"mortar"

SMET NHL 3.5 binder was specially selected for the restoration works in Dechomet Cemetry, Moneyslane.  Rainey Restoration Ltd used our superior-quality pure Natural Hydraulic Lime binder SMET NHL 3.5 to produce a superior-quality lime mortar. The selective hydraulic strength development of NHL binders makes them particularly suitable for producing lime mortars for masonry work, rendering, and plastering on historical buildings and monuments.NHL binders, available directly from SMET and online or in-store via our distribution partner Haldane Fisher, are particularly suited for ecological new builds, conservation, restoration, and preservation works. The products’ special composition allows mortars to breathe and permits constant hygrometric exchange between the substrate and the environment. This Restoration is another showcase of sympathetic historic building restoration, using superior-quality NHL products available from SMET.

Utilising the same bricks as were being laid by the bricklayers to the masonry walls, FastClad supplied the cladding to the balconies so that there was a seamless match.Collecting bricks from site to ensure that they were from the same production run, the slips were cut and bonded to our profiled backing board at our Leicester factory.These boards were then returned to site for mechanical fix to the balcony structures and pointed in a lime mortar to match that of the cement mortar being used by the bricklayers at an off-site compound.The balconies were then craned into position and fixed to the structure.

Job: Restoration of Norman CastleProduct: SMET NHL 5 BinderDescriptionSMET NHL 5 Binder was specially selected for the restoration works in this historic Norman Castle and Tower.  Rainey Restoration Ltd used our superior-quality pure Natural Hydraulic Lime binder SMET NHL 5 to produce a superior-quality lime mortar.SMET NHL 5 is a high-quality, pure, Natural Hydraulic Lime binder, produced under ISO 9001 and ISO 14001 management systems to EN 459-1. The eminent hydraulic strength development of SMET NHL 5 makes it suitable for producing lime mortars for masonry work, rendering, plastering base coats, and limecrete in extreme weather environments and exposed areas.  An eminently hydraulic lime binder for the production of mortars particularly suited for ecological new build, restoration, and preservation works in extreme weather environments and exposed areas. The product’s special composition allows the mortar product to breathe and also permits constant hygrometric exchange between the substrate and the environment.NHL binders, available directly in-store and online via our distribution partner Haldane Fisher, are particularly suited for ecological new builds, conservation, restoration, and preservation works. The products’ special composition allows mortars to breathe and permits constant hygrometric exchange between the substrate and the environment. This restoration is another showcase of sympathetic historic building restoration, using superior-quality NHL products available from SMET.Our restoration and preservation NHL is available from Haldane Fisher online. Superior quality combined with exceptional technical support and aftercare, are the key drivers in the selection of SMET natural conservation products.ISO 9001, 14001, and 45001 accredited Smet Building Products Ltd, demonstrating – once again – best practices in supporting Smet Supported Partners in Natural Hydraulic Lime products.

Ronafix polymer admixture was used in two different applications during recent refurbishment work at the Barbican Centre. The admixture was used to create a high strength levelling screed and also a water resistant bedding mortar.

Job: Restoration of cottage dating from 1764 in Ardglass Golf ClubProduct: SMET NHL 3.5 BinderRelated DownloadsTDS SMET NHL 3.5SMET / Haldane Fisher NHL BrochureSMET NHL 3.5 binder was specially selected for the restoration works internal restoration of an old 1764 cottage found on the 7th hole of historic Ardglass Golf Club. This will be an added attraction for members and the many overseas visitors alike when coming to play Ardglass.Our superior-quality pure Natural Hydraulic Lime binder SMET NHL 3.5 was used to produce a superior-quality lime mortar for repointing and internal restoration.  The selective hydraulic strength development of NHL binders makes them particularly suitable for producing lime mortars for masonry work, rendering, and plastering on historical buildings and monuments.NHL binders, available directly from SMET and online or in-store via our distribution partner Haldane Fisher, are particularly suited for ecological new builds, conservation, restoration, and preservation works. The products’ special composition allows mortars to breathe and permits constant hygrometric exchange between the substrate and the environment.This restoration is another wonderful showcase of sympathetic historic building restorations around the country, using superior-quality NHL products available from SMET.

Midland Metropolitan University Hospital Case StudyDemonstrating Products That Perform!Project Description:Nestled between Sandwell and West Birmingham, the Midland Metropolitan University Hospital is poised to become the centre of acute and emergency care at our Trust when it opens in 2024.Midland Met is not just a hospital...situated within a designated regeneration zone, this new hospital build represents not just progress in healthcare but opportunity to revitalise the region. Product Showcase:Used in multiple locations across the project including Level 5 Winter Garden, Larsen Streetscape paving mortar system is a collection of high-performance mortars for the construction of pavements. The preferred option for laying paving, the products are specifically formulated to exceed performance characteristics, as set out in BS 7533. Products used:         FBC Eco Fine Bedding Concrete • Ideal for pavements constructed with natural stone, concrete & clay paving units.PS Eco Priming Slurry• Applied to the underside of all paving units to create an exceptional bond to FBC Eco Fine Bedding Concrete.FJM Eco Flowable Jointing Mortar• Filled the joints to complete the installation. Rapid setting with high early strength gain, FJM Eco can be opened to foot traffic in one hour.3 in 1 Seal Plus• A water-based acrylic hybrid dispersion paving sealer, sand stabiliser and protector suitable for most paving. For further information or technical data sheets on the Larsen Streetscape product range, please visit www.larsenbuildingproducts.com. 

A £2.7million Environment Agency project to renovate an ageing river sluice facility on the River Medway in Kent, has required the technical attributes of webercem five star repair concrete and the high-build properties of webercem HB30 mortar. The structural sluice repairs are now complete with new gates and operating systems installed, bringing the sluice performance up to standard. Reflecting the substantial improvement in the river water quality over recent years, a new fish and elver pass has been created to enable fish to travel further upstream in the clean waters. This has enhanced the habitat in upper sections of the Medway, whilst allowing migratory and freshwater fish free passage. Constructed in 1937 the Allington Sluice lock gate is the last on the River Medway before it becomes tidal. Although the sluice is not listed, the Environment Agency took a keen interest in the repair of the structure due to its location adjacent to the Museum of Kent. Areas of failed surface concrete that had spalled, due to 70 years of weathering, were repaired sympathetically to match the existing finishes. These areas were cleaned back to sound material with all loose material removed. The major repair areas required shuttering before pouring in the flowing recasting concrete. webercem five star repair concrete is a pre-blended cementitious material that conforms with BS EN 1504 : 3 as an R4 mortar and also with the Highways Agency specification BD 27/86. It contains non-reactive aggregates and low alkali content. This is a shrinkage-compensated, high-strength flowing repair concrete specifically designed for permanent structural repairs that delivers a compressive strength of 65N/mm² after 28 days.Additional smaller damaged areas of the sluice structure have been improved with webercem HB30 repair mortar which is ideal for façade repairs where high compressive strength is not required. webercem HB30 is an acrylic-polymer modified, high-build façade repair mortar that complies with BS EN 1504 : 3 as an R3 mortar. Damaged areas were cut away and any steel re-enforcement was cleaned and coated with webercem keycoat prior to the application of the webercem HB30. This product has a unique shrinkage compensation system that ensures long-term dimensional stability. webercem HB30 is easy to apply with low permeability to water, carbon dioxide and chlorides.Main contractor Jackson Civil Engineering of Maidstone, Kent, carried out the sluice gate works while Structural Renovations Ltd of Slough, Berkshire, carried out the concrete repairs in the overall reconstruction, renovation and modification programme of the main structure. The project was designed by Atkins for the Environment Agency, who also undertook site supervision during the renovation procedure. In addition to the repairs and fish pass, a new wheelchair access has been formed allowing cross river access at this point on the Medway.

March 2021 saw the first installation of Gypsol Anhydrite screed in Perth, Western Australia!The project, a 150 square metre new build home, was supplied and installed by Metsel Mortars on Saturday, 6th March. This project is a culmination of months of collaboration between Metsel and LKAB Minerals to ensure Gypsol Binder was successfully exported and installed in the new market.

The renovation to the domes on the historic Harrods Repository was a fascinating project to have become involved in. Extensive concrete repairs were carried out using Koster corrosion protection and mortar repair materials followed by waterproofing systems installed internally and facade treatments externally on the tiled surfaces.These domes will dominate the London skyline for many years to come!

This project in North London was created with the intention of enhancing the housing stock of the location and providing a positive contribution to the texture, grain and building types within the conservation area. To achieve this appearance, Wienerberger's Marziale brick was used. Additionally, a carefully selected mortar, using white cement, lime and washed river sand and a subtle manipulation of the surface, was applied to enhance the quality of the brickwork.

The Westminster Fire Station restoration and regeneration was all about creating an experience for those that live there, with sustainable and natural materials,” says Jennifer Benningfield, experienced architect and founding principal of Openstudio Architects.v “We needed to find a reliable supplier of sustainable and natural materials, which were suitable to tie in with the heritage structure. “The challenge was sourcing the right materials that were compatible with the fabric of the existing buildings. Working with Lime Green, we managed to develop a solution that matched the original building’s beautiful aesthetic and historic character. “As a key supplier of lime-based products, their flexibility and reliability helped to make our job easier – and we received a lot of praise for the high-quality and beautiful new courtyard building. The lime mortar is an integral part of the brickwork and proves that it is appropriate for contemporary, as well as historical, structures,” praises Jennifer. About the project Using a team of specialists, Openstudio Architects supported the site team in using old and traditional construction techniques to refurbish and develop buildings in a contemporary way, with beautiful results. “There were two phases to the Westminster Fire Station project,” explains Jennifer. “The first involved refurbishing the existing building, the Grade II Listed Edwardian Fire Station built in 1906 and decommissioned in 2014, to create a restaurant and bespoke housing. “The second involved developing the site further by adding a new residential building to the rear of the site surrounding a garden courtyard, which is where we used Lime Green’s mortar.” Supporting the local community “The project was situated on a very constrained and challenging site,” continues Jennifer. “With its central location, the construction works undoubtedly had an impact on those living and working in the local area, which is why we wanted to ensure the community were completely happy with the project. “As we wanted to make sure the new build tied in with the older fire station, there were inevitably challenges that we didn’t anticipate along the way. However, most importantly, we needed to ensure we sourced the right materials, which were compatible with the existing building, both in terms of performance and appearance. Selecting the right materials “We wanted to work with natural materials, which would age well and ensure robust construction that has longevity and sustainability,” says Jennifer. “We chose specific products, including handmade Danish bricks and handmade glazed bricks to give depth and texture to the new building. We wanted to ensure use mortar that had a texture and a grain to it, so it would work with the nuances of the bricks, as well as being a colour match. “Finding the right colour mortar to match the pale Danish bricks was key. These bricks were handmade, so we needed the mortar that integrated with the historic Edwardian building to create a seamless whole. “When planning the project, we recognised the importance of lime products, because of the material’s sturdiness and robustness. This means it doesn’t wear with structural movements and changes in the seasons. “That’s why Lime Green was the perfect fit for the project. With an extensive colour range, the team was able to colour-match the mortar with the materials of the new building perfectly. The consistency between the samples Lime Green gave us and the final product delivered was incredible, which was important given the scrutiny by Westminster City Council over the project and the appearance of the new building. “The flexibility of the products also helped us to minimise the amount of movement joints, as it accommodated movement in a much more forgiving way than other products, such as modern cement mortars. “We really enjoyed working with the Lime Green team – they were easy to work with, responsive and very supportive of the project. As we couldn’t store a huge amount of supplies on site, Lime Green was very accommodating in delivering exactly what we needed, at the right time. “The best part was that we were able to develop a solution with Lime Green that supported the original building’s beautiful aesthetic and historic character, with a new building that pays similar attention to detail.” A sustainable, natural and beautiful finish “People love the building, and neighbours even call it ‘the golden citadel’. It’s widely recognised in the local community for its high-quality, beautiful finish,” continues Jennifer. “One of the Fire Station’s previous residents – who had moved out during construction – has moved back after the restoration works and loves the development. That was the icing on the cake for us, it really felt as though our vision had materialised – enhancing people’s experience of new buildings made with sustainable and natural materials that stand the test of time. “The Westminster Fire Station development truly looks beautiful, and the quality of the natural and sustainable products used has a huge role to play in that. Lime Green’s product quality and customer service is outstanding. We’re already working with Lime Green on another project, and we can’t wait to see the finished result,” concludes Jennifer. “It was a pleasure to see our Hydraulic Lime Mortar used on this new development project. We’ve loved working with Openstudio Architects on Westminster Fire Station, and we’re glad to be working with them on their next project,” comments Simon Ayres, co-founder and managing director, Lime Green Products. For more information about the Westminster Fire Station project and the products used, visit Lime Green or call 01952 728 611.

Demonstrating Products That Perform!Project Description:Hub Victoria (123-151 Buckingham Palace Road) is a 107,000 sq. ft. self-contained, mixed-use residential, office & retail development, a two-minute walk from London Victoria Station. The public walkway along Buckingham Palace Road has been transformed. Renewed hard and soft landscaping and enlarged retail units create vibrancy and street-level activity. Product Showcase:Larsen Streetscape BS 7533 paving mortar system was the preferred option for the installation of paving. Products used:         FBC Eco Fine Bedding Concrete • Ideal for pavements constructed with natural stone, concrete & clay paving units.PS Eco Priming Slurry• Applied to the underside of all paving units to create an exceptional bond to FBC Eco Fine Bedding Concrete.FJM Eco Flowable Jointing Mortar• Filled the joints to complete the installation. Rapid setting with high early strength gain, FJM Eco can be opened to foot traffic in one hour.For further information or technical data sheets on the Larsen Streetscape product range, please visit www.larsenbuildingproducts.com. 

866,000 tiles were fixed in the London Aquatics Centre, which formed the gateway to the Olympic Park. Products used: ARDEX WPC Waterproof Protection System, ARDEX S 7 Flexible Waterproof Coating for Floors and Walls, ARDEX S 21 Rapid Hardening Floor Tile Bedding Mortar, ARDEX X 77 MICROTEC Flexible Wall & Floor Tile Adhesive, ARDEX-FLEX FL Rapid Setting Flexible Tile Grout for Wide Joints.

The Rowe is a new architecturally designed office space in Whitechapel London, where tradition meets innovation. With outside space on every level, the building sets a sustainable benchmark for new office space in central London. The new elements mimics the horizontal banding of the 1960s concrete building as well as contrasting with a steel structure and dark metal palette.The architects, Allford Hall Monaghan Morris, had used KEIM previously. They contacted KEIM as they wanted a sustainable product in keeping with their core values. Samples were carried out, as shown in the photo below, to determine the most suitable colour.First off, KEIM Concrete Repair Mortar (KEIM Concretal-MR 2.0) was used for large repairs within the concrete. KEIM Fine Finishing Mortar (KEIM Concretal-FSP 0.2) was then used for levelling repairs as it is a much finer aggregate mix.KEIM Soldalit CL018, a light grey colour, was chosen to compliment the steel structure and due to its characteristics, was applied onto the previously painted surface without the need for a primer. It is fire resistant – A2-s1, d0 classified and Cradle to Cradle certified.The Rowe has been shortlisted for an AJ Retrofit Award 2023 in the Workspace (£10m and over) category. It was also awarded BREEAM ‘Excellent’, WELL ‘Platinum’ and received SmartScore certification.

Union Court is located in the Clapham area of South West London. It is made up of bright and varied workspaces to rent.Anton Boekhoudt of KEIM Mineral Paints was contacted by GPAD Architects as they were looking to update and change the façade of the building from a plain stock yellow brick colour. The architect wanted to use a breathable coating as a way of changing the appearance. Changes were also to be made to the window details and signage for the building along with new cladding areas. From their conversation an initial site unseen specification was produced.Following a site visit with the architect and Anton, sample trials commenced. Anton initially produced seven samples using KEIM Soldalit and KEIM Restauro Lasur in a selection of colours. Once GPAD Architects reviewed the samples, two further samples were applied on a larger scale. One sample with the mortar joints painted using KEIM Restauro Lasur and the other without. The preferred option was the brick faces painted only.KEIM Restauro Fixativ was applied to all brick faces and mortar joints. A 1:1 ratio mix of KEIM Restauro Lasur, in colour RB001, and KEIM Restauro Fixativ was then applied to the brick faces only. Two decorating companies worked on this project – Restore & Preserve and Chameleon Brickwork, who both used different techniques. Restore & Preserve used a spray technique after masking up all mortar joints, whereas Chameleon Brickwork hand painted each brick face. Both techniques have worked brilliantly, and you wouldn’t be able to tell the difference.Graeme Winestone of GPAD Architects commented “We are delighted with the service that KEIM offered, including plenty of colour choices and on-site samples that allowed us and the client to make an informed colour choice for the finish of the brickwork.The existing building was given a new lease of life by the use of KEIM Paints, creating a uniform brick colour which complemented the new façade alterations.Frequent site visits provided by KEIM gave us peace of mind with regards to surface preparation and application of the KEIM products producing a very satisfactory end results.”

Premcrete assisted BAM Nuttall on the Heathrow Tunnel project to undertake refurbishment work on the main and cargo access tunnels to the airport.The Challenge:Heathrow Airport has awarded BAM Nuttall a contract valued at more than £85m to undertake refurbishment work on the main and cargo access tunnels to the airport.Part of the refurbishment works was to carry out concrete repairs to the spalled concrete using an R4 Structural Mortar in accordance with BS EN1504.The Solution:Premcrete supplied BAM Nuttall with Teknocem S which met the performance specification.

The Woodlands is a housing scheme from Willmark Homes that consists of eight beautiful six-bedroom detached properties. With an enviable reputation for building quality homes across the East Midlands, Willmark Homes wanted to ensure that this scheme was designed and built to the high standard of existing projects both internally and externally. The developer faced issues with the external areas at The Woodlands due to the sloping site conditions. Tobermore solved the problem quickly and efficiently with the provision of Secura Grand – a mortar-free retaining wall product with an attractive, aged finish.

Demonstrating Products That Perform!Project Description:Hollywood Road, Royal Borough of Kensington and Chelsea in London, is a wonderful community of restaurants and pubs and a fantastic example of an area well loved by residents. Improvements to Hollywood Road will create a more pleasant and more enjoyable experience for residents as well as anyone walking down the road or sitting outside one of the bars or restaurants. Product Showcase:Larsen Building Products – With almost 50 years experience in supplying products that perform for major projects nationally, our Streetscape BS 7533 paving mortar system is the preferred option for the installation of paving. Products used:         FBC Eco Fine Bedding Concrete • Ideal for pavements constructed with natural stone, concrete & clay paving units.FJM Eco Flowable Jointing Mortar• Filled the joints to complete the installation. Rapid setting with high early strength gain, FJM Eco can be opened to foot traffic in one hour.Tectonix – With over 35 years of combined know-how, Tectonix has a wealth of experience in procuring natural stone paving from around the globe and supplying into the heart of both the commercial and residential build environment. Products supplied:- Chinese & Portuguese granite, a mix of silver grey & buff colours. For further information or technical data sheets on the Larsen Streetscape product range, please visit www.larsenbuildingproducts.com. 

A 150yr old stone built cottage had developed structural faults. The archway entrance was failing due to inadequate support causing distortion of the arch pier, the front door to jam and masonry cracking in the archway walls. HD BowTies were installed through the front elevation stonework and the first two floor joists to provide lateral restraint. HeliBars were bonded into the mortar beds to create masonry beams which assisted in distributing the loads above the arch. Crack stitching was undertaken to repair and stabilise the archway wall which was also secured to the internal cross wall with grouted CemTies.

Nottingham Trent University's (NTU) new centre for enterprise and innovation has become the latest higher education facility in the UK to feature state-of-the-art cladding panels from Proteus Facades.Nottingham Trent University’s (NTU) new centre for enterprise and innovation has become the latest higher education facility in the UK to feature state-of-the-art cladding panels from Proteus Facades.With higher education providers realising that the design, amenities and external aesthetics of campus buildings are just as important as the courses and educational services on offer to students, specifiers are making more use of alternatives to traditional bricks and mortar.

Soap chiefs have moved Weatherfield from Manchester to nearby Salford so they have more space for filming. Builders have recreated The Rovers Return, The Kabin and Dev’s corner shop as well as the characters’ homes down to every minute detail. Builders laid about 11,000 cobbles, 190,000 bricks of different types and used seven colours of mortar so it looks realistic. The new set is full size so two cars will be able to pass each other on the Street. Broughton Brickwork used Naylor lintels whilst building the Coronation Street lots.

The Almac Building in Northern Ireland needed a 2,400 m² storage area for flammable solvents to have an electrically conducting floor. This was necessary to ensure the materials' safe containment and help with explosion control. The floor had to be chemically resistant, support VNA forklift trucks, and meet specific electrical resistance standards. GMP Industrial Ltd. installed the floor using Arturo's static resin floor system, which included primers, repair mortars, and a self-smoothing floor. The project was complex due to the sensitivity of the area and the need for precise electrostatic control. The installation was completed in October 2022, with final approval granted in November 2022.

An architect designed, self-build house with annexe for a multi-generational family built to zero-carbon standards.The scheme’s design is influenced by the architectural vernacular of the area. The surrounding houses are a legacy of the Land Settlement Association scheme, with distinctive mansard roofs, steeply sloping gables and dormer windows, constructed in a simple red brick with terracotta plain tiles.The mansard is reflected in the new house with the roof extending down to form the walls. Instead of terracotta tiles, large format slate has been used to form a modern equivalent. The house is mainly slate tile; however, it was felt important to also reflect local brickwork. As such, brickwork was used for two huge brick-faced chimney stacks that rise through the gable.PROJECT INFOTo form a contrast with the very smooth grey of the slate, a textured red brick with slight colour variation was sought. White mortar lightens the brickwork while recessed mortar joints are used inside to provide shadow to each brick. Perforated brickwork surrounds the stone coping on both chimney stacks, adding visual interest to the building through both the materials and the shadows created by the brickwork perforations.The brick selected was stock thrown Hampton Rural Blend from Forterra’s Ecostock range. It has a rustic finish resembling handmade brick. Ecostock bricks are manufactured using the latest technology in sustainability and production efficiency, producing bricks with low embodied energy as well as advanced colour consistency, dimensional accuracy and quality.The structure incorporated huge amounts of insulation, a mechanical ventilation with heat recovery system, and a solar photovoltaic array at the bottom of the garden, along with a ground-source heat pump. These installations will ensure that the house generates more electricity than it could ever use.

Kings Cross has been under development for more than a decade with commercial and residential structures dominating. Now there are new life science labs being built by developers Ardmore. Their architects Bennetts Associates took inspiration from The Arbour at Walthamstow and pushed to use Site Strocks using the abundant London clay being extracted for the piling and deep basement on site. HG Matthews took the clay and using the new tooling invested for the Site Strock project to process it to the desired mix. This was the first project to properly test off-site material for compression and flexural strength, compression and flexural strength of the clay mortar and fire testing. Passing each hurdle then led to 6m high non-loadbearing walls in the basement to line the building rather than more concrete blocks. Clay blocks mean a better air quality, better humidity performance with good thermal mass. The use of Site Strocks at this scale and by such big developers and contractors really showcases the issues faced by these materials and the solutions found in using them, some provided by HG Matthews, others found through discussion with the contractor. For instance the blockwork sub-contractor was unsure about how to build with clay block and clay mortar so we invited them to the factory for a demo build along with architect and contractor representatives. It soon emerged that this was an easy and non-controversial process and the work commenced. Later bike racks were installed using the standard fixings, short screws intended for use with concrete. After initial problems the contractor found longer fixings with some help from us and the bike racks were fixed. Building on this scale with site material in central London is ground breaking in more ways than one, it starts to open the door for lower emission, circular economy materials to be used anywhere and everywhere.

Paspoel, a Belgian hamlet, has experienced huge population growth since 1950. Over the past few decades, social housing company, Woonzo, built a number of residential blocks, called Paspoel Anders, which had since become obsolete, so were demolished and replaced with new, modern buildings, featuring brown/black nuanced ‘Flemming’ bricks from Vandersanden. With a clear preference for a textured facing brick with a timeless character, a brick height of 5cm was selected to allow flexibility for interplay, with bricks protruding by a few centimetres on some facades relative to other surfaces. A thin-bed mortar gives the brick a sleeker lookTo find out more about the bricks used in this project or to see the wide range of high-quality bricks available from Vandersanden, click on the View more' link 

Award-winning global practice, WilkinsonEyre, specified bricks and brick slips from innovation-led manufacturer, Vandersanden, to emphasise the horizontal volumes and architectural context of the contemporary, new Graduate Centre at Queen Mary University in London. Zero®, a new brick system from Vandersanden, offers a contemporary joint-free appearance and was WilkinsonEyre’s material of choice for the external walls of this 80m-long, seven-storey ground-scraper. Instead of being pointed up to the face of the bricks, the mortar is set well back, with rainwater draining behind. The use of brick draws attention to the horizontality of the building’s volumes and blends with neighbouring buildings...To find out more about the bricks used in this project or to see the wide range of high-quality bricks available from Vandersanden, click on the 'View more' link

Challenge: The structure was had severe structural degradation due to the ingress of moisture and water over its near 100-year life. Corrosion to the steelframe resulted in tensile forces cracking and moving the brick skin, also causing a cracked façade. Strategy: ICCP was used as a method to control corrosion whilst the cracking and movement were repaired. This involved LoCem® and +point® AACM anode mortar to be grouted in the bed joints, alongside embedded corrosion rate sensors for service life tracking (AchillesICP and AiMS). LoCem® is a low carbon cement alternative, that can also act as a cathodic protection anode. Outcome: The structure was restored to be used as high-value residential apartments, saving tonnes of embodied carbon and eliminated the option of demolition. The embedded system successfully controlled and monitored corrosion for the long term, adding an additional 100 years to the structure’s service life.

Renovation stripping out the building completely and rebuilding the walls, Passive Purple® was applied in between the connections of the internal side of the external walls which were a combination of masonry, timber, and steel frame. The ground floor ceiling was removed exposing the warped old timber joists with cracks in the surrounding brickwork and mortar. This was given attention to detail using Passive Purple® Brush to seal above an airtight foam to guarantee the airtightness of this major air leak zone before the final spray coat of Passive Purple® airtight membrane was applied. Passive Purple® was also used to seal window and door linings, ready for the new triple glazed windows to go in. Passive Purple® was sprayed on all the walls and ceiling. This is an ongoing project that still is awaiting an air test, the client is looking to hit 2.5 ach and installing MVHR.

The ChallengeBrick Kiln Lane is a development of seven, four and five-bedroomed, cottage-style units situated at the end of residential road in a quiet, rural area of Leicestershire. There are two different designs: four L-shaped and three rectangular. Each of the seven houses needed unique elements of detailing – including window variations, render and brickwork – to distinguish it from its neighbour.The SolutionHampton Rural Blend brick was chosen to complement the character style of the development. Combined with recessed mortar joints, the brick blend, which is made up of several shades, creates a more aged appearance that helps the houses to sit comfortably within their environment.The BenefitsThe brick detailing on the units includes dentilation around the eaves and gables, and segmental arches over windows, all of which are in keeping with the traditional architectural style of the units and serve to enhance their aesthetic appeal.

Challenge: Concourse Village Plaza houses apartment blocks, retail shops, a multiplex cinema and underground parking. Chloride ingress and weathering has taken its toll on the structure with cracking and spalling of the concrete cover from reinforcement corrosion.Strategy: Significant concrete repair in conjunction with an ICCP system was needed for the structure. LoCem® +chase®, will be used specifically for reinforced concrete structures, where the ICCP anode mortar operates within slots cut and holes drilled strategically into the reinforced concrete structural elements. LoCem® is a low carbon cement alternative that can also act as a cathodic protection anode.Outcome: With the design of the ICCP for the Central podium completed, construction will begin in 2023 before moving to the West and East podiums. The project and is expected to go on for the next 2.5 years. The result of the project will be an ESG compliant strategy that will create a more resilient structure, utilising low carbon build materials that can control the impact of corrosion.

In partnership with Vinci Construction UK, we supplied BS 7533 compliant bedding course, jointing and priming mortars for the £350million Stoke-on-Trent City Council City Sentral redevelopment, comprising 3,500m2 of natural stone paving. The project was installed in the state-of-the-art new bus station designed by Grimshaw Architects and will form an impressive gateway into the city. The SMET Streetscape® portfolio complies with the rigorous requirements of BS 7533 with all products undergoing independent testing and certification to confirm compliance. By providing a superior level of customer service and focused aftercare to our Smet Supported Partners with the Streetscape® brand, we demonstrate best-practice in Streetscape Hardscaping construction partnerships. Click for more detailed information on the SMET Streetscape® BS 7533 range:https://www.smetbuildingproducts.com/products/streetscape/Click for more on some of the projects we have supplied to:https://www.smetbuildingproducts.com/projects/by-product/streetscape-high-strength-bedding-concrete/Contact SMET for any Streetscape enquiries.

The Challenge: Overcoming Roof Terrace Paving Issues at Meridian OneAt Meridian One, a prestigious residential development, the initial inspections of the first block revealed significant problems with the roof terrace paving. The site team identified multiple issues: many pavers were loose and unstable, with oversized gaps forming, even before occupancy. This was not only a safety concern but also a potential aesthetic and functional setback for the project.A detailed site visit by RYNO uncovered the root causes of these problems:Insufficient build-up:The 50mm concrete pavers used on the terraces, combined with a minimal build-up height of only 50mm in some areas, left no room for pedestals, leading to instability.Improper mortar use:Wet mortar had been applied in certain areas to make up for the lack of space and to accommodate drainage gullies. This led to further instability, as the mortar could not adequately support the pavers.Lack of perimeter spacersThe absence of spacers or spring clips around the paving edges allowed for creeping and the formation of gaps over time.Setting out issues:The layout of the pavers, particularly with the small 450x450mm format, resulted in awkward cuts at door thresholds, compounding the existing challenges.The Solution: A Comprehensive ApproachTo address the multifaceted challenges presented by the failing roof terrace paving, RYNO collaborated closely with the site team to develop a comprehensive solution. The core of the strategy involved implementing a robust pedestal system (TerraSmart® Pedestal Paving System IGNO: Fixed Head) combined with careful product selection and expert installation.Optimizing Build-Up Height:One of the primary concerns was the inadequate build-up height, which limited the available space for traditional paving support. To resolve this, a 20mm porcelain paver, Quadro Crema, was selected from RYNO’s extensive range. This choice satisfied both the functional and aesthetic requirements of the project. By reducing the paver thickness by 30mm, sufficient space was created for the installation of the RP-FR Non-Combustible Adjustable Paving Support Pedestal, starting at 25mm.Streamlining Installation:To streamline the installation process and minimize waste, a larger 600x600mm paver format was adopted. This decision significantly reduced the need for complex cutting around the terrace edges, thereby ensuring a cleaner, more efficient installation.Maintaining Stability:To prevent movement and maintain even spacing, the ESC Edge Spring Clip was incorporated into the system. This innovative product created a consistent gap between the paving and the wall, effectively countering outward pressure and ensuring proper drainage.Reinstallation and Quality Assurance:The existing problematic areas were carefully dismantled and reinstalled using the new system. The first block has been successfully completed, and the solution is currently being implemented across the remaining blocks.Key Learnings: The Importance of Early InvolvementBoth RYNO and the site team gained valuable insights from this experience. It became clear that the early involvement of a specialist manufacturer in the design phase is crucial to avoid time, cost, and hassle later in the project. This proactive approach ensures that potential issues are identified and addressed before they become major problems, leading to a smoother construction process and a higher quality end product.A Word from Vistry“I have to say that the products that they’ve recommended have been absolutely superb. We have used them across the whole project, and it’s been absolutely fabulous. Easy to manage my job. The tradesmen find it easy to use as well. The follow up visits from RYNO have been great. They’ve been very supportive, checking how we use the product, including advice, where we need it. So, keep up the good work!”Maria Butzki-Vogel, Site Manager – Vistry Partnerships

SMET supplied Streetscape® BS 7533 compliant laying course materials including; bedding course, jointing, and priming mortars, to Dumfries and Galloway Council for the Streetscape element of the Lockerbie Town Centre Public Realm project. The project, comprising of 2,500 m2 of hardscape paving was designed and realised by leading Environmental Consultancy, Ironside Farrar. The SMET Streetscape® portfolio complies with the rigorous requirements of BS 7533 with all products undergoing independent testing and certification to confirm compliance. By providing a superior level of customer service and focused aftercare to their Smet Supported Partners, Smet Building Products Ltd, with the Streetscape® brand, demonstrates best-practice in Streetscape construction partnerships. Contact SMET for more information on your Streetscape® BS 7533 Compliant Laying Course Materials.Click for more detailed information on the SMET Streetscape® BS 7533 range:Click for more on some of the projects we have supplied to:https://www.smetbuildingproducts.com/projects/by-product/streetscape-high-strength-bedding-concrete/Contact SMET for any Streetscape enquiries.

Shooters Sports bar is a modern sports bar located in Neath Town Centre, a principal area of Port Talbot, Wales.  A popular venue, well known for its 6 screens showing live sports, licensed bar and pool, American pool and snooker tables.Delta Registered Installers, Tywi Damp Proofing were first approached to offer remedial assistance with a section of wall which was experiencing severe water ingress.The structure being of reinforced concrete and old wall construction was allowing water ingress via cracks in the structure.Most faults in older structures which allow water ingress are either damaged or deteriorating mortars.Any cracks in the brickwork or substrates will also allow water to enter a structure and would need addressing in creating a Grade 3, habitable space under BS8102:2009 “Code of practice for protection of below ground structures against water from the ground”.Prior to proposing remedial works, ground water assessment, drainage and associated risk assessments were all undertaken.

Material Cultures architect group have a long association with HG Matthews and have used Strocks at The Design Museum and numerous other sites. The project is revitalising the Wolves Lane Centre in Wood Green – a former council-run plant nursery and garden centre taken on in 2017 by a consortium of community organisations and volunteers. The team have added four low-carbon buildings to the site, constructed from bio-based materials including clay, straw and locally sourced timber. The scheme focuses on growing and distributing ‘wholesome food’ and engaging local communities in education, enterprise and events.The project is billed as a ‘replicable model for community-led market gardens’ and is backed by the Mayor of London’s Good Growth-funded Market Garden City programme. This aims to develop plots for local food production, distribution and kitchens which also offer access to green space, training, volunteering and employment. Strocks and clay mortar were used in two of the buildings which compliment the earth plasters perfectly as well as the other structural elements of straw and timber.

Located between St. David's and Aberdour, the tanker terminal at Braefoot Bay is a base for the export of liquefied petroleum gas. The terminal consists of two jetties located on the north shore of Incholm Island. The gas is piped to the Mossmoran Plant in Fife direct from the North Sea, broken down to form ethane and then converted into ethylene, the basic hydrocarbon 'building block' of the petrochemical industry. The products are then piped the final three mile journey to the Braefoot Marine Terminal where they are fed into tankers and gas carriers for markets in Europe and the USA. The terminal is operated jointly by Shell Expro and Exxon.The jetty was suffering from increasing levels of deterioration of the reinforced concrete structure due to the relentless corrosive action of the marine salt environment on the reinforcing steel. A remedial plan was developed to carry out repairs and to introduce a cathodic protection (CP) system to greatly enhance the protection level and therefore extend the life of the structure. The plan was prepared by structural engineers from Shell, led by Hans Verheyde, and Balfour Beatty Construction Services UK (BBCS) was awarded the contract.Two major factors had to be accommodated within the repair programme. Firstly, the tidal flow that submerged the lower part of the jetty twice every 24 hours and secondly, the jetty is a fully live and very active transport hub and shipping schedules had to take precedence at all times. Round-the-clock flexible working maintained delivery of the twelve-month project.Saint-Gobain Weber's specialised repair concrete products were specified for the remedial actions on the Braefoot Bay jetty and technical application advice was provided for the active phase of the project. A suspended scaffold was designed and installed which allowed fast access when the tide ebbed so that productivity could be maintained. Traditional techniques were used to breakout the spalled and cracked concrete and to wash out the surface chlorides and clean the existing reinforcement steels.webercem five star repair concrete CP is a shrinkage-compensated, high strength, low resistivity, flowing repair concrete designed for use in conjunction with CP systems. This pre-blended cementitious concrete fully complies with the Highways Agency Specification Class 29F for high-strength flowing concrete for major structural repairs. It contains non-reactive aggregates with a low soluble-alkali cement content which is particularly important where CP is to be used. The rapid strength development and dimensional stability of webercem five star repair concrete CP – which reaches 27N/mm² in 24 hours – was especially valuable in the tidal conditions in Fife. Tight shuttering was used on the wide beam sections of the jetty to take the poured concrete which reached an integral bond with the original concrete. This process reformed the structural integrity using products with proven durability.An innovative CP system using Duogard® hybrid anodes from CPT was installed to protect the steel reinforcement with the anodes fixed into the soffits with a special CPT mortar. Where the CP installation required chases to carry the cabling, webercem HB40 high-build structural repair mortar was used to fill and seal the chases. webercem bondcoat, a polymer-modified, cementitious bonding aid and steel reinforcement primer, was first applied into the chases to ensure enhanced bonding. webercem HB40 is an acrylic-polymer modified, single component mortar and is lightweight with high build qualities. It can be applied in layers up to 75mm thick vertically, and 50mm on overhead soffits, and can be used without formwork. It was then applied onto the tacky webercem bondcoat primer and finished flush to the concrete surface.The Braefoot Bay terminal project has been completed successfully and Dewi Miller, contracts manager, BBCS, is confident that the jetty protection will extend the working life of the structure. "The products we have used are excellent and the application methods have enabled us to deliver a high degree of protection and reinstatement to the concrete structure. Working on a live site in a tidal zone has required a flexible work schedule but the whole project has worked exactly to plan and the client is very pleased with the result. The Weber materials have been the key to achieving this success."