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Wallbarn Substructure Class A Fire Rated Paving System

Name: Wallbarn Substructure Class A Fire Rated Paving System
Brand: Wallbarn Ltd
SKU: dvCborjZPZy3irpvtHtsEs

Verified by manufacturer 12 days ago

Single beam rail/ joist - 50 mm

Wallbarn Ltd

Third party certifications:

ISO 9001 Quality Management
Certificate type
Load Tolerance Test Certificate
Certificate type

Non Combustible Adjustable Substructure for Exterior Paving - MetalPad Ex - Aluminium Joist/Rail - Brackets - Headpieces

Jump to:

BOS

+44 (0)20 8916 2222 Website

Application

Designed for Class A balconies, flat roofs, podium decks & terraces.

Description

A fire-rated terrace substructure for exterior paving systems.

Seamless connection between adjustable pedestal, aluminium rail and paving headpiece to ensure heavy duty substructure and weight tolerance.

Minimum build-up 47 mm (excluding paving slab / porcelain tile).

Features and benefits:

Heavy duty steel adjustable pedestals with exterior grade coating capable of loads exceeding 5 tonnes each.
Rails are Class A rated (EN 13501-1:2018) and fully compliant with BS 8579.
Specially profiled bearer rails/ joists click onto Metalpad and MetalPad EX pedestals.
I Plus & Box aluminium rails click onto pedestals securely without need to screw fixings.
Fully integrated substructure system for seamless connection.
Greater spans between pedestals possible.
Joists “tie together” pedestals, giving more lateral strength to frame.
Fast and simple to install.
All fixings and connectors provided.
Wide range of designs and sizes available; height and shape variations easily created.
Weight bearing and extremely stable.
No rotting, warping or rusting.
Environmentally friendly, manufactured from recycled aluminium and fully recyclable.

General information

Color	Silver
Finish	Matt Polished
Material	Aluminium Steel
Shape	Rectangle Square Other
Length	2500 mm 3600 mm Manufacturer guidance Aluminium Box Rails (15mm, 20mm & 25mm) come in 2,500mm Lengths. Aluminium I-Plus Rails come in 3,600mm Lengths. Pedestals which these joists sit on are adjustable and cover heights from 25mm to 300mm.
Width	60 mm Manufacturer guidance The Width of all Wallbarn Aluminium Joists/ Rails are 60mm. These joists are compatible with Mega Balance, MetalPad D and MetalPad Ex range of pedestals.
Height	15 mm Guidance for specification option: Aluminium Box Rail - 2,500mm length 20 mm Guidance for specification option: Aluminium Box Rail - 2,500mm length 25 mm Guidance for specification option: Aluminium Box Rail - 2,500mm length 50 mm Guidance for specification option: Aluminium I-Plus Rail - 3,600mm length 75 mm Guidance for specification option: Aluminium I-Plus Rail - 3,600mm length 100 mm Guidance for specification option: Aluminium I-Plus Rail - 3,600mm length Show more Manufacturer guidance The heights referred to here are for the aluminium Box Rail and I-Plus Joists/Rails. The pedestals that are compatible with these joists and are also Class A rated are the MetalPad range of pedestals covering heights from 25mm to 300mm.
Warranty description	15 year

Uniclass	Ss_30_14_90_34 Flag and slab pedestal-supported paving systemsPrimary
CAWS	J41/90 Precast concrete paving slabs J31/80 Precast concrete paving slabs J42/467 Support system for precast concrete paving slabs J41/467 Support system for precast concrete paving slabs J31/377 Support system for paving slabs or tiles J21/467 Support system for precast concrete paving slabs J21/85 Precast concrete paving slabs

Product range	Substructure for Paving and Decking Systems Fire Rated Paving and Decking Systems

Specification data - Flag and slab pedestal-supported paving systems

Description	Non-combustible adjustable substructure for exterior paving.
System performance	- Manufacturer guidance Insert requirements.
System manufacturer	Wallbarn Ltd.
Preparation products	- Manufacturer guidance Insert requirements or specify separately.
Pedestals	MetalPad EX pedestals. Guidance for specification option: Height range: 26–675 mm. Mild steel pedestals with Zintec 200 exterior protective coating for long-term exterior applications. Standard base plate: 100 mm diameter (sufficient for applications onto hard sub-surfaces such as concrete). Fire classification: To BS EN 13501-1, Class A1. Weight tolerance: 49.86 kN (approx. 5 tonnes). Consult manufacturer's literature for details. MetalPad EX pedestals with spreader plate. Guidance for specification option: Height range: 26–675 mm. Mild steel pedestals with Zintec 200 exterior protective coating for long-term exterior applications. Standard base plate: 100 mm diameter (sufficient for applications onto hard sub-surfaces such as concrete). Additional 185 mm diameter spreader plate, suitable for applications where pedestals are mounted directly onto softer surfaces, such as insulation or waterproof membranes. Fire classification: To BS EN 13501-1, Class A1. Weight tolerance: over 70 kN (approx. 7.2 tonnes) per unit. Consult manufacturer's literature for details.
Paving units	- Manufacturer guidance Paving slab/ tile loose fitted onto headpiece. Insert requirements or specify separately.
Applied surface features	- Manufacturer guidance Insert requirements or omit.
Samples required	- Manufacturer guidance Insert requirements or omit.

Sub frame	Aluminium Box & I-beam Rails, 50 mm I-Beam. Guidance for specification option: Weight: 1.61 kg/m. Dimensions (H x W x L): 50 x 60 x 3600 mm. Manufacturer guidance Material: Aluminium 6063 T6. Fire classification: To BS EN 13501-1, Class A1.
Fixings	I-Plus Beam Straight & Right Angle Bracket – Screw Fixing. I-Plus Beam - M8 Straight & Right Angle Bracket with Wingnut. Manufacturer guidance Consult manufacturer's literature for details.
Fire classification (EN 13501-1)	Classified A1 in accordance with EN 13501-1:2018. Guidance for specification option: Physically tested in accordance with procedure specified in BS EN 13823:2020.
Adjustment	26–35 mm. 30–40 mm. 40–50 mm. 50–70 mm. 60–90 mm. 75–115 mm. 90–140 mm. 110–185 mm. 135–210 mm. 150–225 mm. 185–260 mm. 200–275 mm. 235–310 mm. 250–325 mm. 300–375 mm. 350–425 mm. 400–475 mm. 450–525 mm. 500–575 mm. 550–625 mm. 600–675 mm. Show more Manufacturer guidance MetalPad EX adjustable pedestal.
Headpiece	Top headpiece. Guidance for specification option: Connects to top of the rail to position paving slabs/ tiles.

Sustainability data

Contains Red List materials	No
Country of material origin	United Kingdom Manufacturer guidance Aluminium Rails is manufactured in United Kingdom. MetalPad is manufactured in Italy. MetalPad Ex is manufactured in China.
Country of product manufacture	United Kingdom
Material	Aluminium Steel
Recyclability	100%

BIM objects

This BIM object has been authored to meet the requirements of the NBS BIM Object Standard.

Find out more about the NBS BIM Object Standard.

Platform	Compatible	Version
Revit	-	1
IFC	-	1

Third party certifications

ISO 9001 Quality Management

ISO 9001

Load Tolerance Test Certificate

Certification - Aluminium Rails / Joists Span Test

Load Tolerance Test Certificate

Certification - Aluminium Rails / Joists Maximum Displacement Test

Load Tolerance Test Certificate

Certification - MetalPad Ex - 10mm Fixed + Spreader Plate Load Test

Literature

Datasheet - Class A Headpiece for Rail System (powder coated)

Datasheet - Metal Edge Plate ( for Paving)

Datasheet - MetalPad for Decking 25-53mm

Datasheet - MetalPad for Paving 25-53mm

Datasheet - MetalPad for Paving 53-300mm

O & M Manual - Aluminium Box & I-Plus Rails / Joists

Wallbarn Substructure Class A Fire Rated Paving System

Application

Description

General information

Color

Finish

Material

Shape

Length

Manufacturer guidance

Width

Manufacturer guidance

Height

Manufacturer guidance

Warranty description

Uniclass

CAWS

Product range

Specification data - Flag and slab pedestal-supported paving systems

Description

Non-combustible adjustable substructure for exterior paving.

System performance

Manufacturer guidance

System manufacturer

Wallbarn Ltd.

Preparation products

Manufacturer guidance

Pedestals

MetalPad EX pedestals.

MetalPad EX pedestals with spreader plate.

Paving units

Manufacturer guidance

Applied surface features

Manufacturer guidance

Samples required

Manufacturer guidance

Sub frame

Manufacturer guidance

Fixings

Manufacturer guidance

Fire classification (EN 13501-1)

Adjustment

Manufacturer guidance

Headpiece

Sustainability data

Contains Red List materials

Country of material origin

Manufacturer guidance

Country of product manufacture

Material

Recyclability

BIM objects

Third party certifications

Literature