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Trisomet® Roof - Insulating Sandwich Panel Roof System

Verified by manufacturer 13 days ago

40 mm thickness.

Tata Steel Variant:
Third party certifications:
  • FM Approved

    FM Approved

    Certificate type

  • ISO 9001 Quality Management

    Certificate type

  • BRE Certificate

    BRE Certificate

    Certificate type

  • EPD

    EPD

    Certificate type

External roof panel system with metal insulated sandwich panels.

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+44 (0) 1244 892199 Website

Application

Suitable for composite roofing applications.

Description

Trisomet® is an insulated panel manufactured as a single component suitable for roof cladding applications. As a one-fix component its consistency enables speed of installation and with a wide spaced trapezoidal steel external skin provides optimum performance for water drainage, strength and walkability. Single, double and multi span configurations are available.


Features and benefits:

  • One fix construction in panel lengths from 300 to 20 m to optimize the speed of installation and minimize waste for more sustainable construction.
  • Core depths from 40 to 135 mm to optimise the design solution.
  • The 135 mm core meets a U-value of 0.15 W/m²K.
  • Third party validation of high standards of quality, thermal performance, fire safety, air-tightness, water penetration and environmental credentials.
  • Approved to FM Class 4880, 4881 and 4471 to unlimited wall height.
  • LPCB (Loss Prevention Certification Board) approval to LPS 1181-1 to help reduce insurance premiums and assure reaction to fire performance.
  • Available with Platinum Plus® system guarantee for up to 25-years (consult the manufacturer for details).
  • Covering a pre-approved range of reputable, high-end components.
  • Colorcoat HPS200 Ultra® or Colorcoat Prisma® pre-finished steel used as standard, offering long-term performance with the Confidex® Guarantee and providing peace of mind for up to 40 years.
  • Easy installation of photovoltaic (PVs) when used as a roof panel.
  • When used in conjunction with Colorcoat HPS200 Ultra®, PV modules can be installed at any point throughout the Confidex® duration and will be covered for the remainder of the guarantee period. Future-proofing the building so that it is PV ready.
  • Product specification and performance in accordance with BS EN 14509, European Product Standard for CE Marking.
  • Full traceability of all component materials and certified ‘very good’ to BRE’s responsible sourcing standard BES 6001 which helps increase credits under the Responsible Sourcing of Materials section of Building Research Establishment Environmental Assessment Method (BREEAM).
  • The PIR core has zero ozone depletion potential (ODP) and a very low global warming potential (GWP) of less than 5 to increase BREEAM credits.
  • All steel elements are 100% recyclable, without any loss of quality.


Fire performance:

  • LPS 1181 Grade EXT-B Certificate 460a/30.
  • All Trisomet® panels when used as a roof achieve a Grade AA rating in accordance with BS 476-3 and B roof (T4) in accordance with EN 1187.
  • All Trisomet panels have an internal reaction to fire classification of B-s2-d0.


Water penetration:

Laboratory testing shows evidence that the Trisomet® system is water-tight up to a pressure of 1200 Pa, which surpasses the relevant standards.


Air-tightness:

In accordance with Building Regulations Approved Document L2 (E&W) and Scotland (Technical Handbook Section 6 Energy) tests to EN BS 12114 shows the sealed panel of air leakage as low as 0.43 m³/h/m² at an applied pressure of 50 Pa.

A practical expectation for a finished building, with effective sealing at all junctions, would be 3-5 m³/h/m². However, enhanced detailing practises on large shed buildings can realise air leakage performance figures of less than 3 m³/h/m².


U-values:

  • 40 mm thickness: 0.46 W/m²K.
  • 60 mm thickness: 0.33 W/m²K.
  • 80 mm thickness: 0.25 W/m²K.
  • 100 mm thickness: 0.20 W/m²K.
  • 120 mm thickness: 0.16 W/m²K.
  • 135 mm thickness: 0.15 W/m²K.


Find out more: https://www.tatasteeleurope.com/construction/products/roof/insulated-panels/trisomet

General information

Color

Other

Finish

Plastisol

Material

Steel

Shape

Trapezoid

Length

Bespoke

Width

1000 mm

Height

Bespoke

Warranty description

25 year

Uniclass

Ss_30_40_55_54 Metal insulating sandwich panel roof systemsPrimary

CAWS

H43/10 Metal insulating sandwich panel

H43/120 Metal insulating sandwich panel

Product range

Trisomet

Specification data - Metal insulating sandwich panel roof systems

Roof pitch (degrees)

4° (minimum).

Roofing panels

-

Panel type

Through-fix, trapezoidal profiled, insulated roof panels.

Guidance for specification option:

To BS EN 14509.

Panel fasteners

Carbon steel fasteners.

Guidance for specification option:

C1, C2 and C3.

304 Grade stainless steel fasteners.

Guidance for specification option:

C1, C2, C3 - 25-year system guarantee.

316 Grade stainless steel fasteners.

Guidance for specification option:

C4, C5 and CX.

Manufacturer guidance

Panel fastener materials vary with exposure category.

Side laps sealing

FASS - Factory applied sidelap seal.

6 x 5 mm high grade butyl mastic sealant tape (Grade A, minimum 25 year guarantee).

Guidance for specification option:

Site applied.

End laps sealing

6 x 5 mm butyl mastic strip sealant (Grade A, minimum 25 year guarantee).

Side lap stitching fasteners

Carbon steel fasteners.

Guidance for specification option:

C1, C2 and C3.

304 Grade stainless steel fasteners.

Guidance for specification option:

C1, C2, C3 - 25-year system guarantee.

316 Grade stainless steel fasteners.

Guidance for specification option:

C4, C5 and CX.

Manufacturer guidance

Generally at maximum 450 mm centres. Fastener materials vary with exposure category.

End lap stitching fasteners

Carbon steel fasteners.

Guidance for specification option:

C1, C2 and C3.

304 Grade stainless steel fasteners.

Guidance for specification option:

C1, C2, C3 - 25-year system guarantee.

316 Grade stainless steel fasteners.

Guidance for specification option:

C4, C5 and CX.

Manufacturer guidance

End lap fastener to be located 50 mm from end of lap. Fastener materials vary with exposure category.

Glazing

Not required.

In-plane GRP/polycarbonate factory assembled rooflights.

Glazed rooflights on proprietary kerb upstands.

Glazed barrel vaults on proprietary kerb upstands.

Continuity thermal insulation

PIR closed cell foam.

Guidance for specification option:

(CFC and HCFC free, zero ODP and GWP <5) to specification used in LPCB approval.

Samples required

-

Manufacturer guidance

Samples available for product approval.

Material

Colorcoat HPS200 Ultra® pre-finished steel.

Colorcoat Prisma® pre-finished steel.

Manufacturer guidance

Using Galvalloy® metallic coating, 0.5 mm nominal thickness, based on a zinc (95%)/ aluminium (5%) eutectic alloy that conforms to EN 10346:2015.



Profile

32 mm high trapezoidal profile with a 333 mm pitch.

Material

Colorcoat® High Reflect pre-finished steel.

Colorcoat® PE 15 pre-finished steel.

Manufacturer guidance

Using hot -dip galvanized steel to BS EN 10346:2015.



Profile

Lightly planked.

Cover width

1000 mm.

Thickness

40 mm.

Panel internal face

All Trisomet panels have an internal reaction to fire classification of B-s2, d0.

Reaction to fire

All Trisomet® panels when used as a roof achieve a Grade AA rating in accordance with BS 476-3 and B roof (T4) in accordance with EN 1187.

Manufacturer guidance

External face.

Colour

-

Manufacturer guidance

Consult Colorcoat Colour Chart for details and insert requirements.

Span

As drawing.

Guidance for specification option:

Insert details.

Manufacturer guidance

Span varies with panel thickness and imposed and wind loads - consult load span tables.

Cutback

25/ 250 mm.

Non-fragility rating

Class B in accordance with ACR (M) 001:2005.

Impact sound reduction

28.5 dB.

Guidance for specification option:

Based on a 80 mm core, further reductions can be achieved, depending on the core thickness, external skin thickness and liner used. Consult technical literature for details.

Manufacturer guidance

Weighted SRI Rw.

Bearing width

60 mm end lap extension plates may be required where three or more panels comprise the total roof slope.

Weight

9.23 kg/m².

U-value

0.46 W/m²K.

Sustainability data

Country of product manufacture

United Kingdom

Manufacturing plant location

Material

Steel

Embodied carbon

A1-A3 (production stage) as defined in BS EN 15804

29.2 kg CO₂ eq/m²

Manufacturer guidance

Declaration is for Trisomet 40mm

Trisomet 135mm for comparison 38.1kg CO₂ eq/m²

Recyclability

All steel elements are recyclable, with ‘end of life’ assumptions for recovered steel and steel recycling being 89% of steel is recycled, 10% of steel reused with 1% loss. We would point out that our panels can be separated using current shredding technology and can be recovered or recycled.

Data from 2012/13 Eurofer / National Federation of demolition contractors end of life survey.

Recycled content

As defined in clause 7.8 of BS EN ISO 14021

17 %

Manufacturer guidance

The concept of recycled content is a useful metric to stimulate economies of scale around recycling of materials which may otherwise be incinerated or land-filled. But this is not the case for steel. Steel has been recycled for over 150 years and the recycling process and infrastructure is efficient and economical without any added stimulus. Scrap steel is valuable, so wherever it can be recovered it is, and very little steel ever goes to waste.

 

Independent verification of the declaration according to ISO 14021 - EuGeos environmental management and sustainability consultants.

Expected Life

40 year

Manufacturer guidance

PIR insulated sandwich panels are engineered for durability, offering exceptional thermal insulation, strength, and resistance to environmental elements. Under typical operating conditions, these panels are designed to have an expected service life in excess of 40-years, depending upon factors such as installation quality, maintenance practices, exposure to harsh environmental conditions, and specific applications in which they are used.

Third party certifications

Third party certifications

FM Approved

FM Approved

Factory Mutual Approval

ISO 9001 Quality Management

ISO 9001 Quality Management

ISO 9001

BRE Certificate

BRE Certificate

Loss Prevention Certification Board - Certificate 460a

EPD

EPD

EPD Trisomet 80mm Insulating Roof & Wall Panel

EPD

EPD

EPD Trisomet 120mm Insulating Roof & Wall Panel

EPD

EPD

EPD Trisomet 100mm Insulating Roof & Wall Panel

Literature

Trisomet design and installation guide

Trisomet design and installation guide

Trisomet® brochure

Trisomet® brochure

Trisomet® CE DOP

Trisomet® CE DOP

TATA Building Systems UK - All products brochure

TATA Building Systems UK - All products brochure

BBA Certificate Colorcoat HPS200 Ultra®

BBA Certificate Colorcoat HPS200 Ultra®

Colorcoat HPS200 Ultra® colour card

Colorcoat HPS200 Ultra® colour card

Colorcoat HPS200 Ultra super durable case studies

Colorcoat HPS200 Ultra super durable case studies

Colorcoat® LG colour card

Colorcoat® LG colour card

Platinum® Plus system guarantee

Platinum® Plus system guarantee

Trisomet - 80mm panel - Load Span Table

Trisomet - 80mm panel - Load Span Table

Trisomet - 60mm panel - Load Span Table

Trisomet - 60mm panel - Load Span Table

Trisomet - 40mm panel - Load Span Table

Trisomet - 40mm panel - Load Span Table

Trisomet - 135mm panel - Load Span Table

Trisomet - 135mm panel - Load Span Table

Trisomet - 100mm panel - Load Span Table

Trisomet - 100mm panel - Load Span Table

Trisomet - 120mm panel - Load Span Table

Trisomet - 120mm panel - Load Span Table

Optemis Carbon Lite

Optemis Carbon Lite

Platinum® Plus Approved Suppliers

Platinum® Plus Approved Suppliers

Case studies

Automotive Steel Store

Automotive Steel Store

WICKES DIY STORE, FARNBOROUGH

WICKES DIY STORE, FARNBOROUGH

PORT ONE, GREAT BLAKENHAM

PORT ONE, GREAT BLAKENHAM