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Aluminium Kalzip/ FalZinc Foldable Roof System - Traditional Roofing System
Aluminium Kalzip/ FalZinc Foldable Roof System - Traditional Roofing System

Verified 4 months ago

Kalzip Ltd

Non-ventilated Aluminium Foldable Roof

Verified 4 months ago

Kalzip Ltd

Ventilated Aluminium Foldable Roof

Summary
Kalzip Foldable Aluminium is the ideal material for traditional roofing techniques. Almost any shape can be formed.
Kalzip Foldable Aluminium is the ideal material for traditional roofing techniques. Almost any shape can be formed.
Application

Falzinc is a corrosion resistant aluminium strip and sheet for roof coverings. Falzinc is suitable for a wide range of applications including private housing construction, public buildings, historic buildings, sports and leisure facilities, commercial buildings as well as urban renewals and regeneration schemes.

Falzinc is a corrosion resistant aluminium strip and sheet for roof coverings. Falzinc is suitable for a wide range of applications including private housing construction, public buildings, historic buildings, sports and leisure facilities, commercial buildings as well as urban renewals and regeneration schemes.

Description

Falzinc is a corrosion resistant aluminium strip and sheet for roof coverings. Falzinc is suitable for a wide range of applications including private housing construction, public buildings, historic buildings, sports and leisure facilities, commercial buildings as well as urban renewals and regeneration schemes.

Composition:

Core of sea-water resistant aluminium alloy with a pre-patinated zinc surface to both sides. This metallic surface layer has the ability to protect areas of the surface damaged during seam forming or installation.

Protection:

Falzinc is supplied with a protective film. This protects the surface against dirt and damage during storage and installation.

Folding:

Falzinc can be processed with all devices and machines that are commonly used.

Longitudinal joints:

The types of joints commonly used are:

  • Double Standing Seam.
  • Batten rolls.
  • Angled Standing Seam (steep inclines only).

Roof Structures and Ventilation:

Falzinc is suitable for covering ventilated roof structures. The advantage of this roof construction is that minor amounts of moisture that might penetrate into the roof structure from the inside of the building due to an ineffective vapour control layer, will be safely carried off in the ventilation cavity. Falzinc is also suitable for covering non-ventilated roof structures if the vapour control layer prevents moisture penetration of the construction.

Roof Pitch:

The recommended minimum roof pitch for Falzinc coverings is generally 7°. With appropriate additional sealing measures, lower roof pitches down to 3° are technically possible.

Support Structure:

Falzinc must be fully supported throughout its entire area. The deck must be even and suitable for the attachment of clips using nails and screws.

Underlay:

Separation or ‘slip’ layers are used to:

  • Prevent corrosive influences from aggressive wood protection agents or alkaline influences from fresh concrete or mortar.
  • Aid movement due to thermal expansion/ contraction.

Length of strip:

For normal installation, this is limited to 10 m, with use of appropriately designed fixing components. Length up to 15 m is possible; above that transverse joints are required, the design of which depends upon the roof pitch.

Cover Width:

The cover width of the installed strip is the coil width minus side laps. For a coil width of 600 mm with a double standing seam fold, the two side laps would be 35 mm and 45 mm. The overall cover width would therefore be 520 mm with a double standing seam height of 25 mm.

Fixing:

Standing seams joints are fixed with clips folded into the seam. For Falzinc, clips are one-part or multi-part stainless steel (at least 0.4 mm thickness). Fixing must to allow for thermal expansion. The number of clips required differs according to wind loads. Maximum distance between clips is 500 mm.

Features and benefits:

  • Very high corrosion resistance.
  • Light weight.
  • Ease of handling and installation.
  • Optimised properties for skilled metalworking.
  • Can be combined with construction materials of aluminium, titanium and zinc.
  • Highly distinctive, traditional weathered zinc appearance.
  • Lowered weather erosion rate than zinc.
  • Excellent durability due to the sea-water resistant aluminium base material.
  • Fully demountable and recyclable.
  • Aluminium sheets are manufactured in accordance with BS EN 485, BS EN 507, BS EN 515 and BS EN 573.

Falzinc is a corrosion resistant aluminium strip and sheet for roof coverings. Falzinc is suitable for a wide range of applications including private housing construction, public buildings, historic buildings, sports and leisure facilities, commercial buildings as well as urban renewals and regeneration schemes.

Composition:

Core of sea-water resistant aluminium alloy with a pre-patinated zinc surface to both sides. This metallic surface layer has the ability to protect areas of the surface damaged during seam forming or installation.

Protection:

Falzinc is supplied with a protective film. This protects the surface against dirt and damage during storage and installation.

Folding:

Falzinc can be processed with all devices and machines that are commonly used.

Longitudinal joints:

The types of joints commonly used are:

  • Double Standing Seam.
  • Batten rolls.
  • Angled Standing Seam (steep inclines only).

Roof Structures and Ventilation:

Falzinc is suitable for covering ventilated roof structures. The advantage of this roof construction is that minor amounts of moisture that might penetrate into the roof structure from the inside of the building due to an ineffective vapour control layer, will be safely carried off in the ventilation cavity. Falzinc is also suitable for covering non-ventilated roof structures if the vapour control layer prevents moisture penetration of the construction.

Roof Pitch:

The recommended minimum roof pitch for Falzinc coverings is generally 7°. With appropriate additional sealing measures, lower roof pitches down to 3° are technically possible.

Support Structure:

Falzinc must be fully supported throughout its entire area. The deck must be even and suitable for the attachment of clips using nails and screws.

Underlay:

Separation or ‘slip’ layers are used to:

  • Prevent corrosive influences from aggressive wood protection agents or alkaline influences from fresh concrete or mortar.
  • Aid movement due to thermal expansion/ contraction.

Length of strip:

For normal installation, this is limited to 10 m, with use of appropriately designed fixing components. Length up to 15 m is possible; above that transverse joints are required, the design of which depends upon the roof pitch.

Cover Width:

The cover width of the installed strip is the coil width minus side laps. For a coil width of 600 mm with a double standing seam fold, the two side laps would be 35 mm and 45 mm. The overall cover width would therefore be 520 mm with a double standing seam height of 25 mm.

Fixing:

Standing seams joints are fixed with clips folded into the seam. For Falzinc, clips are one-part or multi-part stainless steel (at least 0.4 mm thickness). Fixing must to allow for thermal expansion. The number of clips required differs according to wind loads. Maximum distance between clips is 500 mm.

Features and benefits:

  • Very high corrosion resistance.
  • Light weight.
  • Ease of handling and installation.
  • Optimised properties for skilled metalworking.
  • Can be combined with construction materials of aluminium, titanium and zinc.
  • Highly distinctive, traditional weathered zinc appearance.
  • Lowered weather erosion rate than zinc.
  • Excellent durability due to the sea-water resistant aluminium base material.
  • Fully demountable and recyclable.
  • Aluminium sheets are manufactured in accordance with BS EN 485, BS EN 507, BS EN 515 and BS EN 573.
Product certifications
Color
Silver, Black, Blue, Bronze, Copper, Grey, Other
Silver, Black, Blue, Bronze, Copper, Grey, Other
Finish
Zinc plated
Zinc plated
Material
Aluminium
Aluminium
Shape
Diamond, Formless, Rectangle, Square, Trapezoid, Other
Diamond, Formless, Rectangle, Square, Trapezoid, Other
Length
Bespoke
Bespoke
Width
Bespoke
Bespoke
Height
Bespoke
Bespoke
Warranty description
Other
Other

Specification

Description
Foldable roof system.
Foldable roof system.
System manufacturer
Kalzip Ltd.
Kalzip Ltd.
Membrane
Structured breather membrane (supplied by others).
-
Insulation
Manufacturer's standard.
Manufacturer's standard.
Air and vapour control layer
Manufacturer's standard.
Manufacturer's standard.
Substrate
Existing roof boarding., Other.
Existing roof boarding., Other.
Sheet underlay
-
-
Material
Delta Trela Plus., Other.
-
Fasteners
Staples., Clout nails.
Staples., Clout nails.
Aluminium
Aluminium long strips., Aluminium traditional sheets.
Aluminium long strips., Aluminium traditional sheets.
Longitudinal joints
-
-
Form
Standing seam joints - double., Standing seam joints - angled., Batten roll joints.
Standing seam joints - double., Standing seam joints - angled., Batten roll joints.
Fixing standing seam joints
Stainless steel clips.
Stainless steel clips.
Fasteners to substrate
Stainless steel fixings.
Stainless steel fixings.
Cross joints
-
-
Form
Not required., Single-lock welts., Other.
Not required., Single-lock welts., Other.
Eave details
-
-
Form
Standing seam eaves terminations., Other.
Standing seam eaves terminations., Other.
Ridge and hip details
-
-
Form
Batten roll ridges and hips., Other.
Batten roll ridges and hips., Other.
System accessories
Not required., SikaFast 5211 fast-curing two-part structural adhesive.
Not required., SikaFast 5211 fast-curing two-part structural adhesive.
Membrane
-
Breather membrane (supplied by others).
Material
-
220 g/m² polyester geotextile., Delta Trela Plus., Other.

Additional properties

Verge detail
Standing seam termination., Batten roll termination., Other.
Standing seam termination., Batten roll termination., Other.
Grade
EN AW-3105.
EN AW-3105.
Sheet width
600 mm., 670 mm., Other.
600 mm., 670 mm., Other.
Sheet thickness
0.7 mm., 1 mm.
0.7 mm., 1 mm.
Colour
Titan silver., Other.
Titan silver., Other.
Roof pitch
3–7°.
3–7°.
Side laps
35 and 45 mm.
35 and 45 mm.

Sustainability data

Contains Red List materials
No
No
Country of material origin
Germany
Germany
Country of product manufacture
Germany
Germany
Material
Aluminium
Aluminium
Recyclability
100%
100%
Recycled content
-
-
Expected Life
Lifetime
Lifetime