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QuadCore™ Topdek Single Ply Membrane Roof Panel
Application

Suitable for flat and pitched roofs above 1:80 (0.72°) after deflection. It is also suitable for curved roof applications with a convex curve (45 m radius) and concave curve (50 m radius).

Description

Single component, factory pre-engineered roof deck panel roof system, comprising a high performance single-ply PVC membrane with QuadCore™ insulation and a trapezoidal steel deck.

Features and benefits:

  • Panels are immune to attack from mould, fungi, mildew and vermin.
  • No urea-formaldehyde is used in the construction.
  • Panels are not deleterious.
  • An air leakage rate of 3 m³/hr/m² at 50 Pa or less can be achieved when the full building envelope is constructed using Kingspan panels.
  • Cover width: 1000 mm.

Applications:

Suitable for flat and pitched roofs above 1:80 (0.72°) after deflection. It is also suitable for curved roof applications with a convex curve (45 m radius) and concave curve (50 m radius).

Approvals:

  • Verification: The system has an approved environmental profile with a BRE Ecopoints score of 0.46 Cradle to Grave over 60 year study period. Verifying authority: BRE Certification Ltd. Scheme Document SD 028.
  • CE marked to BS EN 14509: 2013.

- Fire:

  • Class 1 Surface spread of flame to BS 476 Part 6: 2009 and Part 7: 1997 (Class 0 as defined by the Building Regulations).
  • by the Building Regulations).Reaction to Fire classification: B-s1,d0 to BS EN13501-1: 2007.
  • LPS 1181: 2014: Part 1: Issue 1.2, series of fire growth tests for LPCB approval and is certified to LPS 1181 Grade EXT-B.
  • SAA rated to BS 476 Part 3: 2004.

Purlins, side rails and platforms supports:

Framed roof structure to be specified separately to include the following as required:

  • Multibeam purlins.
  • Multibeam eaves beams.
  • Cold-formed cleader angles.
  • Purlin cantilevers.
  • Cladding junctions.
  • Multichannel platform supports
  • Multichannel trimmers.
  • Rafter stays (RNA/ RNB

Warranties:

  • Maintenance and inspection free external coating: 40 years. Manufacturer’s external coating warranty to be available on project completion and be fully transferrable for future changes of building ownership.
  • Thermal performance: 25 years.
  • Structural performance: 25 years.

General information

Uniclass 2015

Ss_30_40_55_54 Metal insulating sandwich panel roof systemsPrimary

CAWS

H43/10 Metal insulating sandwich panel

H43/120 Metal insulating sandwich panel

Specification data - Metal insulating sandwich panel roof systems

Product Reference

KS1000 TD Insulated Roof Panel System – QuadCore™ TopDek

Design

Insert drawing reference or similar.

Roof pitch

Insert requirement; minimum 0.72° or more after deflection.

Panel

-

Panel Type

KS1000 TD Insulated Roof Panel – QuadCore™

Thermal conductivity

0.14 W/m²K

Core thickness: 120 mm; overall thickness: 158 mm.

0.17 W/m²K

Core thickness: 100 mm; overall thickness: 138 mm.

0.19 W/m²K

Core thickness: 91 mm; overall thickness: 129 mm.

0.23 W/m²K

Core thickness: 71 mm; overall thickness: 109 mm.

0.43 W/m²K

Core thickness: 34 mm; overall thickness: 72 mm

External facing

IKO Armourplan

Sika Trocal

Length

See ‘Options’ and insert requirements.

Primary fasteners

-

Type

As standard

Number/ location

As standard

Bespoke

See ‘Options’ and insert requirements.

Secondary fasteners

-

Type

As standard

Number/ location

As standard

Bespoke

See ‘Options’ and insert requirements.

Handing

As design

Left to right handed (LH)

Right to left handed (RH)

Panel joints

-

Horizontal

Not required

Required

Consult manufacturer and insert requirements.

Vertical

Not required

Required

Consult manufacturer and insert requirements.

Continuity thermal insulation

Fire rated canister insulation

Cavity barriers

Not required

Kingspan Kooltherm®

Cavity closers

Not required

Kingspan Kooltherm®

Fascia

-

Material

As roofing panel

As design

Insert requirements.

Support

Consult manufacturer and insert requirements.

Fasteners

Consult manufacturer and insert requirements.

Jointing

Consult manufacturer and insert requirements.

Soffit

-

Material

As roofing panel

As design

Insert requirements.

Support

Consult manufacturer and insert requirements

Fasteners

Consult manufacturer and insert requirements.

Jointing

Consult manufacturer and insert requirements.

Gutters

-

Type

Not required

Kingspan External Highline

Kingspan Insulated Membrane Lined

Support

Consult manufacturer and insert requirements.

Fasteners

Consult manufacturer and insert requirements.

Jointing

Consult manufacturer and insert requirements.

Accessories

Consult manufacturer and insert requirements.

Flashings

Required

Not required

Rooflights

Not required

Kingspan Arcade Rooflight

Vaulted rooflight; to be specified separately.

Kingspan Arcade Plus Rooflight

Vaulted rooflight; to be specified separately.

Kingspan Classic Skylight Dome

Domed rooflight; to be specified separately.

Kingspan Day-Lite Kapture

To be specified separately.

Kingspan Day-Lite Vault

To be specified separately.

Kingspan Plus Skylight Dome

Domed rooflight; to be specified separately.

Personal fall protection

Not required

Safepro 2

To be specified separately.

Safeside

To be specified separately.

Profile filler

Not required

Required

Standard product features

Roofing panels:

- Internal facing:

  • Material: S220GD+ZA hot dip zinc alloy coated to BS EN 10346: 2009.
  • Thickness: 0.5 mm.
  • Finish/ Colour: CLEANsafe 15, bright white.

- Core insulation:

HCFC-, CFC-, HFC-free LPCB certificated QuadCore hybrid insulation core.

- Primary fasteners:

- Number/ location:

  • Panel ends, ridges and eaves: Five at 200 mm intervals.
  • Intermediate panels: One at panel end; additional intermediate fasteners to be used when required.

- Single figure weighted sound reduction index (Rw):

23 dB.

- End laps:

Self-coring fastener and site welded membrane strip.

- Side laps:

  • Self-coring fasteners at 500 mm centres.
  • Sealing: 514CW, 50 mm-wide double-sided acrylic tape, site-applied beneath membrane lap and panel.
  • Membrane lap welded (40 mm nominal).

Product Options

Roofing panels:

- External facing:

  • Material: High performance polyvinyl chloride (PVC) single-ply membrane from selected manufacturer.
  • Thickness: 0.5 mm as standard.

- Length:

  • Standard lengths: 2–14.5 m, or insert drawing reference.
  • Non-standard lengths of 14.5–16 m or <2 m are available on request; consult manufacturer for details.

- Weight:

  • 0.14 W/m²K: 12.5 kg/m².
  • 0.17 W/m²K: 11.7 kg/m².
  • 0.19 W/m²K: 11.3 kg/m².
  • 0.23 W/m²K: 10.5 kg/m².
  • 0.43 W/m²K: 9.0 kg/m².

Rooflights:

Rooflights are to be specified fully elsewhere - see Kingspan Light + Air or consult manufacturer for details.

Kingspan Energy:

- Solar photovoltaics:

Rooftop Solar PV can be installed onto insulated roof panels - consult manufacturer for details.

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