KS1000 Zip KingZip (PIR) Roofing System
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Application

Suitable for roof applications down to a 1.5° roof pitch after deflection.

Description

Secret-fix appearance standing seam profiled, polyisocyanurate (PIR)-insulated roof panel system.


Features and benefits:

  • Panels are immune to attack from mould, fungi, mildew and vermin.
  • No urea-formaldehyde is used in the construction.
  • Panels are not deleterious.
  • An air leakage rate of 3 m³/hr/m² at 50 Pa or less can be achieved when the full building envelope is constructed using Kingspan panels.


Approvals:

  • Verification: The system has an approved environmental profile with a BRE Ecopoints score of 0.46 Cradle to Grave over 60 year study period. Verifying authority: BRE Certification Ltd. Scheme Document SD 028.
  • CE marked to BS EN 14509: 2013.

- Fire:

  • Reaction to fire classification according to BS EN 13501–1:2007+A1:2009; B-s2,d0.
  • LPS 1181: 2014: Part 1: Issue 1.2, series of fire growth tests for LPCB approval and is certified to LPS 1181 Grade EXT-B.
  • FAB rated to BS 476 Part 3: 2004.


Purlins, side rails and platforms supports:

Framed roof structure to be specified separately to include the following as required:


  • Multibeam purlins.
  • Multibeam eaves beams.
  • Cold-formed cleader angles.
  • Purlin cantilevers.
  • Cladding junctions.
  • Multichannel platform supports.
  • Multichannel trimmers.
  • Rafter stays (RNA/ RNB).


Warranties:

  • Maintenance and inspection free external coating: 40 years. Manufacturer’s external coating warranty to be available on project completion and be fully transferrable for future changes of building ownership.
  • Thermal performance: 25 years.
  • Structural performance: 25 years.

General information

Material

PIR

Steel

Shape

Rectangular

WarrantyDescription

25/ 40 years.

Warranties:

  • Maintenance and inspection free external coating: 40 years. Manufacturer’s external coating warranty to be available on project completion and be fully transferrable for future changes of building ownership.
  • Thermal performance: 25 years.
  • Structural performance: 25 years.

Uniclass 2015

Ss_30_40_55_54 Metal insulating sandwich panel roof systemsPrimary

CAWS

H43/10 Metal insulating sandwich panel

H43/120 Metal insulating sandwich panel

Specification data - Metal insulating sandwich panel roof systems Enhanced data

Roof pitch (degrees)

Insert requirements; suitable for roof applications down to a 1.5° roof pitch after deflection.


Pitches below 4° will require the external sheet of the panel to be turned for weathering on site as follows:

  • At the eaves: Turned down, typically by 20°.
  • At the ridge: Turned up, typically by 45°.

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Roofing panels

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Panel type

Steel insulating sandwich panels.

  • Panel cover width: 1000 mm.
  • Single figure weighted sound reduction index (Rw): 23 dB.
  • See below for colour/ finish options (internal and external face).
  • Consult manufacturer for weight details.

ECOsafe and FIREsafe steel/PIR insulated sandwich panels, 0.15 W/m²K.

Panel thickness: 147 mm; overall thickness: 212 mm.

Panel fasteners

Insert requirements including number and location; halter clips only.

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Verge sides only:


  • Two fasteners for each purlin position; consult manufacturer's installation guide for details.


Halter clips:


  • Type: KZ1-90 clips with EPDM thermal break pad.
  • Number/ location: to side lap at each purlin.
  • Fasteners: Dependent on wind suction load and location of the roof - structural engineer should be employed to undertake relevant calculations. Minimum three fasteners. Consult manufacturer's installation guide for details.

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Side laps sealing

Factory-applied side lap and anti-condensation tape.

End laps sealing

KZ2 50 x 3 mm co-laminate PVC/ low temperature butyl and gun-grade sealant.

Side lap stitching fasteners

Self-drilling, self-tapping end lap fastener/ bulb type rivet 35–38 mm long with 19 mm washer.

Number/ location dependent on panel cover width, minimum ten fasteners.

Continuity thermal insulation

EPDM ridge filler.

To suit panel cover width.

Cavity barriers

Kingspan LPCB or FM Approved PIR board insulation to be installed in certain details to ensure thermal continuity.

Consult with manufacturer for further details.

Cavity closers

Kingspan LPCB or FM Approved PIR board insulation to be installed in certain details to ensure thermal continuity.

Consult with manufacturer for further details.

Fascia

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Material

As roofing panel.

As design.

Insert requirements.

Support

Consult manufacturer and insert requirements.

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Fasteners

Consult manufacturer and insert requirements.

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Jointing

Consult manufacturer and insert requirements.

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Soffit

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Material

As roofing panel.

As design.

Insert requirements.

Support

Consult manufacturer and insert requirements.

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Fasteners

Consult manufacturer and insert requirements.

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Jointing

Consult manufacturer and insert requirements.

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Gutters

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Gutter types

Kingspan External Highline.

Kingspan Insulated Membrane Lined.

Support

Consult manufacturer and insert requirements.

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Fasteners

Consult manufacturer and insert requirements.

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Jointing

Consult manufacturer and insert requirements.

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Accessories

Consult manufacturer and insert requirements.

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System accessories

None.

Kingspan Energy - solar photovoltaics.

Rooftop Solar PV can be installed onto insulated roof panels - consult manufacturer for details.

Product Reference

KS1000 Zip KingZip (PIR) Roofing System

Design

Insert drawing reference or similar.


Panel length:

  • Standard lengths: 1.8–14.5 m, or insert drawing reference.
  • Non-standard lengths of 14.5–25.7 m or <1.8 m are available on request; consult manufacturer for details.

Fabrications

Flashings.

Specialist.

Consult manufacturer and insert requirements.

Rooflights

Kingspan Day-Lite Kapture.

Rooflights are to be specified fully separately - see Kingspan Light + Air or consult manufacturer for details. Remove if not required.

Personal fall protection

Remove if not required.

Safepro 2.

To be specified separately.

Safeside.

To be specified separately.

Safetraxx.

To be specified separately.

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