UltraTech Precision Partition Panel System

Panel:

- Weight:

• Aluminium honeycomb (60 mm-thick panel): 14 kg/m².

• ECOsafe PIR: 18 kg/m².

• QuadCore™: Consult manufacturer's literature.

• Mineral fibre: 21 kg/m².

- Thermal conductivity:

• Aluminium honeycomb: Consult manufacturer for details.

• ECOsafe PIR: 0.019 W/m·K.

• Mineral fibre: 0.041 W/m·K.

• QuadCore™: Consult manufacturer's literature.

- Thermal transmittance (U-value):

• Aluminium honeycomb: 2.87 W/m²K.

• ECOsafe PIR: 0.47 W/m²K (60 mm-thick); 0.36 W/m²K (80 mm-thick).

• Mineral fibre: 0.62 W/m²K (60 mm-thick); 0.47 W/m²K (80 mm-thick).

• QuadCore™: Consult manufacturer's literature.

- Thermal resistance (R-value):

• Aluminium honeycomb: 0.34 m²K/W.

• ECOsafe PIR: 2.12 m²K/W (60 mm-thick); 2.77 m²K/W (80 mm-thick).

• Mineral fibre: 1.61 m²K/W (60 mm-thick); 2.12 m²K/W (80 mm-thick).

• QuadCore™: Consult manufacturer's literature.

- Substrate:

• Hot dipped S220GD + Za zinc / aluminium coated metal to EN 10326 (continuously hot-dip coated strip and sheet of structural steels, technical delivery conditions).

• Metallic protected steel to BS EN 10346:2009.

• Nominal thickness: Interior/ exterior 0.5 mm or 0.63 mm.

- Fire performance:

Consult manufacturer's literature for details.

- Acoustic performance:

Consult manufacturer's literature for sound reduction index (SRI) details.

• Mineral fibre panels have a predicted single figure weighted sound reduction Rw = 31 dB.

• ECOsafe PIR panels have a predicted single figure weighted sound reduction Rw = 24 dB.

- Airtightness (at 50 Pa in accordance with EN 14509):

Aluminium honeycomb/ ECOsafe PIR/ Mineral fibre: 0.003 m³/hr/m².

- Watertightness (according to EN 14509):

All panels are watertight to 1050 Pa (Class B).

Coating:

- Kingspan CLEANsafe 25:

Polyester coating suitable for moderately aggressive internal environments, providing good chemical and humidity corrosion resistance.

• Polyester coating thickness: 25 μm.

• Nominal thickness: 0.63 mm (including coating).

• Protection film: Yes (standard).

- Kingspan CLEANsafe 55:

Chemically inert colaminated polyethylene terephthalate (PET) film and polyester (PE) paint, applied to pre-treated metal, suitable for humid and chemically aggressive internal environments.

• PET film thickness: 55 μm.

• Nominal thickness: 0.63 mm (including coating).

• Protection film: Yes (standard).

• Tested by STERIS Corporation Life Sciences for compatibility (see below for details).

- Kingspan CLEANsafe 120:

Chemically inert polyvinyl chloride (PVC) film, laminated to pre-treated metal, suitable for internal for controlled environments. Joints between panels can be either caulked or chemically cold-welded. Tested by STERIS Corporation Life Sciences for compatibility.

- Kingspan CLEANsafe 316:

Cold rolled annealed austenitic stainless steel, suitable for corrosive internal environments.

• Material: Mill finish stainless steel, grade 316.

• Finish: 2B (smooth, unpolished).

• Nominal thickness: 0.63 mm.

• Protection film: Yes (standard).

- Kingspan HYGIENEsafe:

Chemically inert, antibacterial coating. A rigid polyvinyl chloride (PVC) phthalate-free coating applied to pre-treated metal and suitable for humid and chemically aggressive internal environments.

• PVC rigid film thickness: 120 μm.

• Nominal thickness: 0.63 mm (including coating).

• Protection film: Yes (standard).

Compatibility with STERIS products:

Selected Kingspan panel coatings (see above) have been tested by STERIS Corporation Life Sciences for compatibility. A range of STERIS cleaning agents commonly used in the pharmaceutical industry were selected and no adverse reactions with the Kingspan panel coating were reported. The range of cleaning agents used in the tests were:

• DI Water.

• Environ™ LpH™ Phenolic disinfectant.

• Environ™ Vesphene™ disinfectant.

• Septihol® Sterile Alcohol Solution.

• Spor-Klenz® RTU cold Sterilant.

• Vesta-Syde® SQ Quaternary disinfectant.

Contact manufacturer's technical department for details.

Wall panel options:

- Pre-formed corner panels:

Provides a flush finished external corner detail, therefore no flashing is required. Maximum width: Pre-formed corner panels finished on two sides: 1000 mm; finished on one side: 1200 mm. Available in lengths up to 3.4 m.

- Wall corner profiles:

Standard length: 3–4 m; specific lengths available on request. All profiles include folded aluminium angle brackets (50 x 50 x 3 mm).

• Two-way profile: Extruded 3 mm-thick aluminium; 150 x 150 x 80 mm; 3.8 kg/m.

• Three-way profile: Extruded 3 mm-thick aluminium; 200 x 150 x 80 mm; 6.04 kg/m.

• Four-way profile: Extruded 3 mm-thick aluminium; 200 x 200 x 80 mm; 7.1 kg/m.

- Integrated conduits:

25 mm diameter rigid unplasticized polyvinyl chloride (PVC-U) conduits, 260 mm from panel ends. Third conduit (1200 mm-wide only) 600 mm from panel ends.

- Service conduits:

• Provides a flush interface between wall panels where a service cavity is required. Each conduit is formed from 3 mm-thick extruded aluminium (6060 TS).

• Horizontally-configured conduits include a central stiffener plate.

• Dimensions: 60 mm-wide panels: 150 x 60 mm; 80 mm-wide panels: 200 x 80 mm.

• Standard length: 3–4 m; specific lengths available on request.

• Requires male or female interface profiles to correspond with adjacent panels.

- Electrical raceway:

• Provides a flush interface between the UltraTech panel and electrical services.

• Horizontally-configured raceways include a central stiffener plate.

• Electrical accessories to be supplied by others. Compatible with the Legrand Mosaic 45 (or similar) range of sockets (European, UK or US), switches, RJ45 or USB sockets, LEDs, and more.

• HYGIENEsafe coating can be married with Legrand Mosaic 45 anti-bacterial range.

• Standard length: 3–4 m; specific lengths available on request.

- Flooring profile:

- Aluminium, adjustable:

• Provides a fully flush wall panel-to-floor detail and is fully demountable.

• Suitable for both vinyl and epoxy floor finishes.

• Allows for a silicone seal finish between the wall panels and floor finishes.

• Height: Adjustable from 100 to 130 mm.

• Width: 60 mm-wide panels: 50 mm; 80 mm-wide panels: 70 mm.

• Top profile is pre-punched with slots for levelling adjustment; these slots provide access to the M10 adjustment jacks.

• Recessed top section of the flooring profile provides additional space for cables/ services.

• Standard length: 6 m.

- Polyester, non-adjustable:

• Fibre-reinforced polyester profile.

• Normally installed recessed (4 mm each side) from the wall panel facings in order to allow for a seamless finish between the wall panel system and the vinyl or epoxy flooring.

• Standard length: 6 m.

Coving:

- Aluminium:

• Aluminium alloy internal corner coving profiles allow for a silicone seal finish. Aluminium pre-coving is screw fixed to the cleanroom ceiling and wall panels. The powder coated finished coving is then clipped into the pre-coving.

• Coving profiles interface with internal three-way corner profile.

- PVC:

• Internal corner coving has been designed to be fixed to a three-way corner profile and to interface with 55 mm PVC or 45 mm radius aluminium coving profiles.

• PVC covings have soft edges at the wall panel junction.