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POWERply TO Warm Roof System - Reinforced Bituminous Membrane

Verified by manufacturer 2 months ago

Tremco | Roofing – a brand of Tremco CPG UK Ltd Third party certifications:
  • EPD

    EPD

    Certificate type

Torch-applied reinforced bitumen membrane system for thermally insulated flat roofs.

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Application

POWERply TO is ideal for providing a durable, flexible, waterproof covering to any new build or refurbishment flat roof.

Description

POWERply TO is a high-performance, fully reinforced bitumen membrane system that is applied by gas torch and primarily specified to waterproof flat roofs. With a unique modified bitumen blend of APAO (Amorphous Polyalpaolefins), POWERply TO cap sheets offer exceptional cold bend properties whilst retaining good workability during warmer ambient temperatures. POWERply TO membranes are versatile, offer the physical benefits of traditional SBS or APP modified bitumen membranes, and provide a robust long lasting mineralised surface finish.


System components include:

  • TremStik Spray Primer.
  • POWERply AVCL TO.
  • TremStik PU Adhesive.
  • TremTherm Insulation.
  • POWERply Underlay SA.
  • POWERply Capping TO.


Features and benefits:

  • High-performance integrated system.
  • Time-tested.
  • APAO bitumen blend - anti-ageing formulation.
  • Flexibility at low and elevated temperatures.
  • System durability in excess of 30 years.
  • Installed in line with NFRC Safe2Torch initiative.

General information

Color

Grey

Red

Material

Bitumen

Length

Bespoke

Width

Bespoke

Warranty description

25 year

Uniclass

Ss_30_40_30_72 Reinforced bitumen membrane warm roof covering systemsPrimary

CAWS

J41/110 Built-up reinforced bitumen membrane warm deck roof covering

J41/10 Reinforced bitumen membrane warm deck roof covering

Specification data - Reinforced bitumen membrane warm roof covering systems

Preparation

-

Horizontal work

TremStik Spray-on Primer.

Guidance for specification option:

A solvent-based synthetic rubber primer specially developed for the effective adhesion of self-adhesive or torch applied membranes to compatible substrates.


Once spray applied with the specific applicator gun, TremStik Spray-on Primer should be touch dry within 2—3 minutes achieving a coverage rate of approximately 12 m²/L dependent on substrate porosity. Spray-applied application should be undertaken 10—20 cm away from the designated substrate and with a single pass ensuring an even spread of product.

Skirtings and vertical work

As horizontal work.

Air and vapour control layer

-

Type

POWERply AVCL TO.

Guidance for specification option:

Foil lined, glass fibre reinforced, SBS modified bituminous membrane that is torch applied and primarily specified as an air and vapour control layer (AVCL). Suitable for all building types including high humidity environments.


The upper sanded facing provides an ideal substrate for TremStik polyurethane adhesives when adhering TremTherm insulation boards.


Membrane side and end laps should be a minimum of 100 mm and 150 mm respectively. Ensure all laps face down the roof slope to avoid negative laps. Where safe to do so, all laps are to be sealed by gas torch with a minimum 5 mm bead of bitumen exuded.

Attachment

Torch applied.

Insulation

-

Type

TremTherm PIR.

Guidance for specification option:

Commonly specified throughout the industry for applications that require lightweight and thermally efficient insulation with good compressive strength.

  • Board size: 1200 x 600 mm.
  • Compressive strength: >150 kPa at 10% compression.
  • Type: Rigid polyisocyanurate.
  • Facing and underside: Mineral coated glass.
  • Density: 32 kg/m³.
  • Board thickness: 25 mm, 30 mm, 40 mm, 50 mm, 60 mm, 70 mm, 80 mm, 90 mm, 100 mm, 110 mm, 120 mm, 130 mm, 140 mm, 150 mm.
  • Thermal conductivity: 0.024–0.027 W/m·K.

TremTherm Mineral Wool.

Guidance for specification option:

Specified for projects that require acoustic attenuation or A2 rated fire performance (non-combustible) under BS EN 13501-1 classification.

  • Board size: 1200 x 1000 mm.
  • Compressive strength: 70 kPa at 10% compression.
  • Type: Dual density mineral wool.
  • Facing: Glass fibre fleece.
  • Underside: Unfaced.
  • Density: 160 kg/m³.
  • Board thickness: 60 mm, 85 mm, 105 mm, 115 mm, 150 mm, 185 mm.
  • Thermal conductivity: 0.039 W/m·K.

Manufacturer guidance

Flat roof thermal insulation boards manufactured from either Polyisocyanurate or Mineral Wool.


TremTherm insulation is available in various incremental thicknesses, can be designed tapered, and will achieve the design requirements of our clients or Part L Building Regulations.

Fixing

TremStik PU Adhesive.

Guidance for specification option:

Insulation boards should be laid out in break bond pattern, fully supported, and with all edges closely butted together to ensure thermally continuity. When laid on metal decks with partial support, the long edges of the boards should be laid perpendicular to the crowns of the metal deck with all board joints fully supported.


Insulation boards are typically adhered using TremStik PU adhesive but in certain circumstances the boards can be mechanically secured with appropriate fasteners and pressure plates. Mechanical fixing patterns are subject to project specific wind uplift calculations.

Waterproof covering

-

First layer

-

Type

POWERply underlay SA.

Guidance for specification option:

Non-woven polyester, glass fibre reinforced, SBS modified bituminous membrane that is self-adhesive and primarily specified as underlay membrane.


The upper silicon facing provides an ideal substrate for providing robust adhesion to the proposed cap sheet membrane.


Membrane side and end laps should be a minimum of 100 mm and 150 mm respectively. Ensure all laps face down the roof slope to avoid negative laps. All laps are to be sealed with a minimum 5 mm bead of bitumen exuded.

Attachment

Self-adhesive.

Guidance for specification option:

POWERply Underlay SA is applied to TremTherm insulation by means of the self-adhesive backing. The insulation surface must be suitably primed with TremStik Spray-on Primer prior to application.

Top layer

-

Type

POWERply Capping TO.

Guidance for specification option:

Non-woven polyester, glass fibre reinforced, APAO modified bituminous membrane that is torch applied and primarily specified as cap sheet. POWERply Capping TO has a mineralized surface finish that provides enhanced UV stability and additional slip resistance.


Membrane side and end laps should be a minimum of 100 mm and 150 mm respectively. Ensure all laps face down the roof slope to avoid negative laps. Where safe to do so, all laps are to be sealed by gas torch with a minimum 5 mm bead of bitumen exuded.


Mineralised Surface Colour: Charcoal Grey or Terracotta Red.

Attachment

Torch-applied.

Detail work

-

Flashings

Manufacturer's standard.

Guidance for specification option:

Once the full waterproofing system is installed, insert TremFlash non-combustible cover flashing directly into a prepared chase and apply illbruck SP510 mastic along the chase line to provide a robust watertight seal.

Skirtings and upstands

Manufacturer's standard.

Guidance for specification option:

To a suitably prepared and clean substrate, apply the full waterproofing system to all skirting and upstands in accordance with the above specification.


In accordance with the NFRC Safe2torch campaign, Tremco CPG UK Ltd officially supports this industry wide initiative to significantly reduce the risk of roof fires when using gas torches, either to dry out roofs or when used to install torch-on membranes."


To reduce risk a torch-free area of no less than 900 mm back from any combustible material must be established to comply with the contractor’s public liability insurance. In these areas all torch-on products are prohibited and must be substituted for POWERply self-adhesive membranes that are applied with a hot air gun only.


All upstand and skirting details should terminate a minimum of 150 mm above the finished roof level to comply with BS 6229:2018 and Tremco warranty requirements.


If in doubt, please consult Tremco Technical Services for detailed advice and support.

Welted drips

Manufacturer's standard.

Guidance for specification option:

Cut a suitably sized piece of POWERply cap sheet and secure to the drip batten with a drip former. Prime the drip former with TremStik Spray Primer, pull the POWERply cap sheet tightly around and seal onto the field area underlay. The field area cap sheet must be the final layer to be installed avoiding negative laps.


Where fascia boards or external gutters are present, the welted drip edge should appropriately overhang to accommodate these items and support effective drainage into the gutter.

Surface protection

POWERply Walkway.

Guidance for specification option:

Non-woven polyester, glass fibre reinforced, SBS modified bituminous membrane that is self-adhesive and primarily specified as an additional protective cap sheet membrane in areas of frequent foot traffic.


Cut POWERply Walkway membrane into suitably sized pieces and outline the direction of access routes. Where safe to do so, apply by gently heating the reverse of the membrane with a gas torch or use a hot-air gun if torch-free areas. The mineral surface must always face upwards, and the membrane applied without folds or creases that may affect the overall finish.


Sheet ends can be butt jointed to avoid prominent laps that may present a slight trip hazard.

System accessories

TremDome.

Guidance for specification option:

A traditional domed style rooflight that includes a thermally broken insulated kerb with excellent natural light transmittance properties. TremDome rooflights come with a variety of ventilation accessories and can be operated manually or electronically. Design is subject to survey or client requirements.

TremDrain.

Guidance for specification option:

Gravity drainage outlets that have an integral membrane flange for sealing flat roof membranes. TremDrain outlets are manufactured from aluminium, are suitable for all roof types and offer excellent flow rate. Type, size, and design is subject to survey or client requirements.

TremClip.

Guidance for specification option:

Lightning protection systems are frequently installed to buildings to avoid damaging and costly lightning strikes. TremClip has a threaded securement base that includes a separate retaining clip to secure lightning conductor tape at predefined centres across the roof.

TremFlash.

Guidance for specification option:

A1 non-combustible secondary cover flashing manufactured from soft and workable zinc alloy. Primarily used as lead substitute in flat roof details such as wall chases or abutment flashing.

TremTrim.

Guidance for specification option:

TremTrim is a prefabricated GRP edge trim that is specifically designed for multiple flat roof waterproofing types. Compatible with various Tremco reinforced bitumen membrane and liquid applied membrane systems, TremTrim provides an effective termination of the specified waterproofing systems at the perimeter edge.

Ilbruck SP510.

Guidance for specification option:

General purpose low modulus sealant that is silicone free and cures to form a tack free surface. TremSeal mastic can be used to enhance the waterproofing integrity of a wide variety of detailing situations.

Sustainability data

Material

Bitumen

Third party certifications

Third party certifications

EPD

EPD

Bituminous membrane EPD (POWERply)

Literature

POWERply TO Torch On RBM Flat Roof System

POWERply TO Torch On RBM Flat Roof System

Flat Roof Systems for Refurbishment and New Build Brochure

Flat Roof Systems for Refurbishment and New Build Brochure

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