"vapour control layer"

1.  About the ProjectOne of the most prestigious national pavilions at Expo 2020 Dubai, The German Pavilion, represented the Federal Republic of Germany's commitment to innovation and sustainability. Designed by renowned Berlin-based LAVA Architects, this 4,600 m² architectural showcase demonstrated Germany's leadership in environmental technology and intelligent building solutions through its unique "forest of steel poles" design.Project Specifications:Location: World Expo 2020 Dubai, UAEBuilding Owner: German Federal Ministry for Economic Affairs and EnergyArchitect: LAVA Architects, BerlinFacade Contractor: Future Glazing LLC, UAEMain Contractor: ARGE Deutscher Pavilion EXPO 2020 Dubai GbRInstallation Date: June 2021Exhibition Period: 6 months with over 3 million international visitorsTotal Pavilion Area: 4,600 m²FutureX Eclipse™ Intelligent Glazing Area: 113 m²2. The ChallengeFuture Glass was tasked with creating intelligent facade elements that would perform flawlessly in Dubai's extreme desert climate while maintaining perfect environmental control for millions of international visitors. The architects required a building envelope that could respond instantly to rapidly changing conditions including sandstorms, intense solar radiation, and temperatures exceeding 45°C.The project demanded breakthrough glazing technology that could eliminate mechanical shading systems while providing instant environmental adaptation. The design called for individual glass panels to operate independently whilst maintaining overall design coherence across the pavilion's complex geometry. Additionally, the system needed to be maintenance-free, withstand sandstorm conditions, and deliver consistent performance throughout the six-month exhibition period without any mechanical intervention.Given the prestigious nature of this international exhibition space, any failure or performance degradation would have significant reputational impact, making reliability and consistent operation absolutely critical.3. The OutcomeThe FutureX Eclipse™ installation delivered exceptional environmental control, enabling Campus Germany to maintain perfect occupant comfort for international visitors while showcasing German innovation in intelligent building technology. The electropolarization system responded instantly to Dubai's challenging environmental conditions, providing seamless transitions between maximum transparency and sophisticated solar protection in one second or less.The installation demonstrated zero mechanical shading requirements across the entire facade system, with individual 1.5-meter wide rotatable glass elements operating flawlessly throughout the exhibition period. The success of this project established new benchmarks for intelligent glazing performance in extreme climatic conditions and proved that breakthrough electropolarization technology could transform architectural vision into responsive, high-performance building envelopes.The pavilion's environmental control system impressed over 3 million visitors and received international recognition for its innovative integration of intelligent building technology with sophisticated architectural design.4. Products UsedFutureX Eclipse™ Electropolarization Switchable Glass System:Surface Area: 113 m² of intelligent glazing elementsQuantity: 61 individual switching unitsGeometry: Rectangular configurations with rotational capabilityConfiguration: 28 fixed glass panels, 4 standard doors, and 29 intelligent folding door elementsSwitching Speed: ≤1 second response timePerformance: Neutral colour throughout all switching statesTechnology: Eclipse® electropolarization switching layer with controlled electrical field modulationControl System: Individual panel control with building automation integrationEnvironmental Rating: Designed for extreme desert climate operation including sandstorm resistance

Soaring to a height of 1,776 feet (540-meters), the 2.6-million-squarefoot (242,000-square-meter) skyscraper known as One World Trade Center in the lower Manhattan district of New York City is a marvel of design and engineering. Construction of the building, previously called the Freedom Tower, began in April 2006 and at the time was the tallest building in the United States.The Challenge Sustainable design was a central theme to One World Trade Center’s development, with the Port Authority of New York/ New Jersey imposing a strict requirement for the replacement of Portland cement with recycled materials. In addition, extremely high performance concrete was necessary to meet the compressive strength requirements of the steel and concrete structural columns, which ranged from 14,000 psi (97 MPa) to 12,000 psi (83 MPa) for the lower 40 floors and 10,000 psi (69 MPa) to 8,600 psi (59 MPa) for the upper floors. The 12,000 psi (83 MPa) concrete phase of the project was the most challenging, with the engineers, owners and contractors all having their own requirements and specifications.The ResultsThrough Master Builders Solutions‘ Green Sense Concrete mixture optimization service, Eastern Concrete Materials was able to proportion an EF Technology® concrete mixture with 71% cement replacement. The mixture replaced Portland cement with the recycled materials, non-cementitious fillers and specialized admixtures to exceed all the performance targets specified by the One World Trade Center project stakeholders. This EF Technology mixture was used for the 38,000 yd3 (29,000 m3) of concrete needed for the columns through the first 40 floors. To quantify the environmental impact of sustainable concrete for the structure, an Eco-Efficiency Analysis was conducted, using a methodology validated by NSF International, to compare the specialized EF Technology mixture to a reference mixture. Some practical equivalents for these savings are: Water savings equal to 1,177,329 half-liter bottles of waterReduced carbon footprint equal to 1,835,494 gallons of gasolineFossil fuel savings equal to 29,872 barrels of oil

About the ProjectA new educational hub in the heart of Kuwait, the College of Business is known for its impeccable design and breathtaking facade. A part of Kuwait’s much larger Sabah Al Salem University complex, the college building is an interactive teaching and research space where students hone their business skills. The building’s unique architecture, with vertical louvre shades and expansive rooflines, was created to maximise the natural airflow while minimising solar penetration The ChallengeThe building had a roof of approx 4,000 sq. m., which would allow a large amount of heat to enter through the skylight. This posed a big challenge to the architects in order to manage the cooling loads for the building. Our brief was to make the building as energy-efficient as possible, which called for us to find a way to keep heat transmission to a minimum while also maximising light transmission. Finding the appropriate build-up for the skylight was key for the success of the project completion in the short term and for the operation of the building in the long term to ensure sufficient light disbursement and reduction of solar heat gain. The glass make up had to protect the interiors from the harsh sunlight while also ensuring that the sun’s movement did not leave parts of the building in darkness. The idea was to ensure uniform dispersion of sunlight so as to reduce the occurrence of shadows and contrasts within the space. 

Global warming and climate change are two terms found increasingly in headlines around the world. Initiatives such as the Kyoto Protocol have brought these issues to the forefront and provide a framework and objectives for reducing greenhouse gases (GHG). GHG are heat trapping gases, such as water vapour, carbon dioxide, or methane that absorb the earth’s heat and hinder it from being released into space. As levels of GHG build up in the atmosphere, a greenhouse effect takes place that warms the earth’s atmosphere and makes global climate change inevitable. A?itudes on environmental issues are changing worldwide. Developed nations are commi?ing to reducing GHG emissions to 5.2% below the 1990 baseline by 2012. Notably, Canada has commi?ed to reducing its GHG emissions to 6% below 1990 levels, which corresponds to a gap of 29.1% of where the nation is and where it wants to be. An ambitious undertaking, considering that Canada’s GHG emissions have been steadily on the rise over the years and in 2004 was actually 26.6% higher than 1990 levels. On a positive note, in the last two years emissions have started to decline, but there remains a long way still to go. =e quest for a greener Canada continues and helping to lead the way to a greener Canada is the nation’s steel industry, which is making great strides in reducing GHG emissions, conserving energy, and lessening impacts on our air, water, and land.

One of the most common questions asked by homeowners about the installation of their steel roof is whether an underlayment is needed. The answer to this question is “yes” in most situations. The underlayment plays a critical role in controlling the migration of condensation that might develop on the underside of the steel sheet thereby preventing accumulated water entering the building resulting in costly damage.

What is Oil-Canning? Oil-canning is associated with all thin sheet metal products and occurs in the wide flat portions of the cladding profile. It is seen as a series of standing waves, or regular bumps and hollows alternating along the flat length of the panel. This waviness, when viewed under certain conditions, can be undesirable aesthetically and may not meet with the owner’s expectations. The CSSBI wants to help avoid this situation. The cladding manufacturers are aware of the potential for oil-canning in the cladding profiles and can help minimize the effect. It is important for the proper steps to be taken during manufacturing and installation to produce a quality finished product; therefore, specifiers should insist on product from a reliable, experienced cladding manufacturer, like a CSSBI member company. Quality control, however, cannot end on the shop floor. The building project needs the cooperation and knowledge of everyone involved to enhance the quality of the finished job. Oil-canning is a phenomenon that can be managed if the following factors are considered at the beginning of a project.

Buildings consume one-third of all energy and two-thirds of all electricity generated. Cool metal roofs can help reduce energy consumption by lowering cooling loads with their wide array of finishes, designs and colors.Cool metal roofs are energy-efficient. • The roof can have the greatest impact on the energy use of a building. On a typical summer afternoon, a light-colored, more reflective roof that reflects 80 percent of sunlight will stay about 310C (550F) cooler than a darker roof that reflects only 20 percent of sunlight, as reported by the Heat Island Group of the Lawrence Berkeley National Laboratory. • Cool metal roofs are an excellent option for commercial retrofit applications because they can be efficiently installed with above-sheathing ventilation, allowing heat to dissipate through the ridge vent in hot weather while acting as an insulating layer when it is cold. Metal roofs can result in as much as a 30 percent reduction in heat gain through the vented roof. • Metal roofs provide the optimal foundation for photovoltaic installations since the roof can be expected to last longer than the PV system it supports. • Wall and roof solar heat recovery systems can be integrated with steel cladding and used to provide air, water or process heating needs. • Cool metal roofing is available unpainted, with thermosetting coil-applied paint finishes, or with granular-coated surfaces. This family of roofing can achieve solar reflectance of over 70 percent, meeting the EPA Energy Star Roof Products Program performance criteria. • Emittance as high as 90 percent can be achieved for painted and granular-coated metal roofing. • Painted metal roofs retain 95 percent of their initial reflectance and emittance over time. They resist the growth of organic matter and shed dirt more readily than other materials. • Cool metal roofing can help to mitigate the Urban Heat Island Effect because of its high reflectance, which can reduce ambient air temperatures. Cool metal roofs are cost-effective. • Metal roofing has low life-cycle costs, making it the choice of many school, government, commercial, industrial and institutional building owners. • Due to its light weight per unit area, structural savings can be realized in a building when compared with heavier non-metal roofing alternatives. • For re-roofing projects, metal roofing can often be applied over the original roof, saving removal and disposal costs. • Metal roofing is fully recyclable when ultimately removed as part of building renovation or demolition, allowing it to credibly claim both recycled content and 100 percent recyclability by recognized definitions. The product’s recyclability also provides significant savings on construction removal and disposal costs.

OverviewSet in the heart of downtown Toronto, the Ontario Court of Justice is the largest courthouse in Ontario and a benchmark for contemporary institutional construction. Completed in 2024, the project brings together 63 courtrooms and 10 conference settlement rooms in a LEED® Gold certified facility that reflects modern civic values—transparency, accessibility, and sustainability.Master Builders Solutions Canada Inc. played a key role in ensuring the structural concrete met the performance demands of this high-profile project.The ChallengeDelivering nearly 48,000 m³ of ready-mixed concrete in a downtown location posed numerous technical challenges. The structural design demanded high compressive strength, consistent workability, and durability to support complex load paths, security zones, and a tall atrium enclosed by a 20-metre glass façade.The project team required concrete solutions that would:Maintain workability over long pumping distances and vertical placements,Ensure strength development for critical structural zones (such as core walls and transfer slabs),Limit thermal cracking during curing in massive pours,Integrate seamlessly with staged slipform and rebar installation schedules.These demands were intensified by the need to meet LEED® Gold sustainability targets, tight construction timelines, and high public visibility.The ResultsMaster Builders Solutions Canada Inc. partnered closely with St Marys CBM to optimize concrete performance across all phases of construction. A suite of high-performance admixtures—including water reducers, retarders, and strength-enhancing additives—was deployed to address the project’s structural and logistical complexities.Key contributions included:Enhanced workability retention for long-distance pumping and complex placements, reducing placement time and labour.Improved early- and long-term strength development, enabling faster formwork cycling and reliable performance in high-load areas.Mitigated thermal buildup in mass pours to control cracking and ensure durability over the structure’s lifecycle.Admixture compatibility with supplementary cementitious materials (SCMs), aligning with the project’s environmental goals.By tailoring admixture solutions to the precise performance needs of each mix design, Master Builders Solutions supported consistent quality and efficiency throughout the build.The Ontario Court of Justice now stands not only as a civic institution but also as a demonstration of what is possible when modern structural design and advanced concrete technology are brought together. The project exemplifies how Master Builders Solutions helps construction teams deliver on performance, sustainability, and long-term value.

Sustainability, durability, fire resistance, structural performance and cost-effectiveness are some of the strongest reasons for using structural steel or cold-formed steel framing in mid-rise building construction. As a dependable, noncombustible material, steel-framed structures provide a wise investment for builders and the occupants who live and work in them. Steel structures provide long-term, consistent performance. • Steel framing will not rot, warp, split, crack or creep. • Steel framing is not vulnerable to termites. • Steel framing does not expand or contract with moisture content. • Steel framing is produced in strict accordance with national standards, with no regional variations. Steel is a noncombustible material and will not contribute to the spread of a fire. • Because steel is noncombustible, it reduces the fire risk to occupants, firefighters and property/business owners. Steel framing improves design efficiency, saves time, and reduces costs. • Steel framing provides a significantly greater strength-to-weight ratio than wood. • Steel framing allows for larger bays and wider frame spacing than wood construction. • Increased flexibility in bay spacing and framing layout maximizes usable floor space for owners and tenants. • Steel is typically fabricated off-site, reducing on-site labor, cycle time and construction waste. • Shorter construction time results in earlier occupancies and lower financing costs. Steel structures perform well during earthquakes and other extreme events. • Steel is a resilient material, with reserve strength and ductility that result in significant advantages in natural disasters such as hurricanes and earth- quakes, and in other extreme events like fire and blast. • Steel construction is engineered to provide a reliable, consistent load path. • Steel construction employs quality control and quality assurance procedures to ensure that the project requirements are met. Steel framing provides environmental benefits and complies with sustainable building standards. • Steel framing results in less scrap and job site waste than lumber. • Structural steel is continually recycled with a current recycling rate of 98 percent, meaning that these steels will still be in use hundreds of years from now, lessening impacts on future generations. • Steel, when recycled, loses none of its inherent properties and can be recycled into different products such as cars, bridges, cans, etc. • Steel can be used to comply with the requirements of sustainable design standards such as the International Green Construction Code (IgCC), ASHRAE Standard 189.1 (Standard for the Design of High-Performance Green Buildings Except Low-Rise Residential Buildings), and the National Green Building Standard (ICC-700). Steel can also provide credit points for green building rating systems like the USGBC’s LEED (Leadership in Energy and Environmental Design) and the Green Building Initiative’s ANSI/GBI-01 (Green Building Assessment Protocol for Commercial Buildings).  

About Galliard HomesHaving serviced London’s real estate market for over a quarter of a century, Galliard Homes is the English capital’s largest privately owned residential developer. Over their years in the business, Galliard has become synonymous with regeneration, rejuvenation and reinvention. About Our CustomerProviding a wide range of façade design and engineering services to real estate companies across Europe, Yuanda has been transforming the continent’s skylines for over a decade. By offering a combination of European system design and Chinese materials and fabrication, Yuanda continues to provide world-class and cost-effective façade solutions to the UK, France, Germany and Switzerland. The BriefThe Harbour Central project was conceptualised to transform the London Docklands into an up-and-coming residential area. The project, which comprises 5 residential towers, boasts a total façade area of 63,000 square metres. The façades were designed to superimpose a metal mesh on the shadow box area and showcase the aesthetics of the blocks. Moreover, the team of architects at Rolfe Judd had very precise specialty glazing requirements for the buildings. “We discussed product aesthetics, construction and design considerations. The architect had a specific idea in mind regarding the kind of colour finish they required and Future Glass was able to provide the perfect gold and silver tones that were needed.”- Mr Alain Anthony, Design Director, Yuanda EuropeThe Future Glass SolutionThe search for the perfect glass led us across countries and continents. After an exhaustive search, the silver mesh was procured from Germany while the gold mesh was procured from Italy. Since the glass panels required were of a very large size, an innovative solution was sought by which panels of a maximum size of 1,500 mm x 4,000 mm were created with the metal mesh suspended in the cavity of the IGU. To put concerns about mesh sagging and distortion to rest, a sample panel was provided to the client. For energy efficiency, Climaguard Premium 2T, a high performance Low-E coated glass was procured from Guardian Glass in Europe. The glass itself is made up of a combination of products. The outer-lite is a clear ecoLAM (HS) of 10.76 mm. The expanded metal mesh infill is within a 24 mm black spacer with argon gas. Finally,  the inner lite is a 6 mm clear ecoFACADE (HS). Despite the complicated product combination, the performance specifications were designed to meet the client’s requirements perfectly. A total of about 4,100 square metres of finished insulated glass units with expanded metal mesh were provided for the Harbour Central project.The Future Glass AdvantageAt Future Glass’ state-of-the-art facility in UAE, a dedicated workforce was tasked with ensuring the high-specialty glass was treated in a sterile environment where temperature and humidity could be controlled. Each glass panel is handmade and pieced together under the supervision of qualified engineers. The finished glass panels were placed in IPPC-certified wooden crates for transport. As per local requirements, each piece was individually banded and then shipped to Yuanda’s Shenyani factory. From there, the panels were carefully assembled into a framing system that was delivered to the site in London. Despite the fact that the materials were sourced from various countries, the logistics and operations team took every precaution necessary to ensure zero breakages during the delivery process. In case panels needed to be replaced, we did what was necessary without impacting the timelines, even though it was difficult to procure smaller quantities of mesh from the supplier.