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Bauder Total Roof System - Reinforced Bitumen Membrane Warm Roof Covering System Self-Adhered (with Torch-On Capping Sheet)

Bauder Total Roof System - Reinforced Bitumen Membrane Warm Roof Covering System Self-Adhered (with Torch-On Capping Sheet)

Third party certifications:
  • BBA Agrément Certificate

    BBA Agrément Certificate

    Certificate type

Bauder Ltd

Total bitumen warm roof system, incorporating torch-on bitumen capping sheet with self-adhered bitumen underlayer, insulation and self-adhered bitumen air and vapour control layer (AVCL).

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+44 (0)1473 257671 www.bauder.co.uk
Description

Total bitumen warm roof system, incorporating torch-on bitumen capping sheet with self-adhered bitumen underlayer, insulation and self-adhered bitumen air and vapour control layer (AVCL).

Bauder Total Roof System (BTRS) is suitable for a variety of applications on both new build and refurbishment projects and can be used in warm, cold and inverted roof scenarios. For green roof situations, please see Bauder Total Green Roof System (BTGRS).

See BBA certification 10/4744. BTRS can meet current UK Building Regulations Part B for external fire protection, and can feature torch-free and safe to torch installation on combustible details.

Key features:

  • Capping sheets with tensile strength up to 1000 N/50 mm.
  • Withstands climatic extremes of over 100⁰C variation.
  • Patented self-adhesive DUO products. The "DUO" lap technology ensures thorough sealing of lap joints, even in lower temperatures.
  • Expandable graphite fire retardant reduces spread of flame.

Benefits:

  • Heavy duty, robust and extremely tough.
  • Service life in excess of 35 years as stated in BBA certificate 10/4744.
  • Resistant to European climatic conditions.
  • Membrane resists impact and tearing.
  • Can satisfy requirements of Part B of Building Regulations.

Torch-Free/ Safe to Torch Zone Detailing:

Bauder was the first manufacturer to pledge its support to the Safe2Torch initiative, introduced by the National Federation of Roof Contractors (NRFC) in July 2017. The torch-free detailing designs specifically deliver secure and safe installations in the vicinity of combustible construction materials located on, or connected to, the roof such as timber substrates or upstands; abutments to cladding, roof tiles, slates or thatch; or debris such as dry leaf material that is at risk from ignition.

Torch-free detailing can be integrated into all bituminous waterproofing solutions to give versatile, safe installation techniques for all roof types, site conditions and budgets.

The waterproofing flashing should be turned up by at least 150 mm around features such as rooflights, parapets and service pipes passing through the roof, detail work to upstands, edge details, flashings, etc. The membrane should not be taken up in one piece. Consult Bauder for further information.

Key features of Torch-Free/ Safe to Torch Zone Detailing:

  • Complete range of self-adhesive bitumen membranes.
  • Installation follows industry best practice and conforms to BS 8217: 2005.
  • 4.2 mm-thick elastomeric KSO SN and KSO P-SN cap sheets.
  • Hot air welding of membrane laps in the torch-free zone.
  • Bauder polyisocyanurate (PIR) insulation bonded with polyurethane (PUR) adhesive in warm roof construction.
  • Can comply with Building Regulations Approved Document B – Fire Safety.
  • Manufactured to BS EN 13707: 2004 Reinforced Bitumen Membrane Sheets.

Benefits:

  • Reduces risk of fire caused by installation.
  • Practical solution so that installation programme times are achievable.
  • Robust waterproofing without compromising system longevity.

General information

Uniclass 2015

Ss_30_40_30_72 Reinforced bitumen membrane warm roof covering systemsPrimary

CAWS

J41/10 Built-up reinforced bitumen membrane warm deck roof covering

J41/110 Built-up reinforced bitumen membrane warm deck roof covering

Specification data - Reinforced bitumen membrane warm roof covering systems

Product Reference

Bauder Total Roof System - Reinforced Bitumen Membrane Warm Roof Covering System Self-Adhered (with Torch-On Capping Sheet)

Primer

Activator-Primer (Canister) APR01 - Black

Air and vapour control layer

KSD Mica

Self-adhesive, peel off release film, mica faced, elastomeric bitumen, 2.5 mm thick.

Therm DS1 DUO

Not suitable for torch-free applications. Self-adhesive, peel off release film, heat activated bitumen stripes with mica between, elastomeric bitumen, 4 mm thick.

Insulation

-

Type

BauderGLAS Flatboard

Can only be used with PU Insulation Adhesive – Twin cartridge or mechanically fixed.

BauderGLAS Tapered

Can only be used with PU Insulation Adhesive – Twin cartridge or mechanically fixed.

BauderROCK Flatboard

Can only be used with PU Insulation Adhesive – Twin cartridge or mechanically fixed.

BauderROCK Tapered

Can only be used with PU Insulation Adhesive – Twin cartridge or mechanically fixed.

BauderVIP 60 mm Flatboard

BauderVIP 80 mm Flatboard

PIR FA Tapered board 1:60

PIR FA-TE Flatboard

Thickness

See ‘Options’ below and insert requirement for your chosen insulation type.

Adhesive

Foil Contact Adhesive – Canister

PU Insulation Adhesive – Tin

Not for foil to foil applications (e.g. FA-TE to FA-TE).

PU Insulation Adhesive – Twin cartridge

Underlayer

BauderTEC KSA DUO

Self-adhesive, peel off release film, foil faced, 3 mm thick.

Capping sheet

K5E

Torch-applied, heavy duty, elastomeric bitumen, mica finished capping sheet, 5 mm thick. No UV protection, only suitable for applications where it is totally covered; not for exposed roofs. Not for use with green roof systems.

K5K, Brown

Torch-applied, heavy duty, elastomeric bitumen, mineral finished, capping sheet, 5.2 mm thick. Not for use with green roof systems.

K5K, Charcoal Grey

Torch-applied, heavy duty, elastomeric bitumen, mineral finished, capping sheet, 5.2 mm thick. Not for use with green roof systems.

K5K, Natural Slate

Torch-applied, heavy duty, elastomeric bitumen, mineral finished, capping sheet, 5.2 mm thick. Not for use with green roof systems.

Accessories

See 'Options’ below and insert requirements.

Standard product features

Primer:

Contact Bauder to confirm substrate suitability if required.

- Activator-Primer (Canister) APR01 - Black:

Synthetic rubber resin-based primer, developed to provide the necessary preparation of substrates prior to the installation of self-adhesive and torch-applied membranes. The spray application offers improved film thickness speed of application (by up to 50% over roller applied products) and quick drying in a matter of minutes.

  • Coverage: Approx. 96 g/m² (300 mm-wide spray one coat, 192 g/m² two coats). Two coats may be required for very porous substrates.
  • Application temperature: +5 to +30°C.
  • Drying time (at 10°C): 5-10 minutes.
  • Colour: Black.
  • Recoat time if left exposed: Four hours.
  • Suitable substrates: Oriented strand board (OSB); plywood; timber; concrete; lightweight concrete or cementitious materials; metal; Bauder self-adhesive underlayers; existing asphalt and bitumen membranes; PIR insulation.
  • Non-suitable substrates: Mica finished surfaces (e.g. KSD Mica); Laminated paper-foil faced insulation; expanded polystyrene (EPS) or extruded polystyrene (XPS) insulations; BauderROCK or mineral wool insulation; BauderGLAS or cellular glass insulation; copper; thermoplastic waterproofing membranes.

Underlayer:

- BauderTEC KSA DUO:

A technically advanced self-adhesive SBS elastomeric bitumen underlayer with “DUO” lap technology to ensure thorough sealing of lap joints, even in lower temperatures. The product features a glass lattice reinforcement for strength and stability.

The product benefits from cleaner, safer and faster installation than traditional torch-applied membranes.

  • Width: 1 m.
  • Length: 7.5 m.
  • Thickness: 3 mm.
  • Weight: 3.5 kg/m².
  • Surface: Top: Foil; Bottom: Peel off release film covering self-adhesive bitumen.
  • Reinforcement: 200 g/m² glass lattice.
  • Cold bending test: Top -25°C; Bottom -30°C.
  • Softening point: >100°C.
  • Tensile strength: Length >1000 N/50 mm; transverse >1000 N/50 mm.
  • Elongation at break: Length >2%; transverse >2%.

Product Options

Air and vapour control layer:

- TEC KSD Mica:

Robust, self-adhesive elastomeric bitumen air and vapour control layer (AVCL), with a mica finished upper surface to allow easy bonding of insulation using appropriate Bauder Insulation Adhesive. One side lap features an 80 mm wide glass fleece along the underside, and a 100 mm strip of aluminium foil above. The other side lap has a thermofusible film on the top surface. This arrangement ensures that laps are heat sealed using hot air or gas torch as appropriate to extrude a bitumen bead, thus ensuring waterproofing integrity.

  • Width: 1.08 m.
  • Length: 10 m.
  • Thickness: 2.5 mm.
  • Weight: 2.5 kg/m².
  • Reinforcement: Polyester coated aluminium foil and 200 g/m² glass fleece.
  • Tensile strength: Length and Diagonal ≥ 1000N/50 mm.
  • Cold bending test: -25°C.
  • Elongation at break: Length and Diagonal ≥ 2%.

- THERM DS1 DUO:

Self-adhesive elastomeric bitumen air and vapour control layer with patented “DUO” lap technology to ensure thorough sealing of lap joints, even in lower temperatures. The product also features thermally activated bitumen stripes on its top surface to provide the bonding compound for the insulation boards. Allows for cleaner, safer and faster installation than traditional torch applied membranes.

  • Width: 1.08 m.
  • Length: 7.5 m.
  • Thickness: 3.5 mm.
  • Weight: 4.5 kg/m².
  • Reinforcement: Polyester coated aluminium foil and 60 g/m² glass fleece.
  • Tensile strength: Length ≥400/50 N/mm and Diagonal ≥ 300 N/50 mm.
  • Cold bending test: -25°C.
  • Elongation at break: Length and Diagonal ≥ 2%

Insulation:

- Type:

BauderGLAS Flatboard or Tapered:

Cellular glass insulation suitable for projects that require a high level of compressive strength and/ or to be non-combustible.

  • Type: Cellular glass flatboard or tapered insulation board.
  • Facing: Glass tissue or none faced (depending upon system).
  • Density: 100 kg/m³.
  • Board size: Contact Bauder for options.
  • Thickness (Flatboard): 50 mm, 60 mm, 70 mm, 80 mm, 90 mm, 100 mm, 110 mm, 120 mm, 130 mm, 140 mm, 150 mm, 170 mm, 180 mm (also available in Tapered).
  • Thermal conductivity: 0.036 W/m·K (may vary dependent on thickness specified).
  • Compressive strength: 0.5 N/mm².

BauderROCK Flatboard or Tapered:

Mineral fibre insulation suitable for projects that require a high level of sound reduction and/ or to be non-combustible, and has a zero GWP and ODP rating.

  • Type: Dual density mineral wool flatboard or tapered insulation board.
  • Facing: Top: 300 g/m² glass fibre fleece; Bottom: Unfaced.
  • Density: 160 kg/m³.
  • Board size: 1200 x 1000 mm.
  • Board thickness (Flatboard): 60 mm, 85 mm, 105 mm, 115 mm, 150 mm, 170 mm, 185 mm (also available in Tapered).
  • Thermal conductivity: 0.039 W/m·K (may vary dependent on thickness specified).
  • Compressive strength: >0.12 N/mm² (minimum 0.08 N/mm²).

BauderVIP 60 mm Flatboard:

  • Type: Vacuum insulation panel with pyrogenic silica vacuum core, 40 mm.
  • Facing: Top: High density PIR, 17 mm; Bottom: Rubber granulate, 3 mm.
  • Density: 13 kg/m².
  • Standard board sizes: 1000 x 1000 mm and 1000 x 500 mm.
  • Standard board thickness: 60 mm.
  • Thermal conductivity: 0.009 W/m·K.
  • Compressive strength: >0.12 N/mm².

BauderVIP 80 mm Flatboard:

  • Type: Vacuum insulation panel with pyrogenic silica vacuum core, 60 mm.
  • Facing: Top: High density PIR, 17 mm; Bottom: Rubber granulate, 3 mm.
  • Density: 17 kg/m².
  • Board sizes: 1000 x 1000 mm, 1000 x 500 mm.
  • Board thickness: 80 mm.
  • Thermal Conductivity: 0.009 W/m·K.
  • Compressive strength: >0.12 N/mm².

PIR FA Tapered board 1:60:

A range of tapered closed-cell, polyisocyanurate (PIR) insulation boards.

  • Type: Rigid closed-cell polyisocyanurate (PIR) roofboard: To BS EN 13165.
  • Facing: Black aluminium foil to both faces.
  • Density: >30 kg/m³.
  • Standard board size: 1200 x 1200 mm.
  • Board thickness: Contact Bauder for options.
  • Thermal conductivity: 0.022 W/m·K (may vary dependent on thickness specified).
  • Compressive strength: >0.12 N/mm².
  • PIR index: >250 (extremely high dimensional stability).

PIR FA-TE Flatboard:

A range of flat closed-cell, polyisocyanurate (PIR) insulation boards.

  • Type: Rigid closed-cell polyisocyanurate (PIR) roofboard: To BS EN 13165.
  • Facing: Aluminium foil to both faces.
  • Density: >30 kg/m³.
  • Standard board size: 1200 x 600 mm.
  • Board thickness: 30 mm, 40 mm, 50 mm, 60 mm, 80 mm, 100 mm, 120 mm, 140 mm, 160 mm.
  • Thermal conductivity: 0.022 W/m·K (may vary dependent on thickness specified).
  • Compressive strength: >0.12 N/mm².
  • PIR index: >250 (extremely high dimensional stability).

Capping sheet:

- K5E:

Torch-applied, heavy duty, elastomeric bitumen, mica finished capping sheet, 5 mm-thick. Features a spunbond polyester reinforcement to allow the finished product to cope with structural movement without fracture. Its mica finish means that it has no integrated UV protection, therefore is only suitable for applications where it will be covered with hard landscaping such as pavers or promenade tiles.

  • Width: 1 m.
  • Length: 5 m.
  • Thickness: 5 mm.
  • Weight: 5.8 kg/m².
  • Surface: Top: Mica; Bottom: Thermofusible polyethylene.
  • Reinforcement: 250 g/m² recycled spunbond polyester.
  • Cold bending test: -30°C.
  • Softening point: >110°C.
  • Tensile strength: Length >800 N/50 mm; transverse >800 N/50 mm.
  • Elongation at break: Length >40%; transverse >40%.

- K5K:

Torch-applied, heavy duty, elastomeric bitumen, mineral finished capping sheet, 5.2 mm-thick. Features a spunbond polyester reinforcement to allow the finished product to cope with structural movement without fracture, and a mineral finish to provide protection against UV degradation. Expandable graphite fire retardant is also incorporated to reduce spread of flame and the product is available in a choice of three colours.

  • Width: 1 m.
  • Length: 5.2 m.
  • Thickness: 5 mm.
  • Weight: 6.5 kg/m² (Charcoal Grey); 6 kg/m² (Natural Slate, Brown).
  • Surface: Top mineral chippings.
  • Bottom: Thermofusible polyethylene.
  • Reinforcement: 250 g/m² spunbound polyester.
  • Cold bending test: -36°C.
  • Softening point: >120°C.
  • Tensile strength: length >1000 N/50 mm; transverse >1000 N/50 mm.
  • Elongation at break: length >45%; transverse >45%.

Accessories:

- Bauder GRP Trim:

GRP roof edge Trim for use with Bauder bituminous roof systems. Available colours of either grey or black and a choice profiles to suit the requirements of most projects.

- Bauder Aluminium Termination Bar:

Natural finish aluminium alternative to a lead counterflashing for use at upstand details to give protection to the top edge of the waterproofing. It should be restricted to use on upstands where a chase cannot be cut into the wall.

- Bauder GRP Termination Bar:

Black glass reinforced plastic (GRP) alternative to a lead counterflashing for use at upstand details to give protection to the top edge of the waterproofing. It should be restricted to use on upstands where a chase cannot be cut into the wall.

- Bauder lightning conductors:

Lightning conductor clips are a specially designed secure clip that allows for movement.

  • Bauder Lightning conductor - Type 4: Polyvinyl chloride (PVC) coated or bare conductor.

- Bauder insulated rainwater outlets:

For maintaining thermal continuity at drainage points. Suitable for warm, cold and inverted roof construction, the high thermal value of the rigid foam body prevents condensation from forming on the underside of the outlet.

Designed for use when connecting to conventional drainage systems, with excellent flow rate performance and is suitable for both new build and refurbishment projects. Outlets are included in the Bauder waterproofing system guarantee as they are integrated components.

Flow rate figures (where applicable) are based on BS EN 12056:3:2000, typically taken using a 35 mm header of water including leaf grille:

  • Bauder Bitumen Compact Vertical Outlet DN100: Insulated internal outlet, 6.1 L/s.
  • Bauder Bitumen Vertical Outlet DN70: Insulated internal outlet, 7.1 L/s.
  • Bauder Bitumen Vertical Outlet DN150: Insulated internal outlet, 7.2 L/s.
  • Bauder Bitumen Warm Roof Refurb Outlet DN63: Insulated internal outlet, 6.1 L/s.
  • Bauder Bitumen Warm Roof Refurb Outlet DN90: Insulated internal outlet, 5.7 L/s.
  • Bauder Bitumen Refurb Outlet DN95 – Un-insulated straight drop outlet, designed to ensure the maximum flow rate of the existing downpipe is not exceeded.
  • Bauder Bitumen Refurb Outlet DN125 – Un-insulated straight drop outlet, designed to ensure the maximum flow rate of the existing downpipe is not exceeded.
  • Bauder Insulated Parapet Outlet DN100 including pre-assembled pipe and dome grate: 0.6 L/s connected to external pipework; 0.7 L/s connected to external hopper.
  • Bauder Bitumen Blue Roof Vertical Outlet DN70: Insulated internal outlet. To be used in conjunction with Bauder Bitumen Blue Roof Flow Restrictor only. Bauder Bitumen Blue Roof Vertical Outlet DN70 (when used with Bauder Bitumen Blue Roof Flow Restrictor) flow rates are project specific and obtained via Bauder Technical.
  • Bauder Bitumen Blue Roof Flow Restrictor. Baseplate has a number (1-12) of 10mm restrictive flow holes bespoke to the project. Bauder must be consulted to carry out this bespoke design.
  • Bauder Parapet Emergency Overflow Stainless Steel DN70: Emergency overflow/ tell-tale.

- BauderSOLAR Photovoltaic Mounting System:

Bauder Flat roof PV mounting solution for framed solar modules. The mounting units are secured to the roof using a membrane-to-membrane welding technique. This installation method means that the roof is not compromised by penetrations for fixings nor is it ballasted, which would add additional weight loading to the roof. Specifically designed to be installed on Bauder bituminous or single ply waterproofing systems and provide a lightweight, low risk and quick to install mounting solution for framed solar modules.

- Bauder LiquiFIBRE Detailing Kit:

Fast curing waterproofing resin containing fibre reinforcement that can be used for detailing awkward shapes or inaccessible areas where using LiquiDETAIL is impractical. PMMA-based resin that requires a catalyst and is solvent, isocyanate and halogen free.

- Bauder LiquiDETAIL:

Cold liquid applied fast curing waterproofing resin that can be used on upstands and details. PMMA-based resin that requires the addition of catalyst to trigger curing and is solvent, isocyanate and halogen free.

- Bauder rooflights/ glazing/ ventilation:

All these glazing products are fully compatible with the roof waterproofing systems. Consult Bauder for details and insert requirements.

  • BauderDOME Rooflight.
  • Bauder Euroglaze Rooflight.
  • Bauder Special Modular Rooflight.
  • Bauder Continuous Rooflight.
  • Bauder Walk-on Rooflight.
  • Bauder Direct Glazing.
  • Bauder AOV.
  • Bauder Modular Link Glazing.
  • Bauder Structural Rooflight.
  • Bauder Fire Rated Rooflight.

Third party certifications
  • Certificate: 10/4744
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