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Aluminium Kalzip Standing Seam - Structural Deck Roof System - Standing Seam Roofing and Cladding
Aluminium Kalzip Standing Seam - Structural Deck Roof System - Standing Seam Roofing and Cladding
Aluminium Kalzip Standing Seam - Structural Deck Roof System - Standing Seam Roofing and Cladding

Verified 4 months ago

Kalzip Ltd

Verified 4 months ago

Kalzip Ltd

Verified 4 months ago

Kalzip Ltd
Summary
Kalzip standing seam system comprising of aluminium outer skin, E-clips and tophats with lightweight non-combustible insulation, vapour control layer and an inner structural deck profile.
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Application

Aluminium Standing Seam system for roof and wall applications.

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Description

Kalzip structural decking provides an economical solution for long span installations and eliminates the need for purlins.

For enhanced acoustic absorption, decking sheets can be perforated and can support mass, such as increased insulation or board, which may be introduced for more rigorous acoustic specifications.

With a choice of steel or aluminium, a selection of profiles, gauges and sheet lengths – this range of products has been developed to extend the versatility of Kalzip, making it suitable for a wide range of applications.

As a general rule, steel is cost effective and provides the optimum in loading and spanning capability; whereas aluminium offers exceptional durability in buildings with high humidity levels such as swimming pools and wet industrial process plants, e.g. paper mills.

Where structural decking is installed there is a reduced requirement for secondary steelwork. The Kalzip structural decking sheet is generally laid transverse to the direction of the Kalzip standing seam roof sheet and spans between the main steel rafters. Typical rafter centres would be approximately 3 to 8 metres.

The Kalzip clips are installed in a diagonal layout so that all external roof loads can be evenly distributed to the structural decking sheet. The frequency of clips may be increased at the perimeter of the building where higher wind loads occur.

The gauge and profile of the Kalzip structural decking sheet is therefore determined by the rafter centres, all external roof loads, internal wind loads, service loads (e.g. lighting) and the dead weight of the construction components.

The complete range of Kalzip 65, 50 and AF standing seam profiles are suitable for use with Kalzip structural decking.

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Product certifications
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Color
Bronze, Gold, Copper, Other
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Finish
Galvanized, Textured, Anti-graffiti, Anodized, Coated, Copper, Embossed, Metallic, Gloss, Mill, Matt, PVdF, Painted, Powder-coated, Pre-weathered, Stainless steel
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Material
Aluminium, Copper, Stainless steel, Zinc, Steel, Rock mineral wool, Glass mineral wool, Metal
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Shape
Other
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Length
Bespoke
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Width
Bespoke
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Height
Bespoke
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Warranty description
15 year, 20 year, 25 year, 30 year, 35 year, 40 year, Ten year, Other
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Specification

Liner sheets
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Material
Kalzip Structural Deck D32/1000., Kalzip Structural Deck D35/900., Kalzip Structural Deck D46/900., Kalzip Structural Deck D60/800., Kalzip Structural Deck D100/700., Kalzip Structural Deck D137/930., Kalzip Structural Deck D153/840., Kalzip Structural Deck D158/750., Kalzip Structural Deck D159/750., Kalzip Structural Deck D200/750., Kalzip Structural Deck D210/600.
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Primary fasteners
5.5 mm diameter carbon steel self-drilling fasteners (SD-3-T15-5.5x25).
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End and side laps
Side laps to be stitched at maximum 400 mm centres with 4.8 mm diameter carbon steel self-drilling stitching fasteners (SL2-T-4.8x20).
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Air and vapour control layer
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Material
Kalzip VCL Clear - Reinforced virgin polyethylene with 530 MNs/g vapour resistivity.
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Sealing
Seal with one row of sealant tape, not less than 50 mm.
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Spacers
Support clips, steel reinforced polyamide Kalzip E-clips type E180 fixed to 30 mm deep steel tophats channels.
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Thermal insulation
Kalzip Plus40 Insulation, 210 mm.
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Firestops
To accurately match sheet profile. Adhesive recommended by profile filler manufacturer.
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External sheets
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Material
Kalzip Standing Seam 65/305., Kalzip Standing Seam 65/400., Kalzip Standing Seam 65/500., Kalzip Standing Seam AF333., Kalzip Standing Seam AF434., Kalzip Standing Seam AF537.
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Primary fasteners
6 mm diameter stainless steel torque controlled fasteners (SDK3-S-377-6.0x45).
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Secondary fixings
Steel tophats to be secured to steel saddles at purlin positions.
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End and side laps
Sheets to be supplied in continuous lengths and mechanically seamed to support clips with Kalzip zipping machine.
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Soffit
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Support
Frequency of soffit supports determined by project engineer.
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Gutters
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Material
Gutters to be sourced through the Kalzip approved installer.
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Support
Frequency of gutter supports determined by project engineer.
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System accessories
Extruded aluminium alloy (EN AW-6061) gable end hooks., Extruded aluminium alloy (EN AW-6063) drip angle 40 x 20 mm., Extruded aluminium alloy (EN AW-6063) flat bar 22 x 6 mm., Extruded aluminium alloy (EN AW-6063) gable end channel., Extruded aluminium alloy (EN AW-6063) tolerance gable clip extrusion., Fabricated aluminium alloy (EN AW-3004) flashings., Fabricated aluminium alloy (EN AW-3004) ridge closures (KZ 65/400)., Fabricated welded soaker units., Kalzip profile eaves fillers., Kalzip profile ridge fillers.
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Additional properties

Gauge
0.70 mm gauge hot-dip zinc coated steel.
, 0.90 mm gauge hot-dip zinc coated steel., 1.20/1.25 mm gauge hot-dip zinc coated steel., 0.90 mm aluminium., 1.20 mm aluminium., 1.50 mm aluminium.
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Thermal transmittance (U-Value)
0.20 W/m²K.
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Bearing width
58 mm (minimum).
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Type
Kalzip profiled fillers - Closed cell cross-linked polyethylene with a minimum density of 30 kg/m³.
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Thickness
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Finish
Aluminium, AluPlusPatina., Aluminium, natural stucco embossed., Aluminium, with a PVDF paint coating., Aluminium, with an HPC paint coating., AluPlusZinc., Copper., Stainless steel.
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Shape
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Dimensions
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Third-party certification
British Board of Agrément Certification No. 98/3481.
Institute fur Bautechnic Zulassungbescheid N R 14.1-181.
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Movement joints
Movement joint cover detail to be as per Kalzip Ltd recommended detail KZ-0-MISC-K-8-006.
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Fixing method
Fixing sheets generally:
Remove all drilling swarf, dust, debris and any other foreign matter before finally fixing sheets into position. Protect sheets adequately during fixing and up to practical completion against mechanical damage, corrosion and disfigurement. Rectify any defects as quickly as practicable to minimise damage and nuisance. Install fasteners to correct tightness using any special tools recommended by the manufacturer.
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Installation
Kalzip sheets to be installed by mechanically seaming sheets to support clips with Kalzip zipping machine.
Kalzip sheets to be installed as per cladding manufacturer's instructions, British Board of Agrément Certification No. 98/3481 and Institute fur Bautechnic Zulassungbescheid N R 14.1-181.
Only roofing contractors who are members of Kalzip Ltd’ approved roofing contractors programme should be employed to install Kalzip roofing.
Approved roofing contractor is to provide on site fully trained.
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Solar system
Not required., Kalzip DICONAL mounting system mechanically fixed to Kalzip standing seam profiles without penetrating the roofing material. Fixing method to comply with the manufacturer’s recommendations, ensuring the integrity of the roofing system and compatibility with project-specific requirements.
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Sustainability data

Contains Red List materials
No
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Country of material origin
Germany
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Country of product manufacture
United Kingdom
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Manufacturing plant location
110 Hall Wood Ave, Saint Helens WA11 9WB, UK
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Material
Aluminium, Copper, Stainless steel, Zinc, Steel, Rock mineral wool, Glass mineral wool, Metal
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A1–A3 ('Production stage')

Embodied carbon as defined in BS EN 15804

Lower emissions

Normalized unit
9.61 kg CO₂ eq/kg
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Declared unit
9.61 kg CO₂ eq/kg

Certified

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Recyclability
Excellent
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Recycled content
100 %
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Expected Life
40 year
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