Insulated Roller Shutter
Application

Suitable for loading bays, factories, warehouses, boiler or turbine halls; television or recording studios, and any applications where security is required together with thermal insulation, strength and robust design.

Description

The Bolton Gate Insulated Rolling Shutter is an ideal solution when there is a requirement for an acoustic, insulated, security or weatherproof closure for any opening be it large or small. 

 

This door system is perfectly suited for loading bays, factories, warehouses, and any applications where either security, acoustic performance, thermal insulation, or a combination of these factors is a requirement.

 

This Insulated Rolling Shutter Door has been used extensively on projects both in the UK and worldwide where their integral strength and robust design assures continued reliability of operation and optimum design life.



Features and Benefits:


Performance Characteristics:

Resistance to Wind Load – Class 5

Thermal Resistance – 1.1W /(m²K) at centre / 3.2W/(m²K) at quirks

Sound Reduction – 18dB Rw

 

Accreditations:

BS EN ISO 10140-2:2010 – Measurements of Airborne Sound Insulation.

 

Applications Include:

Loading Bays; Factories; Boiler and Turbine Halls; Recording and TV Studios.


Specification Summary


Operation

Electric operation is by a 400-volt nominal, 3 phase direct drive motor complete with integrated safety brake.


Open / close / stop push button controls are incorporated within the low-level control panel.


A manual disconnect mechanism and haul chain is provided for use in the event of power failure.

 

Curtain

 The shutter curtain is constructed using continuously interlocked 95mm deep galvanised steel foam bonded insulated laths secured by endlocks.

 

Bottom Rail

An extruded aluminium bottom rail is provided with a rubber weatherstrip.

 

Side Guides

Vertical guides are formed from rolled galvanised steel in a double rebate profile and fitted with twin brush strips. Full height angles are provided for mounting to the structure.

 

Roller

The roller is constructed from seamless steel tube of adequate diameter to resist deflection and held in bearings attached to the endplate.


Endplates

Formed using prime painted mild steel of thickness to suit the respective opening size and provided with angles for fixing to the structure.

 

Casings

A galvanised steel coil casing and motor casing are provided as standard to close off the operating mechanism and complete the aesthetic appearance of the door.

 

Finish

Galvanised steel is the default finish


PPC or plastisol alternatives are also available.


WEIGHT

Varies with opening size but approximately 45kg/m².

 

OPTIONS

● Polyester powder coat finish.

●Plastisol finish Curtain / PPC to remaining components.

● Radio Controls.

● Radar Sensors.

● Time delayed closure.


● Double glazed vision panels.


  • Curtain: constructed from 100 mm flat galvanized insulated steel laths, with end locks fitted to alternate laths to prevent lateral movement.
  • Bottom rail: fabricated from the bottom lath with a galvanized steel trim section, and fitted with a rubber weather strip.
  • Guides: the side guides are formed from galvanized steel with twin brush strips, and prepared for fixing to the opening structure by means of continuous fixing angles.
  • End plates: fabricated from carbon steel of adequate thickness relative to door size, and supplied with angles for fixing to the structure.
  • Roller: the roller is manufactured from carbon steel tube of sufficient diameter and wall thickness to resist deflection, and is mounted on bearings or cups on each end plate.
  • Operation: electrical operation is by means of a direct-drive, three-phase geared motor mounted on the outside of one end plate. The motor has an inherent safety brake, thus meeting all relevant health and safety requirements, and the standard unit is pre-wired, obviating the need for a site electrician.
  • Controls: the standard method of control is by means of internal, wall-mounted push-button control. Other types of control (including key switches, etc.) are available at extra cost.
  • Casings: coil casings fabricated from galvanized steel sheet are available as an optional extra.

General information

Size

Manufactured to suit Client opening sizes.


Up to 10m clear opening width by 10m clear opening height.


Please discuss with our sales team if there is a requirement beyond these sizes.

Color

RAL

PPC

A polyester powder coat finish is available to a colour from the RAL range.


Plastisol

A plastisol finish is available to the shutter curtain with remaining components with polyester powder coat finish

Finish

Galvanized

Standard.

Polyester powder-coated

Optional.

Material

Carbon steel

Shape

Rectangular

Square

WarrantyDescription

12 months

Uniclass 2015

Pr_30_59_84_73 Roller shuttersPrimary
Pr_30_59_57_76 Security shutters

CAWS

L20/610 Roller shutters/ curtains

Specification data - Roller shutters Enhanced data

Opening sizes

Insert requirement, available up to 10 x 10 m as standard (clear width x clear height), significantly greater sizes available.

-

Format

Thermally Insulating and Sound Reducing

Arrangement

Vertical, face-fitted across opening.

Vertical, fitted into reveal.

Performance

-

Resistance to wind load

To BS EN 12424, class 5.

Acoustic performance

18 dB Rw.

Thermal resistance

1.1 W/m²K.

(3.2 W/m²K at quirks)

Shutter curtain.

-

Lath material

Carbon steel.

With bonded foam

Profile

Flat.

95 mm deep.

Finish and colour

Galvanized.

Standard.

Polyester powder-coated.

Insert requirement.

Frame and guides

-

Material

Carbon steel.

Finish

Galvanized.

Standard.

Polyester powder-coated.

Colour

Insert RAL colour requirement, or type 'Not applicable' for Galvanized.

Choice of RAL / Plastisol colours

Operation

-

Mode

Automatic.

Electrical via a 400 V nominal, three-phase, direct drive geared motor with integrated safety brake.

Control

Low level control panel with constant pressure open/ close/ stop push-buttons mounted adjacent to the shutter.

-

Hardware

Control Panel with open / close / stop push buttons

Accessories

Building management system (BMS) linkage.

Card reader.

Double-glazed vision panels.

Light curtain.

Photocells.

Radar.

Status indicator.

Timer delay closure.

Execution

Installing hardware

Product Reference

Insulated Roller Shutters

Size

Manufactured to suit Client opening sizes.


Up to 10m clear opening width by 10m clear opening height.


Please discuss with our sales team if there is a requirement beyond these sizes.

Weight

45 kg/m².

Approximately.

Environmental information

Contains Red List materials

No

Country of material origin

United Kingdom

Country of product manufacture

United Kingdom

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