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Application

Stylite Clayfill is used to protect foundations by encasing reinforced concrete with compressible fill material to negate pressures from ground movement against the concrete foundation up to two metres on the vertical face and piled foundations with pile collars up to 600 millimetres deep.

Description

Stylite Clayfill is a low density Expanded Polystyrene (EPS) compressible fill that helps reduce any forces exerted onto deep fill foundations, concrete ground beams and piled foundations. These pressures can be caused by many things, the expansion of clay soils, excess water or overgrowth of tree roots. Whatever the reason for the development of these forces Stylite Clayfill can help absorb the pressure exerted onto the foundations.

Stylite Clayfill is easy to install and is available in standard thicknesses of 50, 100, 150 and 200 mm to accommodate the different levels of ground movement. The compressible fill is also available in pre-cut pile collars to suit the diameter of the pile. EPS is the perfect clay heave protection solution as it is water and rot resistant and will never lose its compressibility.

All Stylite Clayfill Boards are typically manufactured to standard thicknesses, however bespoke sizes are available on request to fit specific trench foundation dimensions. Stylite Clayfill Pile Collars are pre-cut to suit the dimensions of the pile foundation and trench. The required thickness of the board will vary depending on the potential ground movement and the allowable pressure limit of the foundation substrate.

Features and benefits:

  • Reduces the effects of clay heave for the life of the foundation.
  • BBA Agrément Certified 02/3975.
  • Resistant to moisture and rot.
  • Maximum lateral pressures of up to 40kN.m-2.
  • Pre-cut pile collars to suit application.
  • No reduction in performance over time.
  • Lightweight, quick & easy to install.
  • Minimal water absorption & permeability.
  • 100% recyclable.
  • BRE Green Guide Rating of A+.
  • Length Tolerance L2.
  • Width Tolerance W2.
  • Thickness Tolerance T2.
  • Flatness Tolerance P5.
  • Squareness S2.

Expanded Polystyrene is rot proof, Expanded Polystyrene is not affected by bacteria, moulds or fungi, and will not provide nutrient value for insects or vermin. Expanded Polystyrene does not lose any performance over time and will remain an effective insulation for the life of the building.

Stylite Expanded Polystyrene is hydrophobic and highly resistant to the absorption of water but will allow a very minimal amount of water vapour transfer. Expanded Polystyrene is often utilised with a suitable damp proof membrane or vapour control layer to avoid any unwanted water ingress.

Stylite Expanded Polystyrene will achieve reaction to fire Euroclass F. However, the classification achieved when installing in a building will be considerably better. We also supply FRA grades which contain a Fire Retardant Additive and achieve reaction to fire Euroclass E.

The Stylite Expanded Polystyrene does not contain HFC’s, CFC’s or HCFC’s. Expanded Polystyrene has a Global Warming Potential (GWP) of zero and a low O-Zone Depletion Potential (ODP). Expanded Polystyrene is 100% recyclable.

General information

Color

White

Finish

Smooth

Material

Expanded polystyrene (EPS)

Shape

Rectangle

Length

2400 mm

Width

1200 mm

Height

50 mm

100 mm

150 mm

200 mm

Uniclass

Pr_25_71_29_16 Compressible board substructure formworkPrimary

CAWS

E20/185 Compressible board substructure formwork

E20/47 Compressible board substructure formwork

Specification data - Compressible board substructure formwork

Classification data

Third-party certification

Agrément certificate (BBA 02/3975).

Material

Low-density expanded polystyrene.

Thickness

50 mm.
100 mm.
150 mm.
200 mm.

Other requirements/ Accessories

Clayfill Pile Collar

Guidance for specification option:

Size (l x w thickness): ≤1200 x ≤200 x ≤600 mm.

CompressiveStrength

45 kPa.

Water vapour permeability

0.015 - 0.030 mg Pa.h.m.

Water vapour diffusion resistance

20-40 μ.

Reaction to fire

Class F.
Class E.

Guidance for specification option:

Contain a Fire Retardant Additive and achieves reaction to fire Euroclass E

BendingStrength

60 kPa.

Sustainability data

Contains Red List materials

No

Country of product manufacture

United Kingdom

Material

Expanded polystyrene (EPS)

Recyclability

100%

Literature

Stylite Clayfill Clay Heave Protection

Stylite Clayfill Clay Heave Protection