who pump-applied their self-levelling, Südanit 280 Alpha Hemihydrate Screed in this amazing new apartment development for Cairn Home Plc in Dublin.The delivery, completed using their mobile screed factories, enabled Alpha Hemihydrate Screed flooring solution to be installed quickly and efficiently over the entire project over two sessions. The apartments are amazing looking: https://www.cairnhomes.com/new-homes/marianella/This CE marked, self-smoothing, self-levelling screed is the most technologically advanced floor screed available, complying with the performance requirements of EN 13813.Südanit 280 Alpha Hemihydrate Screed’s advanced composition means that it reacts with water quickly – providing consistent, reliable drying characteristics and considerably faster drying times – enabling follow-on trades to proceed without delay.The Fast Floor Screed Mobile Screed Factory – is a unique system. The lorry mounted rigs carry Sudanit 280 Alpha Hemihydrate binder, sand & aggregates and water in separate compartments. The automatic production process ensures materials are precisely weighed, fed to the mixing bin, and into the pump for easy, mess-free installation. Ensuring the Fast Floor Screed Mobile Screed Factory produces Sudanit 280 Alpha Hemihydrate floor screed to a consistently high quality. Have a look at Fast Floor Screed past projects.The floor is remarkably quick to walk-on – applied at 500m² per day and walkable within 6 hours and it’s particularly suitable for use with UFH, fully encapsulating pipes and services – increasing the performance of underfloor heating, maximising your insulation, and therefore improving your building’s U-Values performance.Check out more projects using this screed:https://www.smetbuildingproducts.com/projects/by-product/casea-sudanit-280-alpha-hemihydrate-binder/Whether your job is self-build, retro-fit, floor renovation, design, commercial or industrial venture – we have a floor compound suitable for you.Contact Smet Building Products Ltd for any advice regarding your substrate.Related DownloadsTDS CASEA Sudanit 280 BinderEPD – CASEA Calcium Sulphate Flowing ScreedTDS SMET_Tiling Onto Calcium Sulphate Floor Screed_System ITDS SMET_Tiling Onto Calcium Sulphate Floor Screed_System II

The curved teaching space and the auditorium block are connected by a curved segment known as ‘The Link’ which runs through each floor of the building. This linking component features Schüco FWS 50 curtain walling both in the construction of the walls and horizontally in the roof skylights to let natural light into the centre of the building. The Link also acts as an important device to separate the two geometrically opposed buildings.

The MFU1200 door hardware was used for a walk-in closet door in the entrance area of a private residence. The goal of the product was to create a hidden door.In this article, the benefits and objectives of this product will be explored. Specifically, the purpose of this project which was to fulfil the client’s request to “have the closet door look like a wall when it is closed.”PROBLEMKey IssuesThe design goal was to create a closet door that could blend in and look like a wall when it was closed.SOLUTIONThe SolutionThe push-to-open door functionality eliminates the need for a handle to be installed on the front of the door.*The door's handle-less design enables it to flawlessly integrate into the wall and give the impression of being practically invisible.Seamless blending into walls*The MFU1200 is a push-to-open type door hardware that does not require a handle to be installed into or on the front of the door. The handle-less design allows for the door to seamlessly blend into the wall and appear to be almost invisible.*Requires handle on back side of door.Click here to see how it works. This “secret” door is only noticeable when you push it, making it a fun and functional design choice.Maximising space in closetsThe benefits of this product are not limited to its appearance.With conventional swing doors, you have to make room in the opening direction of the door to accommodate its opening radius. However, the MFU1200 allows the door to slide open laterally, maximising the space available in the closet.Maximum 70kg for heavy doorsThe door used in this project has a door height of 2700 mm, a door width of 1200 mm, a load capacity of up to 70 kg and has passed 100,000 open-close tests*, making it suitable for marble doors such as those used in this mansion.In addition, the sliding mechanism is equipped with dual dampers. As a result, the door opens and closes softly and gently, the door an upscale feel.The client commented that the heavy marble doors used with the MFU1200 “closed flat against the wall and moved smoothly.”*Internal testing.This product can be used to create wall-like doors, save space and is compatible with heavy doors making it a versatile product for a variety of home interiors.Click here for product videoClick here for installation video

For the construction of a large villa of soft and natural colours in the countryside near Bologna, various Atlas Concorde floor and wall-tiles collections were used. Stone and wood effect porcelain stoneware tiles highlight the volumes and geometries in interior design by coordinating with outdoor floors that surround the home. Atlas Concorde floor and wall tiles offer interesting cues and ideas for home furnishing.The private dwelling, divided into two separate blocks, is at the heart of a lusciously green and bright garden rich in walkways made from the Trust stone effect outdoor floor collection. Indoor floors alternate the Axi wood effect porcelain stoneware and stone effect Advance collections. For the bathroom was used wall tiles, a cladding that combines expressive power with practicality, the Ewall collection, inspired by the look of spatula spread cement. Prestigious materials throughout the kitchen. The kitchen of the villa is enriched with style thanks to the Atlas Concorde porcelain stoneware and wall tiles. The tiles distinguish themselves for impeccable aesthetics and decorative character, guaranteeing numerous advantages, such as easy cleaning and maintenance. The low porosity makes the kitchen wall tiles resistant to humidity, stains, mildew and bacteria, and make them perfect for creating the kitchen backsplash, which needs to have other specific requirements, such as ease of cleaning, resistance to stain and resistance to heat. Bathroom tiles in a hose of great aesthetical impact. The bathroom wall tiles of the villa are covered in tiles from the Ewall collection by Atlas Concorde. Inspired to spatula-worked cement, the surface is enhanced by a delicate structuring and reflections of light, for a tremendous aesthetic and visual impact. Atlas Concorde ceramic tiles also guarantee easy cleaning and maintenance when used as a wall tile in showers, where they carefully highlight the elegance of every detail.Safe living outdoor. The surfaces immediately surrounding the villa created using the Trust porcelain stoneware collection give life to outdoor floors that combine the naturalness of stone with resistance to heavy footfall and adverse weather conditions, durability and safety. Outdoor floors in 2 cm thickness are also perfect as patio or terrazzo tiles, to experience the outdoor living of the house in total freedom.

The 115,000 square feet, 12-storey office scheme Eden/A3 Bailey in Manchester is designed with the ambitious goal of becoming one of the most environmentally friendly offices in the UK.  This ambitious goal included one of the biggest green wall façades in Europe in accordance with Passivhaus principles. As such, it was imperative the products specified were both sustainable and high performing to meet the demands of the brief.The challenge would be to strike a balance between performance on site and sustainability in the long term. This meant suppliers who could demonstrate a commitment to sustainability within their supply chain were at an advantage. Combined with their quality and high-performance products, Knauf were chosen.Neil O’Toole, sub-contractor for Linear Projects elaborates: “Given the aim of the project, we needed to use specialist products. This combined with the familiarity we had with Knauf meant that they were specified for use within the building itself.”Rahul Vishwakarma, the architect for the project from Make Architects continues. “Knauf offered guidance not just on their own products but on overall wall build ups which assisted in making design decisions . Furthermore, we found that their sustainability credentials aligned with the project.”The specialist products used included Knauf Shaftwall. Designed to meet fire safety requirements and building codes, Shaftwall provides high levels of fire protection enhancing the level of safety within the building for occupants. Using Knauf Shaftwall also allows for greater space optimization, by allowing for the creation of fire-rated vertical shafts, including elevator or stairway enclosures and horizontal shafts for electrical and plumbing services. Ensuring centralized services within designated areas and freeing up space.What made Knauf Shaftwall really stand out for Rahul though was the versatility it offered. As he explains. “Knauf Shaftwall was perfect for use on this project because it can be adapted to different building designs and configurations. Giving us much greater flexibility in terms of the build-up and layout, thus allowing us to customize the system to meet the specific needs of the project. That it is durable and long-lasting was an additional benefit.”A range of Knauf High Performance Plasterboard was used to meet the acoustic requirements of the office space. Knauf Soundshield Plus and Performance Plus were used to ensure a quieter more comfortable working environment and to provide Knauf Performer wall types as partitions throughout the building.  Furthermore, Knauf boards contain Recycled Gypsum along with Natural and FGD gypsum to form a strong core and system performance.Knauf Encasement system with Fire Panel was used to meet the safety requirements for the building, by offering fire protection to encase the steel work throughout the building.Knauf Test Data was used to enable the boards to contribute to the holistic performance required. This was particularly attractive for the architects given the use of heat pumps throughout the building.Knauf Ready Mix Finish provided a sustainable addition to the products used. As not only did reduce the amount of water that needed to be introduced into the build, but it also reduced the amount of waste produced. This is because any unused product can be put back into the bucket and used for another project.Whilst these products assisted in the development of the Eden/A3 Bailey, there were challenges.Something that Neil elaborated on. “At the start there wasn’t a full design, which meant we had to be agile and smart with how we approached the build. We were having to adapt as we went along, something we were only able to do thanks to Knauf. Their familiarity with the systems we were using meant they gave us advice on the best way to put things together. And if we had any questions or needed help, they were always on hand to provide it.”Neil Shaw, Contractor at B&K expanded on these issues. “Initially, there were a few challenges regarding getting a fire system installed. We needed one that had fire test data to meet the requirements of the project and be compliant with regulations. We tested a few systems and eventually settled on Knauf Fire Panel as it was the system that best met our needs.”Throughout all these challenges, both Neils felt that Knauf were incredibly helpful and supportive.As Neil O’Toole explained. “I’ve known some of the team at Knauf for a long time. They were fantastic, they assisted with the design and provided site audits, ensuring that any questions we had were answered and any help we needed was provided.”Rahul agreed with the sentiment. “The project is quite a tricky one in terms of what we are hoping to achieve, but the team at Knauf are brilliant. It’s been really helpful being able to talk to the team at Knauf who are really knowledgeable about the field and are always quick to respond to any questions we’ve got.”The project is ongoing, but the signs are there that it will achieve its aim of being one of the most environmentally friendly building within the UK.

The ChallengeBowthorpe is a high-quality development of 174 new homes together with landscaped open space, community gardens and a children’s play area on an area of undeveloped land in Norwich.The development was inspired by nearby Bowthorpe Hall and explored the idea of an historic walled garden with homes built within its boundary.As part of the site’s high environmental standards, it was critical that existing features, such as important tree belts and hedges were retained while also accommodating a proposed network of cycle and walking routes.The SolutionForterra’s Breckland Reserve – a red, tumbled, wirecut brick – was used alongside flint on the ground floor of some of the homes to create detailed wall work that echoed Bowthorpe Hall.Traditional red tiled roof pitches sit above the wall and reference Bowthorpe Cottages. On top of the wall sit cedar shingle clad upper floors.Traditional terraces form most of the new homes, with flats provided alongside unique mews-style housing.The BenefitsThe building form, the materials selected, and the use of pattern and decoration, helped to create a visual connection to the local area.

Comprising of nine shops and several residential flats, properties 29-47 High Street Polegate required a full roof refurbishment after complaints of water ingress into the residential buildings. Proteus Waterproofing conducted a thorough survey which revealed that the existing roof build up, made up of a timber deck and 2-layer felt, had been previously repaired but was now at the end of its serviceable life.Being a residential building with a combustible deck, protecting individual properties from internal fire spread was a key consideration. Compartment walls were identified allowing Proteus Waterproofing to provide a solution that would meet regulatory guidance relating to the junction of compartment walls and roofs in Approved Document B whilst meeting the needs of the client.Proteus Waterproofing specified their robust reinforced bitumen membrane range of Proteus Pro-Felt®, including a bespoke hybrid insulation approach, where instead of a full replacement consisting of entirely non-combustible insulation, a scheme was designed to meet the requirements above and either side of the compartment walls, offering the client the most cost-effective solution possible that would also mitigate any unnecessary increase of weight loading elsewhere on the roof.High Performance WaterproofingThe waterproofing and existing deck were stripped back and re- decked with 18mm plywood. When removing the existing waterproofing, our approved contractor, carefully recorded the exact location of the party walls as no drawings of the upper story flats were available.Proteus Pro-Felt® SA AVCL was used as a vapour control layer to allow for the application of the hybrid combination of 150mm Proteus Pro-Therm PIR insulation and 150mm Proteus Pro-Therm Mineral Wool insulation. A thermal calculation was undertaken to ensure that the final result met the requirements of Part L of the National Building Regulations. These were both adhered with Proteus Pro-Bond Foaming Adhesive. Proteus Pro-Felt® SA Underlay Plain was laid and finished with Proteus Pro-Felt® Ultima Plus Fireguard Mineral Capsheet, providing the client with a fully waterproofed Part B and Part L compliant roof, guaranteed for 20 years.Proteus Waterproofing worked closely with the Proteus Approved Contractor, to ensure the project was delivered to a high standard.Health & SafetyWhen working on occupied buildings, safety is always of utmost importance, as well as keeping disruptions to a minimum. The Proteus Pro-Felt® range have been tested to the highest European Classification of BROOF(t4), making it the ideal system to use on all buildings, as the risks to residents, property and members of the public are greatly reduced. All Proteus Waterproofing specifications promote fire safe installation methods conforming to the industry lead Safe2Torch guidelines. Proteus also have a range of cold liquid applied membranes which are also BROOF(t4) certified.Long Term PerformanceProteus Pro-Felt® offers high-performance bituminous membrane systems, tested to perform in extreme temperatures and weather conditions, while offering clients a robust and cost-effective waterproofing solution. Proteus Pro-Felt® Ultima Plus range retains its high polymer performance. Its class leading, high quality modified bitumen content allows this flexible membrane to move with the building and ensure long term durability and performance with third party BBA accreditation and guarantees available up to 30 years.

Perfection Homes Ltd specified Catnic's® Urban  Roofing and Cladding System to help create a modern and distinctive exterior for a collection of new apartments. The company then subsequently installed the panels after its director attended an Urban installation course at Catnic’s dedicated training facility.Situated within the City of Hereford, The Copper Trees project will comprise of eight individual apartments in one luxurious building. Due to be completed in November of this year, residents are set to benefit from state of the art interiors, beautiful communal gardens and convenient parking facilities.Shaun Galvin, Director at Perfection Homes Ltd, working alongside partner Gail Small, is actively involved in leading the developments within their project portfolio. With a desire to create a clean and contemporary aesthetic for the exterior of the new building, Catnic's® Urban Roofing and Cladding system was chosen for the wall cladding.Furthermore, Shaun also installed the panels himself after attending a free installation course designed for those using the product for the first time, at Catnic's® Urban Training Centre in Caerphilly, Wales.“The training day was extremely beneficial,” he explained. “Being able to take part in such a hands-on experience with the product highlighted its technical qualities in that it is lightweight, easy to handle and designed well. The training helped make the installation process on site much more efficient and it was completed in just five days.”The Catnic® Urban system is manufactured to meet all relevant legislation, including load bearing for wind speed in accordance with EN 1991-4 and weather tightness in accordance with BS 5534 Parts 1 and 2. In addition, helping to meet requirements for sustainable building solutions – Urban is BRE Green Guide Rated ‘A’ and at end of life – the panels are 100% recyclable.“The Catnic® Urban system was the ideal addition to the exterior of The Copper Trees development, creating a distinctive aesthetic in keeping with the brief,” concluded Shaun. “We would definitely work with the product again.”Available in a range of contemporary colours, the Catnic® Urban Roofing and Cladding system is manufactured from Tata Steel’s Colorcoat HPS200 Ultra® pre-finished steel.

An 11-storey student accommodation facility on Liverpool’s Hotham Street marks the second phase of an exciting redevelopment project for the city. Cladding contractor, BAK UK, has specified URSA’s Façade N35 slab across the vast new build structure.URSA has supplied over 1000m2 of URSA Façade N35 slab to cladding contractor as part of a £35m student accommodation project in Liverpool.Under the scheme, 500 student homes are to be created in a multi-storey environment on the site of the former Odeon cinema on London Road/Hotham Street. A swimming pool, gym and two landscaped gardens also form part of the ambitious city centre development set for occupation later this year.As appropriate for a prestige, high-rise residential and multi-occupancy building, superior materials have been specified throughout including URSA Façade N35 slab.The scheme has been halted for several years due to issues surrounding development funding. Now under new ownership, the design and construction have been scrutinised and it appears that a combustible insulation may have been used in the original cladding system. This has since been replaced and new work completed using URSA’s specialist product.  Ian Claydon, Technical Manager at URSA commented: “As with many high rise buildings developed only a handful of years ago, unsuitable products have been installed that don’t offer the necessary levels of protection to ensure the safety of occupants.”Rainscreen cladding is a lightweight, non-load bearing system attached to the outside of a building using a bracket and rail system. The cladding system provides protection from wind and rain, improves the thermal performance and limits solar gains.  Ian added “URSA Façade N35 is totally non-combustible, Euroclass A1, so doesn’t add any fire load to the building or prejudice the overall fire performance of the wall. The presence of the ventilated cavity behind the cladding system means that cavity barriers are required to prevent the spread of fire and/or smoke. This is a unique and highly effective product that we are seeing specified increasingly across UK and European sites.”    

Set to be the tallest building in Africa at 250-metres with 55 stories, Mohammed Tower IV is a new high-rise tower designed by Rafael de la Hoz & Hakim Benjelloun to resemble a rocket on its launch pad. The striking development will be visible from 50km in all directions and forms the centre piece in the Bouregreg Valley Development Project, which plays a leading role in the development programme for Rabat, ‘the City of Light,’ in the Moroccan Capital of Culture. Once complete, the project will provide a luxury hotel, commercial offices, high-end residential apartments, and a viewing sky terrace.The ChallengeSustainability and energy efficiency are both primary design considerations in this project, with the client aiming to achieve LEED Gold and HQE quality standards. LEED certification provides an independent guarantee of a building’s green features, with a LEED Gold rating representing first-class leadership in resource-efficient building design, construction, operations, and maintenance.Farrat were contacted via our export partner in the GCC region, UniGroup, to supply a high-performance, robust, and certified fire-resistant thermal break solution to mitigate against thermal bridging across façade connections for contemporary facade design company Glassline Abu Dhabi. Farrat Structural Thermal Breaks are favoured across the construction industry, as the most efficient & responsible way to thermally separate structural connections and prevent heat loss in the building envelope.The thermal breaks would form part of a wider sustainable construction program, alongside smart energy efficiency systems such as 3350 m² of photovoltaic solar panels on the South façade, rainwater recovery and wastewater recycling systems and an internal energy recovery system to produce hot water.The SolutionFollowing a review of the connection designs, Farrat TBF was selected as the optimal structural thermal break material for extensive use across the façade connections of Mohammed Tower, to prevent heat transfer through steel beams where the external building aspects meet the interior.Farrat TBF is an A2 rated non-combustible structural thermal break material capable of maintaining superior structural performance at temperatures more than 1000°C. Farrat TBF also provides high-level thermal performance to solve structural thermal bridge issues and exceeds all current fire regulatory requirements for buildings above (and below) 18m.Following several high-rise fire tragedies across the globe, increasing numbers of building designers are looking to go beyond the standard when it comes to fire safety.The DesignThe inherent non-combustible composition of Farrat TBF was the solution to the fire element of the design, allowing unrestricted use in the high-rise construction. Use of the material’s remarkably high compressive force resistance allowed Farrat to assess the transmission of loads through the structural connection, sufficient to maintain performance under influence from weather stresses.The Outcome“In designing and securing this high-performance project, Farrat utilised the full extent of our material research & development skills and harnessed our extensive experience of thermal bridging projects in all climates and circumstances around the globe,” states Chris Lister, Commercial Manager of Structural Thermal Breaks at Farrat.“The resulting construction details are to the highest levels of structural and fire safety performance whilst also being beautiful in their simplicity.”Structural Thermal Breaks with FarratFarrat Structural Thermal Breaks are favored across the construction industry, as the most efficient & responsible way to thermally separate structural connections and prevent heat loss in the building envelope.#onamission

The owners of this domestic property in Penn, High Wycombe were looking to decorate their basement garage. They wanted the internal painted in-situ concrete to look like unpainted concrete.Dave Smith, Senior Sales Executive, and Nicola Young, Senior Colourist of KEIM Mineral Paints visited the property in August 2019 to trial samples for the client. It was noted during the visit that the walls were damp and required to be dried out prior to the applying of KEIM Mineral Paints. Pumps and dehumidifiers were installed to help this process.Once the moisture levels in the walls were below 18% by volume, the application of KEIM Design Lasur commenced.A translucent stain was applied to the walls, followed by KEIM Design Lasur sea sponged onto the surface to mimic a concrete appearance.

The Midlands leading the revolution in modern healthcare; Birmingham Heartlands Hospital is fitted out with a complete Raybloc radiation shielding package!The NHS Heartlands Hospital is based in Birmingham, West Midlands. It is a leading healthcare institution serving a diverse community in the heart of England. As a busy and renowned hospital, they prioritise delivering exceptional patient care while maintaining the highest standards of safety and innovation. To meet their radiation protection needs, they sought the expertise of Raybloc (X-ray Protection) Ltd.Raybloc was tasked with installing a comprehensive range of radiation shielding solutions throughout the hospital’s radiology department. The scope of the project included the installation of hygienic lead-lined doorsets, radiation-shielding viewing windows, and operator X-ray screens. These cutting-edge additions were designed to optimise radiation protection without compromising visibility or ease of access to a high standard of hygienic design to support staff and members of the public alike.Raybloc (X-ray Protection) Ltd takes immense pride in delivering innovative and high-quality radiation shielding solutions for healthcare facilities worldwide. This case study focuses on our successful collaboration with Birmingham Heartlands Hospital, where we installed lead-lined doorsets with flush glazing and flush-mounted warning lights, internal viewing windows, and our bespoke frameless X-ray screens. Our state-of-the-art solutions not only ensure patient and staff safety but also enhance workflow efficiency and contribute to a conducive healing environment.Raybloc’s lead-lined doorsets with flush glazing were meticulously crafted to provide optimal protection against radiation while seamlessly blending with the hospital’s existing architecture. The flush-mounted warning lights embedded within the doors alert personnel when the X-ray room is in use, ensuring the safety of both patients and staff.Our installation of internal viewing windows allows healthcare professionals to maintain visual contact with patients undergoing X-ray procedures. These windows are constructed with primer-painted frames so that they could match the frame of the doorset and a large piece of lead glass to provide optimal vision into the controlled area, striking the ideal balance between safety and effective communication.To further enhance radiation protection, Raybloc installed a frameless X-ray screen. This innovative solution creates a barrier within the X-ray room allowing close communication between the radiographer and the patient, eliminating the risk of radiation leakage without obstructing visibility or impeding workflow. The frameless design of Raybloc’s control booths minimises potential areas for dust traps and allows for an easy-to-clean finish, perfect for clinical environments such as this one.Meeting the specific requirements of the radiation protection advisor, Raybloc supplied and installed the complete radiation shielding package for Heartlands, on-time and to our usual top-of-the-range standard for our products and service. Blinds were retrofitted onto the flush-glazing of the doors at the request of the client for privacy purposes, a different approach to our usual integrated flush blinds.Raybloc’s collaboration with Heartlands Hospital exemplifies our dedication to delivering superior radiation shielding solutions in the healthcare industry. The successful installation of lead-lined doorsets with flush glazing and flush-mounted warning lights, internal viewing windows, and a frameless X-ray screen at Birmingham Heartlands Hospital showcases our commitment to innovation, safety, and aesthetics. We are proud to have played a vital role in the developments made at one of our local hospitals and we hope our products make a significant impact on the patients, staff, and visitors who will be using them for years to come.

- Location: The Roof Gardens, Apartments, Manchester - Developer: DeTrafford Estates Group - Challenge: The previous intumescent varnish on external timber panelling on walls and decking broke down after just 12 months. - Solution: Remove existing coating, apply Zeroflame Treatment - Result: Original beauty of the decking and timber paneling on the walls is resorted, the timber is compliant with building regs and the property owner is happy.

With the aim to support local biodiversity and improve the air quality, we designed the living wall to provide sources of nectar, an alternative ecological habitat through the use of soil and bird boxes, with a changing aesthetic through the seasons providing a variety of pollinators.There are also a large number of species across the wall that have significant air purification properties, which will aid a healthier atmosphere in the immediate area on the plaza.

THE PROJECTThe Safety Letterbox Company are the UK’s leading manufacturer of mailboxes with a standard range of over 130 items, but also providing bespoke storage solutions for projects where a specific product is required.We were approached in early 2015 by a client requiring a specific solution that was to be manufactured using corten steel. Corten steel is a material that will change and adapt over time, starting with a darkened grey finish and progressing through to a unique rustic orange finish. The front panel of the mailbox which is located external to the property is finished in Corten Steel, also found on large proportions of the property.The mailbox is a through the wall product, with mail posted into the front of the item and securely stored until being retrieved on the rear side of the mailbox with a coded key. The front side of the mailbox features the corten steel panel integrated with an intercom system for communicating with the residents of the property.This project was featured on the Grand Designs program in October 2015.

A cold, solid wall house on coast of Scotland transformed with Ultra

Insulation of internal walls and ceilings for containerised units by NewSpace Containers.

DAD 009 mailboxes unit - internal use - wall mounted

Today’s students demand a high standard of living, and with 348 beds, separate study and social spaces, a dining room and gym, The Malthouse, new luxury apartments in Wilder Street, Bristol have been designed to provide it.Spread over five stories, the external envelope features a combination of different coloured brickwork and rainscreen cladding. AWW Architects had specified non-combustible insulation to meet the requirements of building regulations in England and Wales, which ban the use of combustible materials on the external walls of certain types of buildings over 18m.With this in mind, main contractors Watkin Jones contacted Knauf Insulation’s Technical Support Team to determine which insulation solution would be most suitable to achieve the required U-value of 0.19 W/m²K. They also wanted to determine whether the wall build-up would prevent cold bridging and act as a vapour barrier.The Technical Support Team undertook complex 3D U-value calculations and condensation analysis. 3D U-value calculations completed in line with BS EN 10211 are used for rainscreen projects because they are the most accurate way to ensure a building’s thermal performance matches the initial design. The Technical Support Team provided a fast turnaround on the enquiry and recommended 100mm Rocksilk® RainScreen Slab as the best solution for the project.Manufactured from Rock Mineral Wool, Rocksilk® RainScreen Slab is non-combustible with the best possible Euroclass A1 reaction to fire classification. This means it will not contribute to the development or spread of fire should it occur. As well as having a British Board of Agrément (BBA) certificate for high rise residential applications, it also has a BBA certificate for use behind masonry façades – making it suitable for the different applications on The Malthouse.In addition to fire safety and thermal performance, Rocksilk® RainScreen Slab offers excellent sound reduction characteristics.More than 8,000m2 of Rocksilk® RainScreen Slab insulation was supplied to the development by builders’ merchants M Markovitz Ltd.Like all Knauf Insulation products, Rocksilk® RainScreen Slab has been designed for ease of installation. Improved robustness means it is easy to manoeuvre into place and it can be installed either way round without compromising performance.Rocksilk® RainScreen Slab is manufactured with ECOSE® Technology, Knauf Insulation's unique bio-based binder that contains no added formaldehyde or phenol. Products made with ECOSE® Technology are soft to touch and easy to handle. They generate low levels of dust and VOCs and have been awarded the Eurofins Gold Certificate for Indoor Air Comfort. ECOSE® Technology is also made from natural raw materials that are rapidly renewable and is 70% less energy-intensive to manufacture than traditional binders, so it is more environmentally friendly.Thanks to the technical support from Knauf Insulation, The Malthouse will deliver the students a comfortable, warm, quiet and safe environment where they can enjoy their university years.

An historic landmark in the Lake District has been given a new lease of life with the installation of StoTherm Mineral K external wall insulation and StoSilco finishing render. Built in 1937, the building in Keswick originally housed the UK’s first pencil factory, and now provides new headquarters and site for the Keswick Convention for the Keswick Ministries organization. After being used by the Cumberland Pencil Company the building had fallen into disrepair. Set at the entrance to Keswick, this important local landmark has now embarked on a £10.5m redevelopment project, split into four phases. The Sto materials have been used on the first phase which has seen the building’s front elevation fully restored, and they have also been specified for the remaining three stages of the work.The BBA-certified StoTherm Mineral K system combines impressive insulation with unrivalled fire protection characteristics. It features Sto-Mineral Fibre thermal insulation boards, which in this case were fixed to the substrate using StoLevell Duo Plus mineral bonding and reinforcing mortar.  “This allows any unevenness in the surface of the substrate to be accommodated and makes installation a fast and easy process,” comments Alan Rees of Eco Rend North East who installed the Sto system. This efficient single-leaf construction allows for excellent thermal performance without reducing the interior space, and as it requires no additional expansion joints, a smooth and unbroken exterior surface can be created.  An additional mineralic reinforcing coat was applied and the exterior surface was finished with StoSilco silicone resin render.  With high CO2 and water-vapour permeability, StoSilco render allows a weather- and water-repellant outer surface to be created in any of the 1,000+ colours available in the StoColor System.  

Designing distinctive and confident pieces inspired by vintage fashions, RIXO has become a cult British brand. So when it came to fitting out its latest high street store in London’s trendy Carnaby Street, founders Henrietta Rix and Orlagh McCloskey wanted an individual look with a nod to past decades that would also allow the personality of their hand-printed clothing ranges to shine.Appointing design studio Cúpla to create an empowering interior, RIXO was keen to stay true to their sustainability commitment by choosing British designs and family run suppliers. In line with their philosophy of designing one-off pieces that will become tomorrow’s classics, the aim was to create a welcoming environment and a memorable personalised experience.

EverEdge ProEdge was used to create borders, pathways and to provide an edge between lawn and driveway at this property in Chailey, Sussex. The 100mm deep ProEdge border addition, with perfectly straight edges and perfect right angles, frames the house and will keep neat lines for years to come. Lengthy pathways installed from drive to patio and then patio through to established gardens keeping gravel and grass separate.ProEdge was chosen because of its thickness (2.5mm steel) and length (2.5m) as this was a large install on varying ground. Install was carried out by J Sutton Landscapes who said they were “very impressed with the product and plan to use it in several upcoming projects”Pleasing to hear and pleasing to see pictures of a great install.

Main contractor John Sisk & Son Ltd looked to specialist roofing and cladding contractor Richardson Roofing Ltd to provide solutions for the various roofs, cladding and façades that make up the exterior of this visually stunning complex.Fixfast provided all the necessary components: including stainless self-drilling screws, lacquered stainless steel screws for the colourful façade areas. together with the many different sealants and accessories needed for such a wide variety of applications. "Gone are the days of waiting weeks for colour matched fixings to complement powder coated flashings and fascias. Fixfast are able to turn around lacquered fasteners within a week thanks to their in-house spraying production line"Andy Inman - Director at Richardson Roofing Ltd

Located on a former industrial site bordering Birmingham’s Jewellery Quarter Conservation Area, this unique mixed-use development delivers 390 one, two and three-bedroom apartments, commercial offices, retail outlets and a new railway ticket office, in addition to much needed new facilities for the city’s world-famous jewellery sector. Sandwiched between busy railway lines and a public highway, and bounded by two historic cemeteries, the seven-building development varies in height between 3 and 7-storeys. It has been sympathetically designed to reference the area’s industrial heritage, with imposing brick facades, deep-set windows and distinctive archway detailing recreating the aesthetic of the historic warehouses that once defined the site.

Coláiste an Chláirín Bauder Thermofol single ply waterproofing system with BauderROCK insulationSynopsisThe new Coláiste an Chláirín building in Athenry, Co Galway is a post primary school consisting of classrooms, a special needs unit, sports hall, general-purpose hall, staff amenities and extensive external facilities designed by Smith Kennedy Architects & Healy Partners Architects. The project was managed by JJ Rhatigan and Company and the roofing element appointed to Priority Roofing and Cladding Ltd. The roof of the main building and the gymnasium required flat roof build-ups to meet the specifications as set out in in SDG 02-05-03 (Acoustic Performance in New Primary & Post Primary School Buildings), while meeting the general performance requirements specified within TGD 021-7 2018 (Minimum Performance Standards of Roof Materials and Finishes). The chosen system had to meet an acoustic performance of 35dB indoor ambient noise level (IANL). It was decided that, despite sports halls having a slightly higher IANL threshold, the 35dB performance criteria would be applied across all areas of the school, with control of reverberation being a key consideration in the gym.Bauder Building BoardProject:Coláiste an ChláirínLocation:County GalwayProject type:New BuildRoof size:8550m²Main contractor:JJ Rhatigan & CompanyApproved contractor:Priority Roofing & Cladding LtdThe specification:The Architect specified that the insulation used in the flat roof system should be non-combustible and achieve a U-value of 0.16Wm²k which actually exceeds the thermal requirements as described in the Irish Building Regulations Technical Guidance Document L for flat roofs in schools.BauderROCK was specified to achieve the thermal and acoustic requirements of the design. As a Euroclass A2-s1,d0 non-combustible material, BauderROCK also provided the specified fire performance. This insulation could be used across all roof areas, with some adaptations for the gym which required additional acoustic performance due to the inherent nature of the space. Acoustic infills were used in the troughs of the perforated metal deck, thus combatting the reverberation of the indoor environment.  Products appliedBauder Thermofol PVCAn integrated single ply waterproofing system, featuring a lightweight, cost effective membrane which offers a pleasing aesthetic finish on a flat roof. This system holds fire classification BROOF(t4) for compliance with building regulations under TS 1187 test method 4 for external fire exposure to roofs. BauderROCKHigh density mineral wool insulation.Project challengesOne of the challenges of this project was the ambitious schedule. The use of the self-adhesive air and vapour control layer (AVCL) enabled the trades working within the building to progress quickly without being delayed by weather conditions. BauderROCK is relatively quick to install, as was the lightweight single ply waterproofing.  The resultThe project was finished to time and specification with exceptional workmanship from the fixers at Priority Roofing and Cladding and superb collaboration from all parties throughout. The membrane was finished with standing seams to create a statement look. The roof achieved a U-value of 0.15 W/m2k, exceeding the thermal target, and met or exceeded the 35db IANL requirement across the main building and the sports hall.  The thermal performance, which will hold up for decades to come, will also impart energy efficiency benefits that reduce running costs at the school in the long term. Finally, the non-combustible nature of the mineral wool insulation ensured that the build-up met the fire safety specification. System installed Bauder Thermofol PVC single ply waterproofing system1 Bauder THERMOFOL U15 V FRThis 1.5mm polyester reinforced Poly Vinyl Chloride membrane (PVC) membrane benefits from being highly flexible due to the incorporation of internal plasticizers during the manufacturing process. The combination of materials within this membrane provides high tensile strength, with thermal stability and chemical resistance.2 BauderROCKA mineral fibre non-combustible insulation with high acoustic performance. The dual density mineral wool composition delivers compressive strength, whilst keeping the overall weight to a minimum and providing high noise absorption which enabled the complete system to meet project requirements.3 BauderTEC DBR 06This 0.6mm, self-adhesive, elastomeric air and vapour control layer is light weight and benefits from cleaner, safer, and faster installation than traditional torch applied membranes. Advocacy Niall Hanley, Contracts Manager at JJ Rhatigan, the project’s main contractor, said:"Coláiste an Chláirín Athnery was a great success and in particular the use of the self-adhesive AVCL in advance of the build-up allowed works to commence immediately internally, which was critical from a programme perspective.” Kevin Ryan, Director at Priority Roofing, explained:"We found the system both practical and efficient to install. The combination of the availability of the products and the technical backup received was superior to any other system that we have worked with.”  Eoin O’Grady, Associate Director at Healy Partners Architects commented:"We are delighted with the overall delivery of the roof build-up and the performance achieved. The PE hall solution to deal with reverberation noise as well as rainfall noise was very successfully managed. We look forward to working with Bauder on future projects.” 

The Spa at South Lodge, in the heart of the West Sussex countryside, is the picture-perfect, luxury destination for those seeking ultimate relaxation in complete comfort, far away from the pressures and strains of modern life. Designed by Hove-based architectural firm, Felce and Guy, this prestigious 44,000 sq. ft building sits harmoniously in its beautiful, natural setting with external facing bricks from Vandersanden selected to provide regular form, nuanced colours and natural texture for the project. Located in Lower Beeding, near Horsham, The Spa at South Lodge is a purpose-built spa within the grounds of an award winning 5-star hotel. It features a state-of-the-art gym and spin studio, indoor pool, outdoor hydrotherapy pool and wild swimming pool, a thermal suite and treatment rooms for members, hotel residents and spa day guests. In addition, The Spa at South Lodge includes the Ridgeview Beauty Bar and Botanica, a Mediterranean-inspired restaurant. Felce and Guy were commissioned to provide a full architectural design, then appointed as lead consultant and contract administrator to oversee the build carried out by main contractor, Beard Construction. The firm’s design balances the specific needs of the hotel and The Spa at South Lodge’s facilities with a sensitivity to the context of the countryside setting and close proximity to the main hotel. The resultant architecture sympathetically responds to these surroundings with the building deep-set into the landscape, minimising its scale, yet taking full advantage of the extensive views available to guests over the South Downs. As the landscape falls away, leading to natural water forms, so too does the new building with external terracing leading out to a vitality pool and down to an external swim pond. After reviewing and testing different samples in advance, Felce and Guy selected Vandersanden’s Lithium brick in a 50mm size for the project. This attractive, hand-formed facing brick comprises a sanded-coated and grained structure in a muted base grey colour with accompanying shades of buff and black to match the stonework colours of the main building at South Lodge Hotel. Over 100,000 bricks were sourced and supplied for the project by specialist brick distributor, N R Taylor of Lingfield, with the thinness of the brick helping to further reduce the visual scale of the Spa building. The horizontal lines of the brickwork act as a softening counterpoint to the vertical natural green oak cladding and large glass panelling that also feature as key elements in The Spa at South Lodge design. Elsewhere, the Lithium brick has been used in the copings, landscaping and dividing walls which create external contours and help to separate the terraces outside of the building. “The Vandersanden brick works with the other materials in the design to present a very organic aesthetic for The Spa at South Lodge,” says John Chapman of Felce and Guy. “It perfectly complements both the dark sandstone used in the original hotel and its mix of greys and brown as well as the natural surroundings. The straight, clean-lines and regular shape of the Vandersanden brick, together with the raked joint we’ve used, has helped emphasise the horizontality of the building and works especially well with the textured finish of the timber panels. As a practice, we set very high expectations which the Vandersanden bricks have undoubtedly satisfied.” In addition to a curving, meadow-grass roof, which helps to attenuate rainwater flow, the Spa at South Lodge benefits from other sustainable technologies and finishes. A biomass boiler system has been installed, and all drainage is contained on site, using reed bed technology. The existing ponds within the hotel grounds have been modified and extended to benefit the local ecology. Vandersanden itself is building a sustainable future for its business, having already invested in renewable solar and wind energy technologies at its major European production plants and committed to a pathway which will see the manufacture of CO2-neutral bricks by 2050. Underlining the significance of the project to the hotel and its management, every member of staff laid one brick as part of their contribution to The Spa at South Lodge. To find out more about the bricks used in this project or to see the wide range of high-quality bricks available from Vandersanden, click on the 'View more' link 

THE PROJECTThe Green Quarter project features a single large bank of H1 type mailboxes that are recessed into the wall maximising the amount of space available in the location. Each row of mailboxes is divided by an oak wood insert, adding visual interest to the bank of mailboxes.PROJECT DETAILSProject Type: Private ResidentialProduct: H1 MailboxInstallation: Wall RecessedAccessories: Numerical engraving. Oak wood inserts. Surround.

Helmsman have manufactured and supplied three compartment luxury Glass Lockers that have been installed at Eos Interiors office in Birmingham. The formica storm colour against the white interior walls and Ojmar OCS combination locks give a modern finish. Special numbering plates were used to match the modern style. The Glass Lockers are floating in the middle of the wall thanks to our locker stands and cladding.

Rather than using modern interlocking tiles, Wienerberger’s Alban Sussex Blend tiles were used to create the roof and walls of Kingsdown House. The versatility of the Alban Sussex Blend tile was highlighted: the tiles blend beautiful design with a stunning aesthetic result. The tiles were chosen because they enabled the architect to use a single material for the roof and walls, creating a simple, attractive façade that complements its neighbours .

Park Farm Barns are barn conversions set in the Shropshire countryside. The simple, elegant interiors have been curated by Charters Property, with sustainability at the forefront. Beautiful designs and detailing has been evident, from the original roof boards, gravity arches and beams to the soft lime plastered walls. KEIM Mineral Paints were chosen on these barn conversions due to its breathability and sustainability credentials. The mix of lime plastered walls and gypsum walls were decorated using KEIM Optil in a warm neutral palette. It is a modern mineral paint, ideal for application onto historic and contemporary buildings. KEIM Innostar, which is a one coat paint, was applied onto the gypsum ceilings for a clean healthy living environment. It allowed rooms to be occupied the same day.

Custom 3D Gustafs walls were designed and created especially for the Weir Group HQ at 1 West Regent Street in Glasgow.The two 35m long feature walls on both the 9th and 10th floors of the building are constructed of bespoke 3D facetted panels with integrated doorways, seating, and a reception desk.Gustafs panels were specified for their A2-s1,d0 resistance to fire, retaining their structure and producing minimal smoke and spread of flame. Gustafs' 100 year history of carpentry and working with wood enabled them to create the 3D wall to the exact specifications of the architect to be installed perfectly by Giotto.LSA Projects also supplied standard flat acoustic ceiling panels and linear ribs to the scheme to give acoustic control in the open plan meeting room area.

The landscape at Blenheim Palace has undergone a transformation to include a large state of the art adventure playground for visiting children. ASA Landscape Architects led the project, overseeing the preparation and install. Playground specialists CAP.Co provided the apparatus while we were asked to fabricate the CorTen steel retaining walls and landscape edging. Within the design are various winding, sloping pathways and we were tasked with providing long lasting and durable edges of varying heights. EverEdge Titan heavy duty steel edging was specified for use on the pathways alongside EverEdge Custom 3.0mm thick CorTen steel retaining walls supported by buttresses bolted into a concrete base. The fabrication was especially tricky on this job as the retaining walls required curves, a taper and a 30mm wide flat top edge.We worked closely with Radcot Groundworks to ensure the product met with a demanding set of specifications and, once installed, the steel walls have become a beautiful feature in the design of the play area.The finished product is long lasting, hard wearing and maintenance free making it ideally suited to the site and the CorTen finish sits attractively within the landscape. 

Langton Homes is a well-established family-owned company specialising in developing properties throughout the Midlands for more than thirty years.One of their recent projects was four high-end luxury detached six-bedroom houses featuring extensive outbuildings, each set within large private grounds. The main property on the development – Langton House, was being specifically built for the owner of Langton Homes.Having used Mustang® Seamless gutters on projects in the past, they had no issues specifying it again for this development. Existing garages on the development, which had previously been fitted with uPVC as a cheaper option, were now failing and leaking, so they were replaced at the same time as the rest of the development was installed with Mustang® Seamless Aluminium Gutters.Mustang® was ideal for this build due to the sleek, clean lines of the gutter, with no external brackets on view. Mustang seamless gutters are strong and durable but lightweight and easy to install, with most of the preparation work being done at ground level before the gutter is raised to height for the final fixing into place, meaning that it is often safer and quicker than fitting traditional guttering.As the aluminium is roll-formed on-site to the exact dimensions of the building in continuous lengths of up to 30 metres, there is no waste.Once installed Mustang® Seamless Aluminium Guttering requires minimal maintenance. It is the only quality-assured seamless gutter system certified by the British Board of Agrément (BBA) to last over 30 years. A certification ARP has held for over 25 years.Colonnade aluminium downpipes completed the installation and were polyester powder coated (PPC) in Anthracite Grey (RAL 7016) to match the colour of the gutter in our in-house purpose-built PPC facility.Aluminium is a natural, non-corrosive material and needs little maintenance, but it is also fully recyclable. Aluminium will not crack, creek or fade, resulting in a truly ‘fit and forget’ system.Andy Craven, Site Manager of Langton Homes, said:“We have continuously used Mustang® Seamless Guttering as a superior alternative to PVC, we have absolute confidence in the installation and the low maintenance of the product.”

This is the new sleek and inconspicuous cycle hub recently designed, manufactured, supplied and installed by Falco at Hackney Central Overground Station.Greeting commuters to the west of the station, the 10m cycle hub has been fitted with a combination of both reinforced safety glass and sustainable hardwood cladding.A series of 48 spaces of the FalcoLevel-Premium+ two-tier cycle rack have been installed along with a FalcoFix 2.0 cycle repair station, LED lighting, CCTV security, branding graphics, a green sedum roof and secure mobile app access. Falco also installed five separate TfL London cycle stands located outside of the cycle hub.The green sedum roof, an increasingly popular feature for Falco shelters, supports the operators sustainable development plan by providing the many advantages associated with green roof systems as well as insulation for both heat and noise. A sedum roof both reduces water discharge as well as compensating for CO2 emissions.The FalcoSmart mobile app access system uses Bluetooth technology to provide Hackney commuters with secure access to the cycle hub using their own smartphone or tablet, removing the need for physical keys and fobs. Commuters are able to apply for access to the hub via Falco and having downloaded the ‘App’ are given access rights to the cycle hub for a period of time depending on their subscription.The images attached show the new cycle hub addition, installed to the west of the station, on Graham Road.Hackney Central is a railway station located on the North London Line within Greater London, serving 4.3m annual passengers.   Falco cycle hubs can also incorporate a world of features including; smart LED lighting, green sedum roofs, CCTV and Help Point facilities as well as numerous other cost-effective features for the cyclist such as lock holders, helmet lockers, seating and bike repair facilities.For more information about the FalcoHub cycle store, a demonstration of the FalcoSmart app-based lock, the FalcoPod bike hangar or any other Falco product, then please speak to one of our friendly customer service staff on 01538 380080.