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Application

  • Power stations.
  • Petrochemical sites.
  • Factories.
  • Industrial fire escape stairs.

Can be manufactured with many variations including single ball stanchions and three ball stanchions, and can be manufactured with special base plates. Where necessary, gate hinges and toe plate brackets can be welded to the stanchions - consult manufacturer for further details.

Description

Industrial handrail stanchion system for use on walkways and staircases, and in areas with storage tanks.

Features and benefits:

  • Can be provided as a fully fabricated system or in standard modular shapes to allow installation with a choice of either tubular or solid bar handrail stanchions for support.
  • Supplied in a standard design which coordinates with Lionweld Kennedy steel grating products up to 50 mm deep.
  • The range also includes ladders, barrier rails and gates - consult manufacturer for details.
  • Manufactured in accordance with BS 4592 and BS EN ISO 14122.

Applications:

  • Power stations.
  • Petrochemical sites.
  • Factories.
  • Industrial fire escape stairs.

Can be manufactured with many variations including single ball stanchions and three ball stanchions, and can be manufactured with special base plates. Where necessary, gate hinges and toe plate brackets can be welded to the stanchions - consult manufacturer for further details.

General information
Size

Consult manufacturer and insert requirements.

Finish

Ungritted/Gritted

Material

Pultruded GRP

Shape

Cuboidal

Uniclass 2015
Ss_25_60_05_35 Handrail systemsPrimary
Specification data - Handrail systems
Product Reference

Handrail Tubular Stanchion

Size

Consult manufacturer and insert requirements.

Base plate -
Type

Type A, side palm

Type D, flat base

Type E, stanchion

Plain end with a collar welded to it. Removable.

Type FX, heavy duty

Type GX, heavy duty

Type NX, raked flat base

Size

To suit 25 mm grating depth

125 mm upstand, 130 mm toe plate.

To suit 30 mm grating depth

120 mm upstand, 130 mm toe plate.

To suit 40 mm grating depth

110 mm upstand, 100 mm toe plate.

To suit 50 mm grating depth

100 mm upstand, 100 mm toe plate.

Handrail -
Thickness

Consult manufacturer and insert requirements.

Components

6.4 m straight length

90° bend

Platform return

Ramp bend

Stair return

Stanchion

32 mm shank, 63 mm ball size, 33.7 mm rail

Solid.

33.7 mm stanchion, 60 mm ball size, 33.7 mm rail

Tubular.

38 mm shank, 70 mm ball size, 33.7 mm rail

Solid.

38 mm shank, 70 mm ball size, 42.4 mm rail

Solid.

42.4 mm stanchion, 60 mm ball size, 33.7 mm rail

Tubular.

42.4 mm stanchion, 75 mm ball size, 42.4 mm rail

Tubular.

45 mm shank, 80 mm ball size, 42.4 mm rail

Solid.

45 mm shank, 80 mm ball size, 48.3 mm rail

Solid.

48.3 mm stanchion, 75 mm ball size, 42.4 mm rail

Tubular.

48.3 mm stanchion, 75 mm ball size, 48.3 mm rail

Tubular.

Ball centres

450 mm

With variable tail length to suit flooring height - consult manufacturer for details.

500 mm

Standard.

Tail length

650 mm

725 mm

Colour

Hot dip galvanized

Pre-galvanized

Self-colour

Consult manufacturer for details.

Gates

Required

Consult manufacturer for details.

Not required

Accessories/ Other requirements

Not required

Dowel connectors

Generally used for 4 mm thick handrails.

Expanding connectors

Generally used for 3.2 mm thick handrails.

KCB1 – Internal connector

Used to join the lengths of toe plate as required.

KCB2 – External connector

Used to join the lengths of toe plate as required.

KXB3 – Straight connector

Used to join the lengths of toe plate as required.

K25 connector

For use with 32 mm solid stanchions and 33.7 mm tubular stanchions.

K40 connector

For use with 38 mm solid stanchions, and 42.4 mm and 48.3 mm tubular stanchions.

Kickklamp brackets

For gripping the toe plate and fixing to the stanchion with a single grub screw.

Toeplate

Used to form a barrier to prevent objects from falling off the edge of the walkway.

Type H, socket

Used to fix the Type E stanchion base, dependent on fixing method required. Consult manufacturer for details.

Type J, socket

Used to fix the Type E stanchion base, dependent on fixing method required. Consult manufacturer for details.

Standard product features

Material:

  • Solid: Steel, S275JR grade.
  • Tubular: Steel, S235JR grade.

Stanchion thickness:

3 mm.

Product Options

Size:

  • Design height should be 1100 mm from either the pitch line or the top of the floor.
  • The distance between rails should create an opening no greater than 500 mm.
  • The distance from the pitch line to the centreline of the stair handrail should be between 900–1000 mm.

Stanchion:

Other sizes are available on request.

Tail length:

Variable to suit application - consult manufacturer for details.

Accessories/ Other requirements:

- Dowel connectors:

Each section of handrail tube is drilled and tapped to enable an M8 grub screw to be located between the groove of the connector, and be secured into position.

- Expanding connectors:

Used for joining 33.7 mm, 42.4 mm and 48.4 mm tubular handrailing. Simply push into the tube and secure by tightening the grub screw with an Allen key.

- Toeplate:

5 mm flat bar is supplied in various heights (depending on the depth of flooring) to provide a 100 mm high edge protection around the open grid flooring. Can be either welded to the flooring or attached to the handrail stanchions using a U-bolt or kickklamp system.

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