"steel structures"

At the new 6,000-seater Jordal Amfi ice hockey stadium in Oslo, Norway, player and spectator safety is a top priority. The stadium owner wanted a coating system which included passive fire protection, so, when Danish-based Give Steel was contracted to produce the steel structures, they had to not only meet the customer specification for fire protection but also consider the logistics of the project.The steel pieces were produced in Denmark, and Give Steel needed a coating system that was robust enough to protect the steel during transportation and erection onsite.

During the initial stages, Express Interiors - one of the largest contracting firms in Victoria worked closely with the Rondo team to provide details for operable walls (reduced the need for structural steel) and stacked walls (alternative to structural steel major saving for the builder).

Occupying a 2134m2 block of premium land, Leopold residential apartments is one of the newest commercial/residential developments in Melbourne’s residential and business district. The project involved the internal demolition of existing commercial fit out, the construction of an additional six levels and the fit-out of 174 residential apartments as well as four office tenancies. The works undertaken comprised of a new wall facade, the attachment of 97 new balconies to the existing structure, and installation of a structural steel transfer level with lightweight floor system (Powerscope).

Rondo became involved with the project in mid-June when approached about using our Studs to make up the main walls that separate the building into individual shop outlets. As there was no time for the Contractor to source structural steel (which would take up to five weeks).

Rondo will feature throughout the building utilising the popular KEY-LOCK Suspended Ceiling System, as well as Steel Stud and Track. When gazing out of the large open windows from the magnificent structures, the views of the city skyline and rolling hills are exceptional. Clyde Quay Wharf residents are undoubtedly treated to the best of both worlds with the epitome of urban living and coveted waterfront lifestyle.

Fogarty Bros, who are the main commercial plasters in Bundaberg for over 15 years, were contracted to install the internal and external linings. Due to the region’s conditions, external wall designs for cyclonic conditions were needed, pre-construction meetings were needed to discuss benefits and limitations. The builder used extra structural steel where needed and custom suit windows to fit the Rondo design.

This massive project took two years of construction to complete, and Rondo’s technical services team were able to provide design solutions for challenging areas in the project. This included a heavy gauge 150mm Steel Stud Wall Framing System which required alignment with and concealment of the structural frame of the building, and a 6 metre high internal dividing wall that was subjected to higher internal pressures due to the louvres installed.

MP Group were charged with managing the installation and finishing of all internal and external walls and this is also where Rondo offered our support. With the external structural steel framing having been installed 150mm out of position, Rondo’s Technical Services Team came to the rescue and designed an external stud wall system using our MAXIframe External Wall Framing System to ‘fill the gap,’ including design of special header bracing details to support the wall.

Melbourne’s CBD features a $230 million Victoria Police ‘super’ complex. Designed by Woods Bagot Architects, the 12 level, 27,000m2 project provided Rondo Victoria’s Charlie Khoury with the opportunity to work with their project team in the early design process to come up with solutions to meet their architectural requirements. Together with Rondo’s technical services engineers many solutions were found such as how to satisfy a requirement for the many free-standing walls to be constructed without using structural steel.

Recognized for its maritime importance by Napoleon Bonaparte, the Port of Antwerp is the second largest port in Europe and fifth largest in the world, and has had a significant impact on European history. Appropriately known as “the Diamond Capital of the World,” Antwerp sees $16 billion in polished diamonds pass through its exchanges each year, with the city boasting an overall turnover of $54 billion in the gemstone.By 2007, however, the Port of Antwerp had outgrown its office space. To maintain the port’s prominence in an ever expanding international arena, the city needed a sustainable, future-proof workplace, with a design that represented the city’s past, present and future.To compliment the iconic structure and allow future workforce expansion, the building needed iconic washroom facilities that guaranteed sophistication, privacy, and the flexibility to grow. To deliver on these lofty washroom design requirements, Zaha Hadid Architects turned to ASI Group Europe. Custom-made, extra-height black Alpaco partitions provide superior privacy in the stunning washrooms. Stainless steel hardware accents the washroom design, adding distinction worthy of the building’s reputation and a touch of modern aesthetics. The elegance of stainless steel washroom accessories add sophistication to an already distinct design.

The City of Boston is known for many things – from Fenway Park to the Boston Marathon to the bar from Cheers, the city is full of iconic landmarks, events, cultural assets, education centers, and more. The City is also recognised for its vast history, especially downtown, where hundred-year-old buildings have been preserved or restored. There is also a mixture of new property development, including 33 Congress Street, in the heart of the financial district, which combines the best of historical design with new construction. 33 Congress incorporates more than 400,000 square feet of office and retail space, transforming the historic neighborhood and positioning the area as a dynamic downtown destination. The project was designed by Arrowstreet, an award-winning architecture and design firm, and was led by Jason King, AIA, LEED, AP, BD+C, Senior Associate for Arrowstreet. Blending Historical Features with a Modern Design According to King, the 33 Congress Street building consisted of three different structures that were built at separate times: in 1904, 1906, and in 1922 and then all combined into one space. While the space functioned as one building, there were three separate elevator cores, sets of restrooms, sets of stairs, and more. Those entities needed to be reconfigured into one. The most striking feature of 33 Congress is a new, modern glass and steel structure, containing 6 additional floors of office space that sits on top of the original three masonry buildings. Another important project goal was to upgrade the main lobby to a modern design that allowed public access, increased security for building employees, and respected several historical aspects. “We needed a way to get people into the new, main elevator lobby quickly due to the high volume of traffic that we were anticipating would take place after the redesign,” King said. “We also wanted to create an entrance that would create a better flow of entry from the sidewalk into the building.” The original building had an existing revolving door, but it was small and surrounded by stone. “It was dark and uninviting,” King said. “We were creating an open and airy Class A lobby space and wanted visitors to clearly see the ornate, coffered ceiling and experience the grand and historic nature of the lobby as they entered.” Revolving Door and Speed Gates Provide Aesthetics and Function King implemented a Boon Edam Crystal Tourniket manual revolving door to lead visitors in the double height lobby space. The Crystal Tournket is constructed virtually completely from glass with only a few stainless steel accents to ensure the solidity of the revolving door. It fits seamlessly with modern glass facades but can also be a beautiful eye catcher in more traditional or classic designs. For employee access, the building’s previous design did not incorporate turnstiles to the elevator banks. “The building did have card reader access, but only at certain doors and locations,” King said. King installed four lanes of Boon Edam Lifeline Speedlane Swing speed gates and two Winglock Swing model access gates to provide secure employee access to the building’s upper floors. The Lifeline Speedlane Swing speed gate manages and channels the flow of people entering and moving around buildings. It employs sensors that detect visitors approaching, with pulsing light strips to guide the user. A sleep function saves on energy use. It can be customised with dimensional and glass choices, including corporate identity colors or other options, so that it either blends-in or stands-out from its surroundings. The Boon Edam Winglock Swing is constructed from stainless steel and a single glass panel, and is unobtrusive in nature and design. The access gate easily manages bi-directional traffic, with LED lights that signal if the gate is in use or on standby. The access gate ties into a manned security desk located near the front doors. Employees gain access to the building through either the Lifeline turnstiles, or a Winglock Swing access gate, while building visitors can receive credentials at the security desk. King said, “We started the process looking at Boon Edam from a security and an aesthetic standpoint. We went through multiple product options but always had a Boon Edam product as the basis of the design. We have been happy with Boon Edam entrance solutions and we are planning to use them again for future projects.”

The Farr Institute in Edinburgh is a collaboration between six Scottish Universities and the NHS National Services Scotland. They aim to place the country as a global leader in health informatics research whilst improving the health of the Scottish population. 30,000 sq. ft. has been fitted out to accommodate Bio Incubator laboratories and offices together with meeting, conference and dining facilities. The remainder of the building will accommodate laboratories and offices for life science research. SAS International’s acoustic baffles were specified to meet acoustic demand and make the most of the high ceilings and breathable space. The colours, baffle layout and service integration were carefully co-ordinated to the brief. SAS130 and SAS330 were specified and installed in the central core. Both systems offer quick and easy access to otherwise hidden mechanical and electrical systems. With SAS130, tiles can be lifted out to gain access to the ceiling void. SAS330’s hinge notch allows tiles to be hung vertically from C-Profiles, providing unobstructed access to the ceiling void. Ray Kwiecinski at Michael Laird Architects gave the below quote on working with SAS International; “MLA has specified a variety of SAS International’s lay-in grid ceiling systems over the years and we have always been extremely satisfied with the finished product. At the Farr Institute however, we decided to create a feature of the structural soffits and the M&E services and, by careful coordination of these services, the steel beams… [With] the SAS Baffle System and SAS Raft System 600, we were able to create an open, collaborative and exciting office environment whilst maintaining a high degree of sound absorbency. Our Client is delighted with the results as are we.” The Institute’s independent research will support innovation in the public sector, leading to advances in preventative medicine, improvements in NHS care and better development of commercial drugs and diagnostics.

The Burj Khalifa – formerly the Burj Dubai – is a legendary building that can only be described in superlatives. At 828 metres high, it is the tallest building in the world. The Burj Khalifa has 160 floors, more than any building in the world. The building also has the highest floor, the highest façade made of aluminium and glass, the highest nightclub and the highest restaurant, the highest service lift and the lift with the longest travel distance. Finally, the building has the highest positioned revolving doors ever installed in a façade worldwide. In less than 30 years, Dubai has become the leading city in the Middle East and is known for its architectural and technical excellence. The Burj Khalifa has become the symbol of this progress. The Burj Khalifa also takes the title of the highest structure in the world back to the Middle East; the Great Pyramid of Giza used to hold the title 4 millennia ago. International Collaboration The tower was designed by architectural firm Skidmore, Owings & Merril, known for their designs for the Willis Tower (formerly the Sears Tower) and the new One World Trade Center in New York. The three-pronged design is based on the spider lily desert flower and consists of three elements around a central core, with the elements spiralling upwards. It can rightly be called an international project: the construction team consisted of Samsung Engineering & Construction employees from South Korea in collaboration with Besix from Belgium and Arabtec from the United Arab Emirates. The UK consultancy Hyder Consulting was responsible for overseeing construction of the building. In total, companies from more than 30 different countries contributed to the construction of the Burj Khalifa. A Windy Challenge The wind is quite a challenge when building a skyscraper of this size. Without additional measures, the top of the building would move so much from side to side due to the wind that people would become seasick. Dubai is also regularly tested by the shamals: sandstorms that can last for days. As the outer façade of the Burj Khalifa contains an enormous amount of glass, these weather conditions presented a considerable challenge. The three-part design proved to be the solution because the spiral floors break the wind currents around the building, resulting in a stable structure. The World's Highest Revolving Doors Skidmore, Owings & Merril's design includes an observation platform on the 124th floor of the building. Two glass revolving doors provide access to this room. At 442 metres above the ground, these are the highest positioned revolving doors ever installed in the façade of a building. The revolving doors must also be able to withstand an extremely high wind load of at least 3000 Pascal, which corresponds to an F3 class tornado. The Burj Khalifa required two automatic revolving doors with a diameter of 3,000 mm and a total height of 2,700 mm; the cover could only be 300 mm high with the motor installed. Generally speaking, a revolving door with these specifications would only be able to withstand wind loads of up to 689 Pascal. It was clear, then, that not every revolving door manufacturer could supply an entrance that met these requirements. Challenge Accepted Koninklijke Boon Edam was one of only two companies invited to devise a system for this challenge. There were two main problems that had to be solved: the round sides of the revolving door had to be strong enough to resist the wind, and the door set had to be properly fixed so the door wings could not be blown off during a storm. Boon Edam worked closely with Mace, the Hyder Consulting Group, Samsung Engineering and Construction and Turner Construction, the subcontractor, to develop a system that met all these requirements. During the first phase of the process, the second company invited to tender had to give up because their design did not meet the challenging conditions on the 124th floor. Boon Edam persisted in its efforts, and after conducting various wind load and glass tests, it became possible to adapt the construction of the Tourniket to the requirements of the Burj Dubai. A Tornado-Proof Revolving Door at the Burj Khalifa Our proposal for the Burj Khalifa consisted of a Tourniket with specially reinforced door frames twice the width and thickness of a normal revolving door. These were securely anchored with special bolts under the floor to guarantee the structure's rigidity. Although most revolving doors are installed on the top of the subfloor, this door was installed under the top finish layer of the concrete floor. To guarantee the stability of the door set, an extra-thick steel frame was added to the structure. This allows the door wings to easily withstand the wind pressure. Expansion on the 148th Floor in 2014 Boon Edam installed the same specially designed Tourniket revolving door on the 148th floor as on the 124th floor. However, the new project brought an extra challenge: transporting all of the materials from the basement of the building to the 148th floor. First, the materials had to be transported in one lift to the 111th floor. They were then transferred to a second lift, from where everything had to be moved manually from the 149th floor to the 148th floor, to the door's location. Special Projects Based on Standard Solutions The revolving doors we created for the Burj Khalifa were an extreme challenge. The experience and expertise of our technicians combined with the tried and tested technology of the Tourniket enabled us to develop a successful solution. Both revolving doors are now used daily and give visitors a spectacular view of Dubai. The glass design beautifully complements the modern façade of the observation platform and puts Dubai's beautiful skyline in the spotlight.

The Transvaal Square features the following RBA products:RBA8901-102  Watermarked Drinking FountainRBA8888-100  ‘Euro’ BasinRBA1083-600   Stainless Steel Time Flow TapRBA8851-428   Accessible Stainless Steel WCRBA4150-101   BackrestRBA4041-900   Wraparound 40° LHH Grab RailKB110-SSWM Koala Kare Horizontal Stainless Steel baby Change TableRBA8889-186  ‘Curvalinear™’ Stainless Steel Accessible Basin & Matching TapwareRBA8820-100  High efficiency UrinalRBA8851-156  Ambulant Stainless Steel WCRBA4090-450  Ambulant grab rail

Demanding structural and acoustic requirements

Multiple structural requirements for this aesthetically pleasing building

Commissioned by Hobson Bay City Council as part of the PA Burns Reserve and Altona Dog Beach Upgrade, Britex supplied a set of purpose built, custom designed Vandal Resistant Stainless Steel Dog Showers. Accessible Drinking Fountains with additional Dog Bowl were also supplied. The Customised Britex Dog Shower supplied included: 4 x Vandal Resistant Stainless Steel Square Dog Showers Manufactured from Marine Grade Stainless Steel Various heights supplied, 800mm and 1200mm options Integrated Lead Connectors • Vandal Resistant Time Flow Tapware Multiple Shower Sets installed at different heights for small and big dogs Integrated Safety Grab Rails

Looking back at one of the first buildings to use Alspec’s ecoWALL 225 structural framing system.

Designed by Silver Thomas Hanley (STH) Architects, the structural additions provide four extra levels of useable space above the existing emergency department. As a construction-managed project, the design and construction teams were able to work in concert to ensure all specifications were correct and appropriate at every stage of the work. Having considered the project challenges, including site constraints, access and speed in which the project needed to be completed, CW175 was chosen for its flexibility, engineering and structural integrity.

The King George Park features the following RBA products:RBA8847-156 – Stainless Steel Toilet | Ambulant SuiteRBA4150-101 – Accessible Compliant Backrest | StandardRBA4040-300 – 40° LH + 300 Straight | Grab Rail SetKB200-01 – Koala Kare Baby Change Table Horizontal | GreyB2890 – Jumbo Toilet Roll HolderRBA8847-428 – Stainless Steel Toilet | Accessible SuiteRBA4090-450 – 90° Grab Rail, Ambidextrous | AmbulantRBA8889-186 – Curvalinear™ BasinB295x14 – Accessible Compliant Stainless Steel ShelfB715E – Bobrick Elan Hand Dryer | StainlessB165-1824 – Glass Mirror with Stainless Frame | BudgetRBA8864-100 – Basin | Wall MountedRBA1083-607 – Water Saving Tap | Satin Stainless 5.0L/m

Macquarie University’s Incubator building represents education, technology and innovation. This building may not be the tallest or largest mass timber structure in Australia, but should be equally celebrated for its total commitment to prefabricated timber. The Macquarie University Incubator was a collaboration between Lipman, Architectus, Strongbuild, Taylor Thompson Whitting, Arup and Against the Grain. The design required a prefabricated structure, to enable future dismantle, relocation and reassembly. Through the unique collaboration of the entire team the building was erected in just 37 days and the entire project completed within 6 months.

Mass timber is transforming from an innovative new method of construction to a must-have in mid-rise building design, and this RMIT NAS (New Academic Street) project paved the way for Australia to become a leader in mass timber construction. One building in particular, the ‘Garden Building’, designed by NMBW Architects and TCL was a stand out for innovation and creativity. The spectacular design used a 6m mass timber grid and due to the visibility of the structure, glulam was the preferred option to CLT. Victorian ash was chosen as it is an attractive timber, ideal for ‘seen structure’.

The Croome Sporting Complex features the following RBA products:RBA4150-230 – 90 Degree wraparound Grab Rail & Backrest, Left HandRBA8851-428 – Stainless Steel toilet Accessible RBA8851-100 – Stainless Steel toiletRBA8186-102 – Commercial Toilet Seat RBA3001-160 – Mains Pressure Flush valve RBA8820-100 – Wall Hung High Efficiency Urinal  RBA8867-186 – Benefit Basin Wall Mounted

Rondo Steel Stud Drywall Framing System will be used in the construction of the Dubai International Airport - Concourse 4 project.

The modernisation of this 1960s home in WA has been achieved through combining the base of the former structure with a new design emphasising open plan living and stunning ocean views.

Rondo incorporated Steel Stud and Track, specifically 64mm track sections along with KEY-LOCK Suspended ceiling systems to perfect the final look of the complex.

The Deakin Uni LC Building features the following RBA products:RBA2733-032 – Compact Water Cooler Stainless Steel ShroudRBA2732-001 – Push Button Bottle Filler Stainless SteelDeakin University holds multiple campuses across multiple Melbourne suburbs. The University houses four main faculties, arts & education, business & law, health, and science, engineering & built environment. Deakin Uni is also renowned for its world-leading online tertiary education program, innovating modern education. Located to the west of the heart of Melbourne, the Burwood Campus holds the newly-unveiled LC Building, designed in an innovative way, holding multiple levels of formal and informal learning areas, health and wellbeing services and a premium staff working space for the Law School. The building aims for sustainability, sporting solar panels, native flora in its Wellness Garden and indoor greenery. The contemporary “green” design had to include RBA, as we share the same goal of sustainability. Furthermore, by providing to the ever-innovative Deakin University, we are improving the learning experience of the education sector.Pictured below, RBA’s ‘Compact’ Water Cooler, or the RBA2733-032, flows 30L of water per hour. RBA categorises the unit as ‘heavy duty’, meaning it maintains to be strong and long-lasting. Made of Stainless Steel with a Satin Finish, it has an Anti-microbial flexible bubbler with self-closing push button and non-squirt features (stainless steel bubbler options available upon request). Included is an integral perforated drain for hygiene & ease of cleaning. The Water Cooler exhibits a smooth radiused design that eliminates sharp corners thus minimising catch. All pipework is concealed within the Stainless Steel Shroud and contains the option of a Bottle Filler.Deakin University LC Building decided to pair the Water Cooler with a Push Button Bottle Filler, or the RBA2732-001. Users hold their bottle in the recess provided and press the button to activate the flow of water. Flow stops upon releasing the button. Spillage is directed onto the deck of the Water Cooler mounted underneath. Thus, students have a sustainable alternative for hydrating.

The significance of the building was indeed highlighted by the addition of a new cutting edge curved concrete structure which included Alspec’s® McArthur 150mm Centre Pocket Framing. The result has surpassed all expectations with the union of new and old.

Rondo has worked alongside MG Plasterers – who is a key customer in SA – since the initial planning stages. Rondo supplied this project with Steel Stud and KEY-LOCK Concealed Suspended Ceilings.

Springvale Rise Primary School engaged adventure+ to redevelop two of the school’s playgrounds. Utilising funds provided from a government election promise enabled the school to provide the best for their students. The scope included designing and installing two spectrum+ combination units and one large pinnacle+ rope climbing structure in the areas. As part of the package, adventure+ supplied and installed shade sails and undersurfacing in both play areas. Careful selection of colours ensured the playgrounds both matched with the surrounding environment and newly constructed buildings and gave an inviting and engaging atmosphere for the students. The pinnacle+ rope structure has been so successful for the school that they have to roster turns for the children! Providing the entire playground package ensured the playground redevelopment experience was as smooth as possible for the school.

Rondo supplied Steel Stud and Track, KEY-LOCK Furring Channel and Top Cross Rail, and EXANGLE P50 Shadowline Stopping Angle to complete the base fit out and wall linings on 45 levels of the building.

In excess of 125,000 Lineal Meters of Rondo product will be used in this multimillion dollar project: special custom lengths of Steel Stud and Track, KEY-LOCK Concealed Suspended Ceiling Systems and Rondo MAXIjamb (jamb stud).

Rondo was called upon to supply our market leading Seismic Wall and Ceiling System including Steel Stud & Track Drywall Framing, KEY-LOCK Concealed Suspended Ceilings, and DUO Exposed Grid Ceiling Systems.

Rondo was able to provide a solution to suit the projects’ specific design criteria by using readily available materials and technical support. The wall framing for the MPS room consisted of over 31m of 150mm Steel Stud and Track, including noggings.

The $11.3 million dollar renovation of Lambton Square required Rondo product throughout including our Key-Lock Concealed Ceiling System, Steel Stud Wall framing system and various other Rondo components for the fixing of plasterboard and feature panels.

Built by FKG Group, Queensland Cotton's Dalby Project involved the construction of two large steel framed sheds with a total floor area of almost 20,000m2. Metroll is proud to have been involved in the supply of materials to this significant expansion of storage facilities.