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Care and Maintenance of Prefinished Sheet Steel Building Products
Trimet Building Products
Introduction Prefinished sheet steel building products, such as wall and roof cladding, liner sheet, flashing, and associated items, have experienced an enviable growth record during the past twenty years or so. Coil coated prefinished sheet steel in a variety of colours and paint systems has greatly enhanced the appearance of thousands of industrial, commercial, institutional, recreational, residential and farm buildings, providing an economical, durable and attractive alternative to traditional materials. As with all materials, a little care and maintenance pays off handsomely in terms of longevity and repair costs. The recommendations which follow have been learned at first hand and represent the collective industry experience with thin-film paint systems applied to metallic coated sheet steel by the coil coating process. In this publication the term “thin-film paint system” refers to a modified silicone polyester or a fluorocarbon type having a coating thickness about 25µm. When the guidelines listed below have been observed, thin-film paint systems have been used successfully for all types of environments other than severe industrial atmospheres which require special consideration. The guidelines are not intended for barrier coatings, laminates, and new formulations which have different characteristics than the thin-film paint systems on which these guidelines are predicated.
Utah Business School Features Dramatic Fire Rated Glass Wall
SAFTI FIRST
The David Eccles School of Business on the University of Utah campus features a 28- x 18-ft 2 hour interior glass wall with a 90 minute full-vision door in an exit enclosure/stairwell. The architects selected fire rated glass to meet fire rating requirements while providing maximum visibility and natural daylighting in the space. The project’s specifications also required the fire rated glass to have the same optical clarity as the adjacent non-rated glass systems.
Fire Rated Glass Provides Privacy, Daylight at Ridgewood High
SAFTI FIRST
For a recent renovation of a stairwell and exit corridors at Ridgewood High School in Illinois, the design team specified SuperLite® II-XL 60 in GPX® Architectural Series Framing for its optical clarity, storefront-like appearance, and high STC ratings. In order to meet the code requirements and maximize the daylight penetrating into the building, the architects decided to use fire rated glass in the one-hour exit corridor. Because the glazing exceeds 25% of the wall area, fire resistive glass and framing assemblies rated equal to the wall had to be used.
Fire Resistive Glass Opens New Doors for Adaptive Reuse Project
SAFTI FIRST
Adaptive reuse, or the process of taking an old building or structure and repurposing it for something other than what it was originally designed for, has gained a lot traction with developers and architects alike – and for many good reasons. For one thing, it is more economical and sustainable to work with an existing structure than to demolish an old building, clean up the site, and rebuild with entirely new materials. It also helps preserve historical structures that add character to the community, as well as reduce urban sprawl. For the multifamily sector, we’ve seen adaptive reuse applied to old schools, government buildings, warehouses, etc. because these structures are usually centrally located in many downtown areas.
San Diego Highrise Uses Fire Rated Glass on South Facade
SAFTI FIRST
Because the Sapphire Towers' south facing elevation was in close proximity to the adjacent property, code regulations required the south façade to either be solid, which was contrary to the design, or to have openings with a minimum fire protection of 45 minutes. SAFTI FIRST® engineered a system that met the uniform design demands and performance requirements for the windows and balconies in all 32 floors in the south-facing elevation.
Beautiful 2-Hour Glass Floor Brings Light and Protection to San Francisco’s Union Square Station
SAFTI FIRST
SAFTI FIRST® provided a unique, artistic 2-hour fire resistive glass floor to the new Union Square Station in San Francisco. This glass floor acts as a lightwell and designed to improve wayfinding by welcoming commuters into the concourse level while meeting all the fire rated code requirements. Because SAFTI FIRST®’s products are proudly USA-made, it met the Buy America requirements of the project as well.
Chicago Starbucks Reserve Turns Stair-Climbing Into Unforgettable Experience Using Fire Rated Glass
SAFTI FIRST
The Starbucks Reserve Roastery in Chicago features an incredible, 4-story mural by local artist Eulojio Ortega. The mural, brilliant for conveying the story as visitors go from floor to floor, is interestingly located in an exit stairwell. Traditionally, stairwells are enclosed in opaque walls, leaving them dark, isolated, and rarely utilized unless in an emergency. To allow the mural to be visible through multiple floors, encourage stair usage and meet fire rated code requirements, the architects redesigned the 2- hour stairwell using transparent, floor-to-ceiling butt-glazed glass walls with the largest tested and listed fire resistive glass panels available.
Fire Rated Glass Helps SFPUC Building Achieve LEED Platinum
SAFTI FIRST
The new San Francisco Public Utilities Commission Headquarters combines maximum daylighting and fire safety with a multi-story, fire rated glass stairwell from SAFTI FIRST. Dubbed as the "greenest building in North America," this Class A LEED Platinum office building features a transparent, 2-hour fire rated stairwell, situated prominently near the main entrance. SAFTI FIRST supplied SuperLite II-XL 120 in GPX Architectural Series Wall Framing and SuperLite II-XL 90 in GPX Builders Series Temperature Rise Door starting from the lobby all the way to the topmost floor.
Fire Rated Glass Transforms Retail Parking Garage with Natural Light and Vision
SAFTI FIRST
Traditional parking garage designs used to have opaque fire rated building materials like concrete, masonry and drywall which made these spaces dark, cold and uninviting. That all changed, thanks to the emergence of new technology, clear, fire resistive glazing tested to ULC/CAN S101 up to 2 hours that are available in large sizes and low-iron glass make-ups with high visible light transmission for superior clarity and color neutrality.
Fire Resistive Glass Floors Make a Dramatic Statement in Nashville’s Historic Neighborhood
SAFTI FIRST
SAFTI FIRST® became aware of the new 21c Museum Hotel project when the design team called looking for an economical option for a unique fire rated application for a boutique hotel in Nashville’s historical Printers Alley neighborhood. The design featured a glass floor on the 2nd level that would also act as a light well. In order to comply with fire rated code requirements, the transparent floor needed to meet a 1-hour fire resistive rating.
New 45 Minute Fire Rated Glass Makes Visual Connectivity Possible, Beautiful and Affordable at Campus Housing
SAFTI FIRST
The design limitations of fire rated ceramic glass have finally given way to a revolutionary new product like SuperClear® 45-HS-LI, a truly clear 45 minute fire rated glass that meets all fire, safety and hose stream requirements at a fraction of the price of ceramics. See how the design team at EYP used SuperClear® 45-HS-LI to their advantage at the 1,197-bed Quad on the University of Houston campus.
Passivhaus CPD Training Facility
Intelligent Membranes Canada
We built the world first Passivhaus CPD training facility / pub, this is the worlds most airtight pub at 0.07ach at 50 pa. This is a twin wall timber frame, it’s 450mm wide insulation Huntsman which is made of thousands of recycled plastic bottles. Huntsman also recycled 1 billion plastic bottles from the sea last year. We have a 7.2 KW system solar panels system that powers the building, it’s got MVHR Nilan. On the external façade we applied Passive Purple External which is airtight up to 0.03ach.
Fire Rated Glass Contributes to Salt Lake City Public Safety Building’s Sustainable and Resilient Design Goals
SAFTI FIRST
The Salt Lake City Public Safety Building in Utah is the first U.S. Public Safety Building to achieve both a net-zero rating and LEED Platinum status and designed to survive a 7.5 magnitude earthquake and remain fully functional afterwards. This ensures that the city’s emergency operations center can survive and help the city recover in the event of an earthquake or a similar disaster. Fire rated glass contributes to achieving sustainable design goals by maximizing daylight penetration deep within a building and shared artificial lighting between spaces. It also ensures that occupants can exit the building safely in the event of an earthquake, which can damage sprinkler systems and render them ineffective.
Fire Rated Glass Adds Safety to Nanobioelectronics Clean Room
SAFTI FIRST
The Joint School of Nanoscience & Nanoengineering within the Gateway University Research Park in Greensboro, North Carolina is a new 105,000 sf interdisciplinary research facility dedicated to academic and industrial research. To create an open, transparent lab design, SAFTI FIRST® provided SuperLite® II-XL 60 in GPX® Architectural Series Frames for the 60 minute walls.
Technical College Renovation Features Fire Rated Glass Walls
SAFTI FIRST
Central to the building's design are several simulation labs, practice labs, and mock operating rooms where students can observe instructors and each other as they perform their tasks. Because these labs are in areas where a 1-hour fire rating has to be maintained, the architects chose to combine vision, transparency, and fire safety with SuperLite® II-XL 60 in GPX® Architectural Series framing.
Glass Curtain Wall Lets Light In and Keeps Fire Out
SAFTI FIRST
Prairie Hills Junior High School's south-facing elevation features a glazed aluminum curtain wall that incorporates PPG Solarblue and PPG Solarban 60 glazing. Parts of the curtain wall had to meet a two-hour rating because it was adjacent to a two-hour block wall through the building's interior. SAFTI FIRST® supplied SuperLite® II-XL 120 IGU in GPX® Curtain Wall Framing in order to meet ASTM E-119/NFPA 251/UL263 requirements.
Fire Rated Security Glass at Plaquemines Parish Detention Center
SAFTI FIRST
Plaquemines Parish Detention Center was one of the major structures devastated by Hurricane Katrina in 2005. In rebuilding, designers L. R. Kimball looked for an all-in-one clear, wire-free glazing solution that protects against fire, bullets and forced entry. SAFTI FIRST® supplied a complete single-source tested and listed assembly that was easy to install and maintenance-free.
Utah Junior High Adds Fire Rated Glass to Corridors
SAFTI FIRST
AJC Architects of Salt Lake City, Utah looked to SAFTI FIRST® when it came time to renovate the media center and build a new counseling center for North Layton Junior High School. They realized they could take advantage of a clear fire-rated glazing to keep the look of the media center and provide an open, welcoming entrance to the new counseling center.
Medical Center Maximizes Natural Daylight with Fire Rated Glass
SAFTI FIRST
Central to the new UC Davis Medical Center Surgery and Emergency Services Pavilion's design was a large skylight that allows natural light to vertically flow into the atrium area and other light wells throughout the building. However, they also wanted to let light flow horizontally into the adjacent hallways, rooms, etc. Because the walls in the atrium and light wells have to meet a 2-hour rating, Stantec Architects approached SAFTI FIRST® for a solution. Large portions of the 2 hour atrium and light well walls were made “transparent” with the use of SuperLite® II-XL 120 in GPX® Framing.
Enhancing the #TargetRun with Oversized Fire Resistive Butt-Glazed Glass Walls
SAFTI FIRST
Who hasn’t uttered the words or at least heard of a “Target run”? What started out as a marketing campaign to get more foot traffic in their brick and mortar stores has become somewhat of a cultural phenomenon. Aside from being a call-to-action, #TargetRun is a trending hashtag used by shoppers to share their in-store shopping experience on social media.
Florida Condos Install Fire and Hurricane Rated Glass Wall Assemblies
SAFTI FIRST
SAFTI FIRST® developed, engineered and successfully tested the first-ever fire and hurricane rated assembly for the Las Olas Beach Club and Condominium, a luxurious multi-family residence in Ft. Lauderdale, FL. The architect wanted to design the units with as much glazing as possible so residents can enjoy views of the surrounding area from their homes.
Fire Resistive Blast and Ballistic Glass Walls in High Security Facilities
SAFTI FIRST
A building’s design is very much influenced by the function it performs and the perceived threats that it may face – whether it’s from natural disasters, accidents or terrorist attacks – with the latter being a foremost concern for federal courthouses, embassies, government facilities and other high profile buildings. Because of these security concerns, trade-offs have been made when it comes to daylighting, energy efficiency and aesthetics to name a few. The good news is that today, high-performance security glazing make-ups are available to meet the level of protection needed while continuing to provide natural light and a feeling of openness.
Fire Rated Glass Brings Whimsical and Reliable Protection at Children’s Hospital
SAFTI FIRST
One of the highlights of the SUNY University Hospital’s vertical expansion is the addition of the Golisano Children’s Hospital on the top two floors of the six-story addition. Since the project added new floors, stairwell enclosures were also added. Traditionally, stairwells are relegated to the back of the building, and are usually closed-off, dimly lit and seldom used. Today, stairwells are becoming a prominent design feature and their use is encouraged more and more for the health benefits that stair climbing provides.
Orpington - Self Build - Timber and Masonry
Intelligent Membranes Canada
Renovation stripping out the building completely and rebuilding the walls, Passive Purple® was applied in between the connections of the internal side of the external walls which were a combination of masonry, timber, and steel frame. The ground floor ceiling was removed exposing the warped old timber joists with cracks in the surrounding brickwork and mortar. This was given attention to detail using Passive Purple® Brush to seal above an airtight foam to guarantee the airtightness of this major air leak zone before the final spray coat of Passive Purple® airtight membrane was applied. Passive Purple® was also used to seal window and door linings, ready for the new triple glazed windows to go in. Passive Purple® was sprayed on all the walls and ceiling. This is an ongoing project that still is awaiting an air test, the client is looking to hit 2.5 ach and installing MVHR.
Porsche Design Tower Sets a New Standard of Cool with the Help of Fire Rated Glass
SAFTI FIRST
Perhaps no other residential high-rise has created more buzz than the highly-anticipated Porsche Design Tower in Sunny Isles, Florida. A collaboration between Dezer Development and the Porsche Design Group, the 60-story, 132-residence luxury tower designed by Sieger Suarez Architects promises to deliver a new standard of cool.
USA-made Fire Rated Glass Helps UC Merced Achieve Triple Zero Sustainability
SAFTI FIRST
The Merced 2020 Project, an ambitious, $1.2B, extensive expansion of the UC Merced campus, is “the largest public-private partnership social infrastructure project completed in U.S. history,” according to the university’s website. This includes new facilities used for academic, administration, laboratories, housing and recreation. This was truly exciting, and it struck a chord with SAFTI FIRST® because Merced is home to our manufacturing facilities.
Fire Rated Switchable Glass Provides Privacy and Fire Protection at the University of Chicago Medical Center
SAFTI FIRST
The new 10-story “Center for Care and Discovery” building in the University of Chicago Medical Center’s campus is dubbed as the “hospital of the future” for its high-tech design and groundbreaking scientific work. At 1.2 million square feet, it is one of the largest buildings at the campus and has already transformed the skyline of Chicago’s south side.
Light-Filled Transit Center Receives Honor with the Help of Fire Resistive Butt-Glazed Glass Walls
SAFTI FIRST
Bringing the outside in was an important design element for the newly opened BART Milpitas Transit Center. ASTM E-119/UL 263/CAN ULC S101 rated, fire resistive SuperLite® II-XLB 60 butt-glazed walls were used for the 1 hour light wells to allow abundant natural light to flow vertically and horizontally through two levels – from the entrance/ticketing level and all the way down to the tracks where the train cars are.
The Miracle of 520 West 20th Street
SAFTI FIRST
The architects at Morris Adjmi wanted large, 11-ft. tall glass walls to highlight the breathtaking views for the reimagined Warehouse in New York City’s growing architectural wonderland of Chelsea. However, the building was on a lot line, mandating 2 hour fire walls. SAFTI FIRST® made this dream a reality by supplying the largest tested and listed 2 hour fire resistive glazing available today. The inclusion of low-iron glass in the fire-resistive glazing units ensured superior clarity and aesthetic continuity with the adjacent non-rated windows. The fire resistive units incorporated high performance glazing and were filled with argon for energy efficiency and occupant comfort.
CSSBI S8-2018: Quality and Performance Specification for Prefinished Sheet Steel Used for Building Products
Trimet Building Products
1. SCOPE 1.1 The following specifications shall apply to hot-dipped metallic-coated sheet steel prefinished with colours of proven durability and suitable for exterior exposure as delivered from the coil coater. Proven paint systems for building products have been designed for vertical applications whose surfaces are no more than 30° to the vertical and non-vertical applications whose surfaces ranging from 5° up to 60° to the horizontal. It is not recommended for aggressive atmospheric exposure. 1.2 The prefinish system shall consist of a primer and topcoat continuously applied and cured within the paint manufacturer’s specifications on cleaned, pretreated, metallic-coated substrate. The pretreatment specified shall be zinc phosphate for galvanized steel and metal oxide pretreatment for aluminum-zinc alloy-coated steel, applied in accordance with the pretreatment manufacturer’s specifications.
Barrel roof, Peckham
Intelligent Membranes Canada
This Awkward Passivhaus design barrel roof made airtight with ease with Spray applied Airtight vapour control membrane Passive Purple.
Repainting Factory Prefinished Metal Panels
Trimet Building Products
Introduction Prefinished sheet steel is used on many building products from wall cladding, to architectural roofing to interior panels. Prefinished sheet steel has been used in Canada for over 30 years and there may be sites were the paint surface is in need of repainting. This bulletin is intended to give some guidance on repainting prefinished panels. Due to the diversity of factory applied prefinished systems, and the diversity of potential field applied repaint systems, it is impossible to offer one comprehensive repaint procedure for all possible situations. However, it is possible to offer a set of guidelines to be considered in every potential situation.
Fire Resistive Curtain Wall at Aspen Art Museum
SAFTI FIRST
Designed by Pritzker prize winning architect Shigeru Ban, the brand new 33,000 sf Aspen Art Museum boasts large exterior glass walls designed to keep the visitors engaged with views of the beautiful Aspen landscape. SAFTI FIRST®’s engineering team provided design assistance and supplied a 2 hour fire resistive curtain wall with SuperLite® II-XL 120 with Starphire Ultra-Clear Glass insulated with Viracon VE13-85 in GPX® Curtain Wall Framing. A woven screen encloses the glass curtain wall to provide shading from direct sunlight.
A Clear Solution for Harvard’s Klarman Hall
SAFTI FIRST
This new 120,000 square foot, state-of-the-art convening center features a 1,000-seat auditorium that is large enough to host the entire MBA class. The glass atrium floods the multi-purpose lobby with natural light, as well as provides a visual connection between the interior of the building and the outdoor environment. To maximize transparency, SAFTI FIRST® met with the architects during the design phase to create a large, 2-hour, glass wall that separates the lobby from the auditorium while providing a visual connection between them. Since this 2-hour glass wall also serves as the entrance to the auditorium, deciding on a 90-minute door system was of upmost important. SAFTI FIRST®’s in-house engineering department provided design assistance, system details, engineering calculations and support from the planning phase all the way to the submittal process.
GT Yarmouth - Beattie passive - Retrofit
Intelligent Membranes Canada
An old block of apartments in Gt. Yarmouth getting a low carbon Retrofit for a higher, cleaner living standard and reduced energy bills. Passive Purple has been used externally on this huge scale block of apartments. with no margin for error and tricky details throughout, a liquid applied airtight membrane was the only way going forward. The building was being insulated externally and getting a whole new façade from render to aluminium panels. With the residents still inhabiting the building this had to be done quickly and easily with maximum results. Being a liquid applied airtight membrane, any cracks, gaps, and service penetration leaks in the existing building fabric quickly became thing of the past. That and the hundreds of Panel brackets being installed to support the new façade going on, this Retrofit had multiple penetrations and tricky details. Making good of the building fabric and awkward brackets with a near on impenetrable adhesion, Passive Purple made fast work of this great conversion, impossible for any other method. Being in liquid state on application, Passive Purple can be applied onto most/any surface (See data sheets for more information) and will find its way into all the unseeable tiny gaps and cracks all buildings will undoubtably have. Like this old pebble dashed façade, any rough, uneven and awkward areas are no longer an issue, our products simply flow into these areas. We also have the fibre reinforced Passive Purple brush, used on this job to prepare the brackets by filling the larger gaps between that of the bracket and the existing wall and also the large penetrating bolts. A huge win and demonstration of the power of liquid products by Intelligent Membranes.
Army Hospital Features First-ever Fire Resistive, Blast Rated Curtain Wall that Meets DoD Antiterrorism Standards
SAFTI FIRST
The Department of Defense (DoD) published the Unified Facilities Criteria (UFC) 4-010-01 Antiterrorism Standards for Buildings as a mandatory guideline to mitigate the threats of terrorism against buildings and ensure the safety of the individuals that inhabit them. It applies to all newly constructed DoD Components, DoD inhabited buildings, billeting and high-occupancy housing, as well as already inhabited buildings where the renovation costs are 50% or more than the value of the building (for a complete list, please see UFC 4-010-01 section 1.8).
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