SuperFoil Insulation

A 1963 Vanwide railway goods wagon with plans to turn it into a garden room for a family. To get the wagon to a usable state, a full strip out was required, leaving only the metal casing of the original wagon remaining. Once the wagon was stripped back, there wasn’t much metal remaining for the roof, only six thin metal trusses were left. Due to the shape of the wagon, insulation was needed that not only performed well but was fully flexible to fit the arched roof. It was also important that the insulation had a shallow profile to fit into the narrow space. Looking to insulate the 2m x 5m roof, careful consideration had to be given to retaining the original look of the carriage.

A 200 sqm, highly energy-efficient new build project in a remote location in the Highlands of Scotland. Built using sustainable materials, and with the timber frame sourced locally and wood fibre insulation used alongside SuperFOIL Insulation throughout. Powered throughout the year using solar PV and battery storage.Looking to increase the thermal resistance of the building envelope in order to reduce energy usage. With the building using an air source heat pump and underfloor heating, they wanted to make sure that any heat loss was minimised and it was vital that they chose the correct insulation for the walls and roof.Solution: SuperFOIL SF19+ is a multifoil product with a total of 11 layers, made of wadding, aluminium coated PET layers and Foil Laminated Outer Layers. At only 40mm thick and providing an R-value of 2.14 when used in a roof, SF19 can be used on its own or in combination with other types of insulation. A fully flexible product that provides a vapour control layer as well as acting as a radiant barrier.

An enormous 10 story balloon made by the worlds leading balloon manufacturer, Cameron Balloons, is made using SFTV. Our Reflective Thermal VCL was used in thousands of homes and building projects all over the UK and EU, it was chosen for this successful round the world record attempt for its incredible strength and reflective properties. In fact, this strength was essential to withstand the extreme temperatures, altitudes and wind speed in excess of 200 kph the balloon was subjected to.

Built-in 1871 as a police station with four cells and accommodation for the constable and his family. This imposing Grade II Listed property has been renovated to combine the best of traditional materials and craftsmanship, with new technologies. Achieving the target U values without adding too much thickness so the period features could be retained. Caroline and Peter approached SuperFOIL to find solutions for their project and they chose SuperFOIL SF40 to bring the property up to the high thermal performance they required. SuperFOIL offered solutions to exceed the required u-values under building regulations. Caroline chose 2 layers of SF40 in the roof area to achieve 0.14 and a single layer of SF40 in the walls to achieve 0.23 keeping the structure thin enough to retain the period features that were so important to this historic building.

A conversion of an old office block based in Wick, UK. Purchased for the price of £1.35m, with the impressive plan to convert the old offices into 30 residential units containing a mix of studio and one-bedroom apartments.

Herefordshire Housing Association, announced plans of a five year project with the aim of improving the energy efficiency levels of its entire housing stock, which includes over 500 Cornish type houses across Herefordshire. Many of these homes were built between 1946 and the 1960’s as a ‘temporary’ solution to the post-war housing crisis and they are easily recognised because of their distinctive Mansard roof structure.The contractors, Merriman Roofing and distributor Encon Insulation were given the target of improving the thermal performance of this insulation in the Mansard roofs to a u-value of 0.30 W/m²K, while minimising the disruption to residents which wouldn’t have been possible using traditional means. Because the houses were occupied, all improvement works needed to be carried out from the outside to minimise the impact on the occupants. Unfortunately, due to the Mansard roof which covers the second storey of the building, it’s difficult to significantly improve the energy efficiency of the homes using traditional materials and tools, with a u-value target of 0.30 W/m2.K, traditional insulation was too thick. In the past, efforts to improve the insulation of the Cornish-type homes have been limited by the design of the roof. Achieving a good fit within the timber frame using externally applied options has proved to be challenging due to the narrow cavity between the interior wall and the exterior roof and applying products from inside can typically be disruptive and intrusive for occupants.After visiting the houses that required new insulation, our experts came to the conclusion that our SuperFOIL SF40 multifoil insulation would be the perfect solution to the problem. Because SF40 measures to be just 65mm thick when installed, it was a suitable fit for the unusual Cornish-type properties and their distinctive roofs which only allow a narrow space for insulation. Working with, Herefordshire Housing, Encon and Merriman Roofing Contractors Ltd, we have supplied enough insulation to provide for over 500 houses, improving heat retention in the winter and energy efficiency throughout the year. SuperFOIL worked very closely with Hereford Housing Ltd and Merriman Roofing Contractors Ltd to offer a bespoke solution. SF40 was up to the challenge achieving 0.26 W/m2.K, significantly exceeding their target value. A single layer of SF40 provided maximum performance, minimal thickness, improved air-tightness, radiant barrier, huge cost savings and less disruption to the residents.

Using a combination of SF40, SFTV and PIR board to achieve a lower U-value of 0.17 for a new build extension project.

One Hyde Park, owned by CPC Group, is a high-end residential and retail park. Due to the nature and standard of the construction, developers required the highest quality tools, equipment and materials to construct the building. The ambition was to keep the design lines sleek, elegant and spacious, while still achieving the required high thermal performance expected in in a modern prestigious development in the heart of London. Insulating the floors introduced another level of complexity and so the search for something that was up to the challenge began.After meeting with developers, our experts concluded that SuperFOIL SFUF would be the most practical and efficient solution to the project. With a slim profile of just 6mm and R value of 0.8, SFUF gives a great solution where floor depths are limited. SFUF has a slightly different build-up to our typical roof / wall products in that it doesn’t include layers of wadding, this makes it much slimmer and less compressible, making it an ideal combination for solid floor applications. Unlike our other products, SFUF is also typically installed with no air gaps which, again, contributes to its slim profile. The top layer of SFUF is a polythene membrane which provides protection allowing it to be screeded onto directly with no need for additional layers to be installed. This also makes SFUF ideal for use with underfloor heating systems. The application of SuperFOIL SFUF was a success and the building was finished in 2010. Starting at £20million, One Hyde Park residential properties began selling soon after the completion of the complex. SuperFOIL SFUF provided a solution to achieve a high level of thermal performance in this prestigious development. SFUF has an impressive thermal r-value achieving excellent performance in a minimal amount of space 

The unique and stunning curved blue glass cladding specified for the new hospital posed several design challenges. The insulation used needed to provide high thermal performance, be able to conform the curved surface and be completely non-combustible since the building is in excess of 18m. SuperFOIL Insulation was approached to provide replacement insulation that would meet all fire safety standards and which could be applied without requiring changes to the exterior or interior design of the building. After careful consideration as to what would be the most suitable solution, we supplied 5,500m² of our non-combustible SFNC insulation. SuperFOIL SFNC is the only insulation of its kind to be certified by the Building Research Establishment (BRE) as European Class A1 Non-Combustible, which is the highest possible rating of fire safety.

The unique and stunning curved blue glass cladding specified for the new hospital posed several design challenges. The insulation used needed to provide high thermal performance, be able to conform the curved surface and be completely non-combustible since the building is in excess of 18m. SuperFOIL Insulation was approached to provide replacement insulation that would meet all fire safety standards and which could be applied without requiring changes to the exterior or interior design of the building. After careful consideration as to what would be the most suitable solution, we supplied 5,500m² of our non-combustible SFNC insulation. SuperFOIL SFNC is the only insulation of its kind to be certified by the Building Research Establishment (BRE) as European Class A1 Non-Combustible, which is the highest possible rating of fire safety.

Completed in 2016, The Woodsman’s Treehouse is a unique property set high up in the branches of a 200-year-old oak tree in Dorset. The fantastic property is six metres tall and sits 30 feet up in the trees.The Woodsman’s Treehouse needed high performing insulation for the walls in order to keep its guests warm year-round. Due to the already compact area he was building the treehouse in, Guy didn’t want to compromise on space when it came to the thickness of the walls. He needed space saving insulation that still maintained the performance levels of traditional insulation, in order to make sure the heat produced from the wood burner didn’t escape from the building.SuperFOIL provided the project with our SF60 multifoil insulation, which is the world’s highest performing multifoil. The insulation is just 100mm thick, so was the perfect solution to ensure space wasn’t compromised, whilst still offering high thermal performance. The insulation has a 3-in-1 design which consists of three layers- insulation, vapour control and radiant barrier. What this meant was that the treehouse would be protected from condensation whilst still maintaining the right temperature, whatever the season. Offering excellent value for money, SF60 is ideal for both new build or retrofit projects and is certified by BBA and LABC, ensuring it meets the needs of building regulations. The insulation is also made from 40% recycled materials and is fully recyclable at the end of its 50+ year lifespan, so contributed to the sustainability of the project.

As part of the £17.6 billion Crossrail project, Tottenham Court Road underground station was given a major transformation. Located in the heart of London’s West End, Tottenham Court Road was expanded with a new underground station and ticket hall and a second integrated ticket hall.Due to the huge reconstruction of the the station, it was in need of a modern, high performance and non-combustible insulation solution which wouldn’t have a visible impact on the overall design of the station. A combination of attributes that traditional insulation products struggle to deliver.