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FD30s Thermoplastic Core Composite Fire Door - Composite Door with Solid Core

Verified by manufacturer 17 hours ago

Byron

Epwin Window Systems Variant:

Durable FD30 composite fire door with thermoplastic core, PAS 24 security, and BM Trada certification. Fire and smoke tested, low maintenance, and ideal for residential applications.

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Application

The FD30 Composite Fire Door with Thermoplastic Core is designed for use in a wide range of internal entrance applications where fire safety, durability, and security are essential. Certified to provide 30 minutes of fire and smoke resistance (FD30S), this doorset is ideal for multi-occupancy residential buildings, commercial premises, and public sector environments.

Residential Developments

Ideal for internal flat entrance doors in apartment blocks, social housing, and supported living schemes. The door’s robust construction, PAS 24 security, and low maintenance finish make it a reliable solution for high-traffic residential settings. Its fire and smoke resistance supports compliance with Approved Document B, while its thermal performance contributes to energy efficiency targets.

Commercial and Mixed-Use Buildings

Suitable for offices, retail units, and mixed-use developments where certified fire protection and secure access are required. The door’s durable thermoplastic core and reinforced PVC-U frame ensure long-term performance, while its aesthetic flexibility allows it to integrate with a variety of interior design schemes.

Public Sector and Education

Well-suited to schools, healthcare facilities, and other public buildings, the FD30 Composite Fire Door offers certified fire safety and ease of maintenance. Its smooth, grained surface is easy to clean, and low threshold options support accessibility in compliance with Approved Document M.

Refurbishment and Retrofit Projects

An excellent choice for upgrading existing buildings to meet modern fire safety and security standards. The door’s flexible sizing, wide colour range, and traditional styling options make it suitable for both contemporary and heritage-sensitive refurbishments, including those in conservation areas (subject to planning).

Description

A High-Performance Composite Fire Door for Safer Living

The FD30 Composite Fire Door with Thermoplastic Core is a robust, fire-rated entrance doorset designed to deliver 30 minutes of fire and smoke resistance (FD30S). Manufactured by Permadoor, part of the Epwin Group, this doorset combines advanced fire safety performance with long-term durability, low maintenance, and enhanced security. It is ideal for internal entrance applications in multi-occupancy residential buildings, commercial premises, and public sector environments.

Tested and certified to meet the latest UK Building Regulations and third-party fire safety standards, the FD30 Composite Fire Door is engineered to protect lives and property while offering design flexibility and ease of installation.

Design & Aesthetic Excellence

This doorset is designed to meet the aesthetic and functional needs of modern developments. Its grained, UV-stable surface finish replicates the look of traditional timber while offering the durability and low maintenance of composite materials.

  • Available in six popular door styles
  • Colour options include White, Black, Blue, Red, Green, Anthracite Grey, Slate Grey, and Agate Grey
  • Glazing options available for added light and visual appeal
  • Grained finish with through-colour technology for long-lasting appearance
  • Optional fanlight and sidelight configurations for larger openings

The FD30 Composite Fire Door offers a professional, high-quality appearance suitable for both contemporary and traditional settings.

Fire & Smoke Resistance

Certified to FD30S, this doorset provides 30 minutes of fire resistance and smoke control, tested from both directions. It is third-party certified under the BM Trada Q-Mark scheme and meets the requirements of BS 476 Part 22:1987 and EN 1634-3:2004.

  • 30-minute fire resistance (FD30)
  • Smoke control tested to EN 1634-3
  • Fire tested from both sides
  • Fully compliant with Approved Document B (Fire Safety)

These features make it suitable for use in corridors, stairwells, and other protected routes within residential and commercial buildings.

Security & Compliance

The FD30 Composite Fire Door is designed to meet the highest standards of security and regulatory compliance. It is available with a PAS 24:2022 specification and is Secured by Design accredited, ensuring it meets the requirements of Approved Document Q.

  • PAS 24 enhanced security performance
  • Secured by Design accredited
  • Multi-point locking system and high-performance hardware
  • UKCA marked
  • ISO 9001, ISO 14001, and ISO 45001 certified manufacturing

This makes the doorset suitable for high-traffic environments where both fire safety and security are critical.

Thermal & Acoustic Performance

The thermoplastic core and composite construction provide excellent insulation properties, helping to improve energy efficiency and occupant comfort.

  • ECO options available to reduce U-values
  • Excellent acoustic insulation (consult manufacturer for ratings)
  • Helps meet Part L requirements for thermal performance

These benefits make the FD30 Composite Fire Door a practical choice for energy-conscious developments.

Durability & Low Maintenance

The thermoplastic solid core is engineered for long-term durability and resistance to environmental wear. The door is highly resistant to:

  • Warping, bowing, and twisting
  • Denting and splitting
  • Peeling, flaking, and fading

Its virtually maintenance-free surface makes it ideal for social housing, care homes, and other settings where reliability and ease of upkeep are essential.

Construction & Configuration

  • Solid thermoplastic core
  • 70 mm fully reinforced PVC-U frame (recycled option available)
  • Single-leaf, single-action doorset
  • Optional fixed overhead top lights or separate top panels
  • Compatible with fanlight and sidelight configurations
  • Supplied with high-performance seals and hardware

This flexible construction allows the doorset to be tailored to a wide range of project requirements.

Applications

The FD30 Composite Fire Door is suitable for:

  • Internal flat entrance doors in apartment blocks
  • Communal areas in multi-occupancy buildings
  • Care homes and supported living environments
  • Student accommodation
  • Public sector buildings including schools and healthcare facilities
  • Refurbishment and retrofit projects requiring fire-rated upgrades

Its combination of fire safety, security, and durability makes it a trusted solution for specifiers and housing providers.

Digital Specification Support

To support digital workflows and specification platforms, the FD30 Composite Fire Door is available with:

  • NBS Chorus-compatible specification data
  • BIM object availability (on request)
  • Full technical documentation including test reports and installation guides

Why Specify the FD30 Composite Fire Door?

  • Certified FD30S fire and smoke resistance
  • Thermoplastic solid core for strength and durability
  • PAS 24 and Secured by Design compliant
  • Low maintenance with long-lasting surface finish
  • Wide range of colours, styles, and glazing options
  • Suitable for residential, commercial, and public sector use
  • Backed by Epwin Group’s quality assurance and technical support

General information

Color

Finish

Grained

Material

Plastic

Shape

Rectangle

Length

Bespoke

Width

Bespoke

Height

Bespoke

Warranty description

Ten year

Guidance for specification option:

Guarantee

Uniclass

Pr_30_59_24_92 Unplasticized polyvinyl chloride (PVC-U) doorsetsPrimary

CAWS

L20/55 Doorsets

L20/480 Doorsets

Specification data - Unplasticized polyvinyl chloride (PVC-U) doorsets

Classification data

Standard

External fire-rated doorset UKCA marked.

Configuration

Single-leaf, single-action.

Manufacturer guidance

See Accessories for fanlight and sidelight options.

Doorset size

Guidance for specification option:

Insert requirements.

  • Width:
    • 838–1000 mm;
  • Height:
    • minimum 1968 mm;
    • maximum without cill: 2150 mm; with cill: 2180 mm.

Performance

-

Fire resistance

-

Integrity

FD30S.
EI30Sa.

Guidance for specification option:

Fire resistance of 30 minutes and includes ambient smoke control.

Acoustic performance

Manufacturer's standard.

Guidance for specification option:

Consult manufacturer for details.

Strength and durability

Manufacturer's standard.

Guidance for specification option:

Consult manufacturer for details.

Thermal

Manufacturer's standard.

Guidance for specification option:

Consult manufacturer for details.

Intruder resistance

-

Minimum requirement

To PAS 24.

Frame

-

Materials

PVC-U frame, 70 mm.

Guidance for specification option:

Standard.

Recycled frame.

Threshold

Exitex MXS 15/67 & Rain Deflector.

Perimeter seals or inserts

Manufacturer's standard.

Guidance for specification option:

Consult manufacturer for options and insert requirements.

Finish and colour

Black, grained.
Blue, grained.
White, grained.
Red, grained.
Green, grained.
Anthracite grey, grained.
Slate grey, grained.
Agate grey, grained.

Installation fasteners

Guidance for specification option:

Consult manufacturer for options and insert requirements.

Frame accessories

Guidance for specification option:

Consult manufacturer for options and insert requirements, or omit.

Door leaf

-

Thickness

44 mm.

Core

Solid thermoplastic.

Panel details

Six panelled (four solid, two glazed).

Material

PVC-U.

Finish

As frame.
Black, grained.
Blue, grained.
White, grained.
Red, grained.
Green, grained.
Anthracite grey, grained.
Slate grey, grained.
Agate grey, grained.

Glazing

-

Type

Clear fire-resisting safety glazing.
Obscure fire-resisting safety glazing.

Manufacturer guidance

26 mm fire-rated DGU for glazing within the doorset and 28 mm for toplights (where applicable).

Beading

Manufacturer's standard.

Manifestation

Guidance for specification option:

Consult manufacturer for options and insert requirements or omit.

Glazing accessories

Guidance for specification option:

Consult manufacturer for options and insert requirements, or omit.

Hardware

Guidance for specification option:

Choose from a combination of the following:

  • Viewer; knocker; letter plate; numerals; overhead closer; lock engagement; handle; door chain.


Insert full requirements including further detail as appropriate.

Perimeter seals

Fire and smoke seal.

Installation fasteners

Guidance for specification option:

Consult manufacturer for options and insert requirements.

Accessories

Integral fanlight.
Coupled fanlight.
Sidelights.
Coupled glazed single flag window inc. coupled fanlight.
Coupled glazed single flag windows inc. coupled fanlight.
Coupled glazed doubled side screens.
Coupled glazed double flag window inc. coupled fanlight.
Coupled glazed triple flag window inc. coupled fanlight.
Coupled glazed triple side screens inc. coupled fanlight.
Coupled glazed single flag window.
Coupled glazed triple flag window.
Not required.

Style

Larkin.

Sustainability data

Country of product manufacture

United Kingdom

Manufacturing plant location

Material

Plastic

Literature

Composite Door Frame System

Composite Door Frame System

Composite  Fire doors

Composite Fire doors

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