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QuadCore™ Trapezoidal Roof Panel

Third party certifications:

BBA Agrément Certificate
Certificate type

Kingspan RW Trapezoidal roof and wall panels offer exceptional high thermal performance - in both horizontal and vertical applications.

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+44 (0)1352 716100 www.kingspanpanels.co.uk

Application

For use in standard internal and external non-corrosive, inland environments.

Suitable for horizontal and vertical applications.

Description

Through-fix, trapezoidal profiled, QuadCore™ insulated roofing panel system.

Features and benefits:

Panels are immune to attack from mould, fungi, mildew and vermin.

No urea-formaldehyde is used in the construction.

Panels are not deleterious

An air leakage rate of 3 m³/hr/m² at 50 Pa or less can be achieved when the full building envelope is constructed using Kingspan panels.

Cover width: 1000 mm (2000 mm variation available; consult manufacturer for details).

Applications:

For use in standard internal and external non-corrosive, inland environments.

Suitable for horizontal and vertical applications.

Approvals:

Verification: The system has an approved environmental profile with a BRE Ecopoints score of 0.46 Cradle to Grave over 60 year study period. Verifying authority: BRE Certification Ltd. Scheme Document SD 028.

CE marked to BS EN 14509: 2013.

- Fire:

Class 1 Surface spread of flame to BS 476 Part 6: 2009 and Part 7: 1997 (Class 0 as defined by the Building Regulations).

Reaction to Fire classification: B-s1,d0 to BS EN13501-1: 2007.

LPS 1181: 2014: Part 1: Issue 1.2, series of fire growth tests for LPCB approval and is certified to LPS 1181 Grade EXT-B.

SAA rated to BS 476 Part 3: 2004.

Purlins, side rails and platforms supports:

Framed roof structure to be specified separately to include the following as required:

Multibeam purlins.

Multibeam eaves beams.

Cold-formed cleader angles.

Purlin cantilevers.

Cladding junctions.

Multichannel platform supports.

Multichannel trimmers.

Rafter stays (RNA/ RNB).

Warranties:

Maintenance and inspection free external coating: 40 years. Manufacturer’s external coating warranty to be available on project completion and be fully transferrable for future changes of building ownership.

Thermal performance: 25 years.

Structural performance: 25 years.

General information

Features	Immune from mould, fungi, mildew and vermin, lightweight
Material	Steel
Size	29000 x 1000 x 40 mm 29000 x 1000 x 53 mm 29000 x 1000 x 60 mm 29000 x 1000 x 73 mm 29000 x 1000 x 80 mm 29000 x 1000 x 91 mm 29000 x 1000 x 100 mm 29000 x 1000 x 115 mm 29000 x 1000 x 120 mm 29000 x 1000 x 137 mm 29000 x 1000 x 150 mm
WarrantyDescription	40 year thermal and structural performance warranty, up to 40 year external coating warranty
Uniclass 2015	Ss_30_40_55_54 Metal insulating sandwich panel roof systemsPrimary
CAWS	H43/10 Metal insulating sandwich panel H43/120 Metal insulating sandwich panel

Specification data - Metal insulating sandwich panel roof systems

Product Reference	KS1000 RW Insulated Roof Panel System – QuadCore™
Design	Insert drawing reference or similar.
Roof pitch	Insert requirement; minimum 4° or more after deflection.
Panel	-
Panel Type	KS1000 RW Insulated Roof Panel – QuadCore™
Profile	Trapezoidal
Thermal conductivity	0.12 W/m²K Core thickness: 150 mm; overall thickness: 181 mm. 0.13 W/m²K Core thickness: 137 mm; overall thickness: 168 mm. 0.15 W/m²K Core thickness: 120 mm; overall thickness: 151 mm. 0.16 W/m²K Core thickness: 115 mm; overall thickness: 146 mm. 0.18 W/m²K Core thickness: 100 mm; overall thickness: 131 mm. 0.20 W/m²K Core thickness: 91 mm; overall thickness: 122 mm. 0.23 W/m²K Core thickness: 80 mm; overall thickness: 111 mm. 0.25 W/m²K Core thickness: 73 mm; overall thickness: 104 mm. 0.31 W/m²K Core thickness: 60 mm; overall thickness: 91 mm. 0.35 W/m²K Core thickness: 53 mm; overall thickness: 84 mm. 0.47 W/m²K Core thickness: 40 mm; overall thickness: 71 mm.
Colour/ Finish	-
Colour/ Finish (external)	Kingspan XL Forté™, colour Consult manufacturer's literature and insert requirements. Kingspan Spectrum, colour Consult manufacturer's literature and insert requirements.
Colour/ Finish (internal)	Kingspan CLEANsafe 15 Kingspan AQUAsafe Kingspan AQUAsafe 55 Kingspan CLEANsafe 120 Stainless steel
Panel length	See ‘Options’ and insert requirements.
Cover width	1000 mm
Primary fasteners	-
Type	See ‘Options’ and insert requirements.
Number/ location	See ‘Options’ and insert requirements.
Secondary fasteners	-
Type	See ‘Options’ and insert requirements.
Number/ location	See ‘Options’ and insert requirements.
Panel joints	-
Horizontal	Not required Required Consult manufacturer and insert requirements.
Vertical	Not required Required Consult manufacturer and insert requirements.
Continuity thermal insulation	PIR board insulation Fill any gaps with Premseal class B1 rated Premfire or similar.
Cavity barriers	Not required Kingspan Kooltherm®
Cavity closers	Not required Kingspan Kooltherm®
Fascia	-
Material	As roofing panel As design Insert requirements.
Support	Consult manufacturer and insert requirements.
Fasteners	Consult manufacturer and insert requirements.
Jointing	Consult manufacturer and insert requirements.
Soffit	-
Material	As roofing panel As design Insert requirements.
Support	Consult manufacturer and insert requirements.
Fasteners	Consult manufacturer and insert requirements.
Jointing	Consult manufacturer and insert requirements.
Gutters	-
Type	Not required Kingspan External Highline Kingspan Insulated Membrane Lined
Support	Consult manufacturer and insert requirements.
Fasteners	Consult manufacturer and insert requirements.
Jointing	Consult manufacturer and insert requirements.
Accessories	Consult manufacturer and insert requirements.
Fabrications	Not required Flashings Specialist Consult manufacturer and insert requirements.
Rooflights	Not required KS1000 DLTR Day-Lite trapezoidal rooflight; to be specified separately. Kingspan Arcade Rooflight Vaulted rooflight; to be specified separately. Kingspan Arcade Plus Rooflight Vaulted rooflight; to be specified separately. Kingspan Classic Skylight Dome Domed rooflight; to be specified separately. Kingspan Day-Lite Kapture To be specified separately. Kingspan Plus Skylight Dome Domed rooflight; to be specified separately.
Personal fall protection	Not required Safepro 2 To be specified separately. Saferidge To be specified separately. Safeside To be specified separately. Safetraxx To be specified separately.
Profile filler	Not required Premseal M25 Standard. Other To suit KS1000 RW profile; insert requirements

Standard product features

Panel:

- External facing:

Material: Metallic protected steel to BS EN 10346: 2009.

Thickness: 0.5 mm, nominal.

Fixing: Stitch to external face of panels at maximum 450 mm centres using secondary fasteners.

Sealing: Single line of 9 x 3 mm butyl rubber tape, Class A, ref: NFRC TB36, site applied between flashing and panel.

- Internal facing:

Material: Metallic protected steel to BS EN 10346: 2009.

Thickness: 0.4 mm.

Fixing: Stitch to internal face of panels at maximum 450 mm centres using secondary fasteners.

Sealing: Single line of SGV 20, 20 x 9 mm PVC foam tape (premier sealants) or similar, site applied between flashing and panel. End laps to be air sealed with film-backed butyl tape/ PremSeal SWRPIO or similar, or gun grade sealant.

- Core insulation:

HCFC-, CFC-, HFC-free LPCB certificated QuadCore hybrid insulation core.

- Thermal transmittance (U-value):

Calculated using the method required by the Building Regulations Part L2A (England & Wales) and Building (Scotland) Regulations Section 6: 0.15 W/m²K.

- Single figure weighted sound reduction index (Rw):

24 dB.

- End laps:

150 mm; Sealant: Triple line of factory applied weather seals (FAWS) on underside of panel cut-back.

- Side laps:

Sealant: Single line factory applied weather seal (FAWS) on underside of panel side-lap.

Product Options

Roofing panels:

- Length:

Standard lengths: 1.8–12 m, or insert drawing reference.

Non-standard lengths of 12–29.3 m or <1.8 m are available on request; consult manufacturer for details.

- Colour/ Finish:

- External:

Kingspan XL Forté: Multi-layer organic coating, embossed with a traditional leather-grain finish.

Kingspan Spectrum: Coated semi-gloss finish with slight granular effect.

- Internal:

Kingspan CLEANsafe 15: For use as the internal lining of insulated panels. Standard colour is “bright white” with an easily cleaned surface.

Kingspan AQUAsafe: Developed for use as the internal lining of insulated panels to suit high humidity internal environments.

Kingspan AQUAsafe 55: For use as the internal lining of insulated panels to swimming pool internal environments.

Kingspan CLEANsafe 120: For use as the internal lining of insulated panels where a high level of cleanliness and hygiene is required, and the panels are to be cleaned down on a regular basis.

Stainless steel: For use as the internal lining of insulated panels in buildings with a very aggressive/ corrosive internal environment.

- Primary fasteners:

Type: High threaded screws with bonded washers; Stainless steel or Anti-corrosion coated carbon steel; Washer: Non-ferrous, 19 mm diameter; Heads: Coloured plastic or painted.

Number/ location: Each panel fixed to each support using not less than three fastenings. Fix through every valley of profile, as recommended by cladding manufacturer.

- Secondary fasteners:

Type: Stitching screws with bonded washers; non-ferrous; 14 mm diameter washer; heads as primary.

Number/ location: Each panel fixed to each support using not less than three fastenings. Fix through every valley of profile, as recommended by cladding manufacturer.

Rooflights:

Rooflights are to be specified fully elsewhere - see Kingspan Light + Air or consult manufacturer for details.

Kingspan Energy:

- Solar photovoltaics:

Rooftop Solar PV can be installed onto insulated roof panels - consult manufacturer for details.

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