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Concrete Worktops, Office Canteen

Concrete Worktops, Office Canteen

LIVING CONCRETE LTD

Project: Manufacture and installation of concrete worktops at the office canteenClient: Everybody’s Music ManagementMaterials used:  Bespoke BTX GRC 2500 x 65 x 30 mm precast and hand polished concrete worktops in Silk Mist finish.Three large concrete panels; each 2500 mm long and 650 mm wide with side returns; were installed by the Living Concrete team in the communal office space at Everybody’s Music Management offices in North London.The worktops were cast to the client’s individual and unique specifications using our BTX Ultra High Performance Concrete mix with a hydrophobic agent to limit moisture absorption. The worktops were cut to fit various kitchen appliances and then treated and sealed to make them stain proof. Concrete worktops are extremely strong and durable and designed to withstand high level of use.
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Burj Khalifa

Burj Khalifa

Tata Steel

ComFlor 80 has played its part in the creation of a strong and efficient solution making the Burj Khalifa the worlds tallest and arguably most iconic building.Over 45,000m³ of concrete weighing more than 110,000t, were used to construct the concrete and steel foundations, which feature 192 piles buried more than 50 metres deep. 4000m² of ComFlor 80 was used in in the floor construction installed to the very top of the 828 metre spiral structure.
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Floating Steps & Concrete Tiles

Floating Steps & Concrete Tiles

LIVING CONCRETE LTD

Project: Cast GRC concrete bespoke floating steps and concrete tiles for private residence in CobhamMaterials used: GRC concrete with hydrophobic agent and stain proof finishThe Living Concrete team were commissioned to design and create 180 square metres of large format exterior concrete tiles to surround the pool area, patio and paths of an exclusive private residence in Cobham.Working closely with the client, we drew up plans which also involved a cascade of floating steps to create seamless access on what was quite a difficult tiered site. Having assessed all the practical and logistical issues, we worked out a tight schedule of measuring, landscaping, pre-cast and on-site casting and, finally, staged installation of all the elementsas well as laying the pool area and surrounds, we undertook on-site casting of fair-faced concrete garden walls in our Storm-coloured plain Rough finish.This project had many challenges in its design and execution and covered a large external area on different levels incorporating very heavy concrete elements – creating this stunning feature.
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All wrapped up...

All wrapped up...

RENOLIT Cramlington Ltd

Private house, Jersey CHALLENGE Glulam beams – or glued laminated timber – are an ideal light weight alternative for steel or reinforced concrete that allow for much longer spans, heavier loads and complex shapes. Over the years timber rot may occur to such a degree that renovation becomes imminent and irreversible. That’s exactly what has happened to the property of a Jersey customer of RENOLIT’s approved contractor Advanced Roofing. A solution was sought to “save” the existing Glulam beam structure without too many structural changes. SOLUTION The RENOLIT ALKORPLAN roofing contractor solved the problem as follows: For the first stage they removed the failed, rotten areas and treated the remaining areas for insect infestation. Then they covered the glulam beams at each change of direction with RENOLIT ALKORPLAN metal sheet. Over the metal the beams were completely wrapped in reinforced RENOLIT ALKORPLAN membrane. Nicely packed… and completely waterproof. It worked really well and actually quite an ingenious idea! The glulam beams can start a second life resistant to all weather conditions. Once the glulam beams were encased there was still the issue of the solar shading to be re-fitted. Preferably without having to penetrate the newly applied membrane! The brilliant idea of using RENOLIT ALKORSOLAR profiles welded to the top edges of the glulam beams as a safe and solid support for the solar shading evolved. This project is again an excellent proof of the versatility of our RENOLIT ALKORSOLAR mounting system.
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Concrete Stairs at Pennybank

Concrete Stairs at Pennybank

LIVING CONCRETE LTD

Project:  Refurbishment and restoration of 6 flights of concrete stairs and landings at Pennybank Chambers, London     Client: Emrys Architects, DDC LTDMaterials used:  MicroConcrete coating in Grey colour and Satin finishThe Living Concrete team were commissioned by Emrys to refurbish and restore an old concrete staircase. This was followed by hand application of Microconcrete coating with Anti-slip agent around the cast iron step threads which were cast in brass finish.  MicroConcrete coating is especially suitable to this type of artisan restoration and it is ideal for tougher environments such as stairs, shop and office floors, bars, hotels and exteriors with no need for joins or breaks. It can be applied over existing materials which reduces the time needed for application and maintenance.
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Outdoor Concrete Kitchen

Outdoor Concrete Kitchen

LIVING CONCRETE LTD

The Living Concrete team are highly experienced at working with leading designers to create bespoke furniture for beautiful spaces. That’s why Charlotte Crosland came to us to discuss the design, manufacture and installation of this stunning outdoor kitchen and entertainment space, housed in a purpose built oak building at her client’s Great Missenden home.We cast a number of items including work surfaces, kitchen cupboards with shelving and drawers, fridge enclosure, BBQ, cast in sink with copper fittings and seatWe used a unique eco concrete mix with a hydrophobic agent to limit moisture absorption and the smooth Silk Mist finish was treated and sealed with Satin Stain protection to make it damage proof. Our high-performance concrete doesn’t corrode or degrade, making it a long-lasting, practical choice that will keep its good looks. It’s fireproof too – a major advantage inside the home, but equally so in an outdoor oak-built structure such as this.
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Fluid Concrete Floor Installation

Fluid Concrete Floor Installation

LIVING CONCRETE LTD

On this high profile development project the Living Concrete team worked to very tight deadlines installing 580m2 of self-levelling FluidConcrete flooring throughout the house. FluidConcrete has a smooth, Polished-Concrete-like finish, that makes it perfect for a modern, minimalist design that can be easily combined with materials like wood and ceramic and it is also suitable for under-floor heating. It can be applied to interior surfaces, with no need for joins or breaks.The large format bespoke Plain and Corner concrete panels were cast to the client’s individual and unique specifications using our BTX Ultra High Performance Concrete mix with a hydrophobic agent to limit moisture absorption. The panels were cut to fit around the staircase and walls and then treated and sealed to make them stain proof.The finished effect is a modern, spacious look that complements client’s design style and creates a truly unique and highly sophisticated space.
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Hotel Roomers

Hotel Roomers

Schöck Ltd

Just a stone’s throw from Baden-Baden’s famous festival hall, a trendy and exclusive hotel has opened its doors in the name of Hotel Roomers. The hotel’s rooftop bar is a stand-out feature. Its lightweight steel canopy connects to the main concrete structure with Schöck Isokorb® type KS elements to minimize thermal bridging in the construction. And when it comes to getting a good night’s sleep, the stairwells are fitted with Schöck Tronsole® to stop impact sound transmissions and ensure a restful stay. The building itself is a hotel, medical centre and apartment block all in one, and its radiant white facade complete with full-height windows creates a striking effect. But the real highlight is how the facade changes its appearance depending on the guests decision to shut out the light in their rooms using the integrated window shading systems. It is not just the facade design that makes this hotel so special, but also its energy concept, which is testament to its ambitious efficiency targets. A crucial component of this concept involved minimising thermal bridges, which were a concern in the hotel’s landmark cantilevered entrance canopy. Without the Schöck Isokorb® type KS elements, it would have been difficult – if not impossible – to build the cantilevered element so efficiently and to decouple the structurally challenging thermal bridge at the point of connection between the freely cantilevered steel girders and the reinforced concrete slabs. All stairwells within the hotel feature the Schöck Tronsole®, which allow it to live up to the high expectations of the investors and building owner Franz Bernhard Wagner in terms of both energy-saving aspects and – of course – sound proofing.
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AIRIOS IN VELDHOVEN, THE NETHERLANDS

AIRIOS IN VELDHOVEN, THE NETHERLANDS

Tata Steel

The combination of a lightweight steel and concrete composite ComFlor® 100 slab and a glulam timber beam structure has helped deliver a truly sustainable three-storey office building. The internal climate in the building is supported with a ComFlor® Active system in the roof slab.
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Concrete Reception Desk at Assembly Rooms

Concrete Reception Desk at Assembly Rooms

LIVING CONCRETE LTD

The Assembly Rooms is a new office block development on a site of a former 1870’s cinema situated on Werter Road, just off Putney High Street.Living Concrete team used an innovative concrete application technique to create ultra-sleek custom-built reception desk for Morgan Cox at Assembly Rooms. A special mix of spray concrete in Mist colour was applied onsite to MDF frame, seamlessly achieving a very complex and detailed design.In addition two large planter units with sitting benches were constructed and finished in the same style.
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Concrete Reception Desks Romo Showroom

Concrete Reception Desks Romo Showroom

LIVING CONCRETE LTD

Project: Design and manufacture of 2 reception desks and browser in GRC cast and sprayed concrete with brass finishes for ROMO GROUP. Materials used: Hand cast and sprayed GRFC concrete in Silk Mist finished with brass detailing. For Romo’s flagship store in London’s Chelsea Design Centre, the Living Concrete team were faced with the challenge of converting complicated geometrical designs into two precast reception desks and a browser. The single casts were made offsite, with each being over four meters long. They were treated and sealed to make them stain proof.
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K2 Space Concrete Reception Desk

K2 Space Concrete Reception Desk

LIVING CONCRETE LTD

Project: Bespoke concrete-cladded reception desk for a workspace in South London. Client: K2 SPACE / Glenstone Materials: Large BTX Concrete 3D panels (overlays) in Mist colour and Smooth finish. The panels were cladded over a hard wood carcass. To create an impressive raw industrial look, we used special large format BTX concrete precast 3D panels that were made to K2 Space’s specific design and carefully assembled and finished by our team on site. The results speak for themselves in this stylish modern office space where this stunning 6m long and 1.2 m tall reception desk takes centre stage.
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Concrete Reception Desk at Lift 109, Battersea

Concrete Reception Desk at Lift 109, Battersea

LIVING CONCRETE LTD

The Lift 109 viewpoint designed by Ralph Appelbaum Associates has opened within the rebuilt chimney of Battersea Power Station in London. We manufactured and installed a concrete reception desk for the Lift 109 Experience reception area which is located in the Power Station’s magnificent Art Deco Turbine Hall A.Living Concrete team used an innovative concrete application technique to create custom-built reception desk for our client Beck Interiors. MicroConcrete fluted tiles in Willow Green colour were cladded onto MDF frame, seamlessly achieving a very complex and detailed design. Hand cast and hand polished oval shape concrete worktops in Ivory were assembled onsite. By using the best of modern technology, we have created a modern and robust design that demonstrates how concrete can be both good looking and functional.
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Large Scale Concrete Floor Tiles Installation

Large Scale Concrete Floor Tiles Installation

LIVING CONCRETE LTD

The project comprised of a large scale installation of Square GRC concrete floor tiles in two contrasting colours. Large Hazelnut tiles with Anti-slip Sandblast finish were laid around the main reception are. The remaining floor areas we resurfaced with Silver and Hazelnut tiles in Silk finish to emphasise the predominantly neutral colour palette of the interiors and the existing concrete structures which were left exposed.The tiles were manufactured using our special GRC BTX concrete, which is lighter and stronger than traditional concrete. We used our unique eco concrete mix technology with a hydrophobic agent to limit moisture absorption and staining. The challenges for this project were working with such large tiles that were pre-cut and only allowed for minor adjustments on site but the project was completed to a high spec for the client.
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Concrete Wall Cladding - Basement Media Room

Concrete Wall Cladding - Basement Media Room

LIVING CONCRETE LTD

Project: Manufacture and installation of bespoke concrete cladding in a high-tech media room. The design comprised of floating 3D concrete seat wrapped around the fire place and individually sized concrete panels for chimney breast, wall, floor and ceiling. All panels were fitted using mechanical and chemical fixings.Client: Tigg & Coll Architects  Materials used: Large format Plain and GAP GRC panels in Rough Mist finish and sealed with hydrophobic agent and clear sealant.On this challenging project we worked closely with Tigg & Coll Architects to manufacture and supply bespoke concrete cladding for new multipurpose media room.The large format bespoke Plain and GAP concrete panels were cast to the client’s individual and unique specifications using our BTX Ultra High Performance Concrete mix with a hydrophobic agent to limit moisture absorption. The panels were cut to fit around the fireplace, floor, walls and ceiling and then treated and sealed to make them stain proof.The finished effect is a modern, industrial look that complements client’s design style and creates a truly unique and highly relaxing space.
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Fairfaced Concrete Panels Installation at Kiwa Restaurant

Fairfaced Concrete Panels Installation at Kiwa Restaurant

LIVING CONCRETE LTD

Spanning 5,195 sq ft over two floors, the newly opened Kiwa Sushi & Grill offers a taste of the western-eastern fusion within modern East Asian dining setting in the heart of London’s Chinatown.The Living Concrete team were tasked with manufacture and installation of 120m2 of Fairfaced concrete wall panels which were seamlessly cladded over large internal walls. The panels were manufactured using GRC concrete, which is lighter and stronger than traditional concrete and finished in Mist Grey to enhance natural weathered look.The finished effect is a modern, industrial look that complements client’s design style and creates a truly unique and trendy space.
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School Flooring, Raised Floor - Skövde, SE

School Flooring, Raised Floor - Skövde, SE

Floor Levelling Systems Ltd

SubFloor flooring was used to help renovate and raise a concrete floor into a level school floor in Skövde, Sweden.This simple and elegant solution raised and levelled the floor to allow for installations and insulation. The joist and screw system allows for quick and easy assembly so that the floor can reach the desired height.45 mm Rigid insulation was positioned on the insulation bearers to leave a clear void underneath and a 22 mm chipboard was placed on top.Products:Wooden Joist 45x45x3600 mmSubFloor Screw 100 mmSubFloor Screw FootInsulation Bearer 45 mmHeight Variation: 50 - 111 mmJoist separation: c/c 600 mmSystem Weight - c/c 600 mm: 2.66 kg/m²Materials:Pine T0-C24Fibre-reinforced polypropylenePolyamideCold Galvanised Sheet SteelPoint Load Limit (50 x 50 mm):Load next to screw over joist edge - 9.72 kNLoad between screws over joist edge - 15.85 kN
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Coloured concrete for skate park redevelopment

Coloured concrete for skate park redevelopment

Tarmac

Cann Hall Skate Park in Waltham Forest, East London had been closed after the steel frame and plywood structure had fallen into disrepair. A refurbishment proposal was put together with funding from the Council’s Greenspace department, government funding secured by the Council’s youth service team and a donation from the local police Safer Neighbourhood Team. The designer chose TOPTINT coloured concrete as part of a high contrast design that would emphasise the bold geometric shapes used. Available in a wide range of colours, TOPTINT would deliver the smooth, durable finish required for the skate park surface in the bright, contrasting colours that the designer was looking for.TOPTINT coloured concretes use liquid colour pigment which is UV stable meaning that the colour will not degrade over time from natural sunlight. Also, because this liquid pigment is evenly mixed throughout the concrete, the colour resists surface wear, even in busy locations like skate parks.Read the full story at: https://tarmac.com/case-studies/coloured-concrete-for-london-skate-park/
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Fluid Concrete and Gap panels Installation

Fluid Concrete and Gap panels Installation

LIVING CONCRETE LTD

Large scale Fluid Concrete installation to all floors, window sills and stairs in Cement Grey colour. Oxicrete finish application to bathroom walls in Brown and Terracotta Red finish.Manufacture and installation of bespoke Gap panels in Rough Mist finish to shower walls.Materials used: Large format Gap GRC wall panels in Rough Mist finish, sealed with hydrophobic agent and clear sealant. Cement Grey Fluid Concrete floor coating and Oxicrete wall coating in Brown and Terracotta Red finish.
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Concrete Reception Desk at Goat Yard, London

Concrete Reception Desk at Goat Yard, London

LIVING CONCRETE LTD

Goat Yard, formerly a Victorian Warehouse building named Albion House, underwent comprehensive refurbishment to offer grade A office accommodation, totalling 30,484 sq ft. Refurbished by West 1, a leading high-end office fit-out Contractors, the building boasts a newly reconfigured reception area. The Living Concrete team were commissioned to cast and install a custom-build concrete reception desk.Spanning 3m long, the single cast was made offsite, without any joints and finished in Mist Pitted finish to resemble a real, cast in-situ concrete. Laminated grey joinery and black Forbo rubber-lined worktop completed the look.
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Naylor Concrete supplies Sun Lane Leisure Centre project

Naylor Concrete supplies Sun Lane Leisure Centre project

Naylor Concrete Products Ltd

Naylor Concrete supplied Hi-Spec, Fire Spec and Stainless Steel L-Strip Lintels to the Sun Lane Leisure project in Wakefield. Sun Lane Leisure is an inspirational venue for the district built on the site of the old Sun Lane Baths and will allow Wakefield district residents to swim, get fit and stay active in a purpose built and modern facility that includes: • Six lane 25m pool with adjustable depth • 13m x 7m studio pool with adjustable depth • 100 station fitness suite • Multi-use activity studio • Health suite with steam room and sauna • 130 capacity spectator viewing area
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Floating Concrete Garden Steps – Oxted

Floating Concrete Garden Steps – Oxted

LIVING CONCRETE LTD

The Living Concrete team were commissioned to design and create large format, precast GRC floating garden steps at a private residence in Oxted. Working closely with the client, we constructed a cascade of floating steps to create seamless access on what was quite a difficult tiered site. Having assessed all the practical and logistical issues, we worked out a tight 10 week schedule of measuring, landscaping, pre-cast and on-site installation of all the elements.This project had many challenges in its design and execution and covered a large external area on different levels incorporating very heavy concrete elements – creating this stunning feature.
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Concrete Reception Desk at Coventry University

Concrete Reception Desk at Coventry University

LIVING CONCRETE LTD

As part of a redevelopment at Coventry University, the Faculty of Arts and Humanities was transformed to feature a hyper studio designed for cross-disciplinary projects and new reception area.First of three, this new reception desk was assembled and finished by our team on site. Large precast polished concrete sections in Silk Mist finish were carefully fitted with a geometrically shaped Corian surround. We also added LED lighting strips to provide evenly distributed lighting around the area. We used our unique eco BTX ultra high performance concrete mix technology which helps to give our products the durability and performance they need.
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Concrete Reception Desk, Grain House Covent Garden

Concrete Reception Desk, Grain House Covent Garden

LIVING CONCRETE LTD

Grain House was a complex, heritage-led refurbishment unifying and extending four historic buildings in Covent Garden with a rich history typical of this iconic location. Our team manufactured and installed a concrete reception desk for a new reception area. The results speak for themselves in this stylish modern office space where this stunning 4.6m long reception desk takes centre stage.The concrete worktop was designed to incorporate the client’s logo and we used our unique eco concrete mix technology which is lighter and stronger than traditional concrete. This helps to give the finished products the durability and performance they need. Despite the complex and detailed casting and installation required for this project, everything was completed to a high spec for the client.
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abdrn - Comfortable Concrete (Custom Design), Polished Concrete (LVT)

abdrn - Comfortable Concrete (Custom Design), Polished Concrete (LVT)

Milliken

As part of a major rebranding project, global asset management company abrdn reimagined its Edinburgh workspace, with collaboration, choice and well-being were key elements of the design brief. A custom take on Milliken's Comfortable Concrete iconic design and its co-ordinating LVT floor covering Polished Concrete has been installed to create the aesthetic and performance the design team were looking for.
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All Golpla-Recycled Reinforced Grass & Gravel Grass Paver Case Studies - Brochures - Data Sheets - General Info & Technical Advice

All Golpla-Recycled Reinforced Grass & Gravel Grass Paver Case Studies - Brochures - Data Sheets - General Info & Technical Advice

Geosynthetics Limited

Golpla-Recycled Reinforced Grass & Gravel Grass Paver Case StudiesDesigned to retain gravel and reinforce grass for a wide range of applications which include:Footpaths.Cycle paths.Access roads.Car parks.Caravan and campsites.Sports facilities.Emergency access.Wheelchair access.Inclusion in applications where high infiltration is necessary as part of SUDS (sustainable urban drainage system) schemes.
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Concrete Cantilevered Floating Stairs

Concrete Cantilevered Floating Stairs

LIVING CONCRETE LTD

The design comprised of a three-storey-high, bespoke GRC concrete staircase with floating precast steps and landings, all in Rustic Grey finish.For the floors and landings we used Microconcrete coating in Lead Grey colour to create a contrasting effect with the lighter coloured walls and the imposing ceiling suspended fireplace surround was hand coated with Microconcrete in Metallic Bronze finish.
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The Little Chapel

The Little Chapel

Polyroof Products Ltd

The Little Chapel in Guernsey was built in 1914 and, at only 16 feet by 9 feet, is said to be “one of the smallest functioning chapels in Europe, if not the world”. The chapel and its unique appeal gained national fame after an article accompanied with a colour photograph was published in the Daily Mirror, and it has since been considered one of, if not the most famous tourist attraction in Guernsey.In 2015, work began to weatherproof the intricate building, with the Protec System specified as the best solution for the job.The ChallengeHaving never been finished by its original builder, Brother Déodat, the chapel has been undergoing a long-term restoration project to create a structurally sound building that retains the beauty of the original vision. Firstly, the foundations were underpinned and properly secured for the first time since they were created over 100 years ago. The next priority was to fix the roof, as described by Pat Johnson, chairman of the Little Chapel Foundation:“The asphalt on the roof was hollow and had to be taken off. The concrete underneath was hollow. We ended up with a substrate of soil and clink, so to repair it we had to go inside and grout all the cracks in the ceiling. [The new roof] comprises three layers of concrete, 340 stainless-steel plugs, a stainless-steel mesh and a final coating of concrete”.The task of making the new concrete surface waterproof fell to local Polyroof approved contractor Sarnian Roofing Ltd. Andy Gavey (Company Director) said about the project:“As a boy I would regularly visit The Little Chapel and I’ve always been blown away by its beauty and character. To get the chance to help restore the building to its full potential is a dream come true for me – this has to be my favourite roofing project yet. Polyroof’s contribution towards the roofing works has meant that we were able to provide a top-quality roofing solution that has done justice to the amazing exterior of the building.”The SolutionWith its ability to be applied directly to the concrete to form a lightweight, seamless and durable waterproofing membrane, Polyroof’s Protec System was a clear choice for waterproofing the chapel roof.The first stage was to make the entire roof area fully watertight. Following a coating of primer to seal the porous concrete surface, the first coat of Protec was applied which incorporated fibreglass reinforcement. After 30 minutes the coating had cured and the second coat was applied to the whole roof area. To areas where new mortar was laid to re-embed the pebbles and seashells, which had been painstakingly removed from the old roof, a coating of Polyfinish was applied to provide extra protection.The architect chose a sanded decorative finish to complement the exterior of the building, which is covered in a mosaic made from seashells, pebbles and broken china. To create this finish, a third coat of Protec was applied and, whilst still wet, Quartz Sand was broadcast into the resin. After brushing off the excess sand, the whole roof surface was sealed with an application of Polyfinish Clear.
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One in the chamber for concrete specialist as turbine project reaches completion

One in the chamber for concrete specialist as turbine project reaches completion

Whites Concrete

Whites Concrete has supplied a pre-cast concrete chamber for an 11-tonne Archimedean screw turbine installed on the banks of the River Esk in Whitby, North Yorkshire by national engineering and construction company JN Bentley. The Whites Concrete chamber has been constructed using robust Groundwall L-shaped units, to house the 2.9m diameter screw turbine. The latter will operate with up to 4 cumec with a rated capacity of 51.6KW as it generates electricity for Esk Energy (Yorkshire). Esk Energy secured funding towards the cost of the project through a community share issue.
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Whites Concrete panels for cemetery wall structure in Wigan

Whites Concrete panels for cemetery wall structure in Wigan

Naylor Concrete Products Ltd

Precast concrete Groundwall panels, designed and manufactured by Whites Concrete with a special rock face finish to blend in with existing surroundings, have replaced an integral part of a cemetery wall structure in Wigan. The 2.35m high (1m wide) concrete panels, which were formed with a bespoke liner, were installed on time and within budget by Parklands Services, a leading construction provider in the North West. Shaun Edwards, Managing Director of Parklands Services, commented: “We were very impressed with the turnaround, quality and detail of the precast panels from Whites Concrete".
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Automotive Steel Store

Automotive Steel Store

Tata Steel

The buildability and speed of installation was one of the reasons we chose this composite panel system from Tata Steel. Using the Trisomet system also meant we could select the optimum insulation thickness for enabling control of the internal climate of the building.
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Brentford FC

Brentford FC

Ash & Lacy

The newest stadium in London, at a capacity of 17,250, Brentford Community Stadium is the joint home of Brentford FC and London Irish. Many years in the making, the stadium forms the centrepiece of a mixed-use masterplan, offering residential accommodation and regenerative opportunities.Four stands bound by a triangular form – AFL’s distinctive design has been influenced by a uniquely shaped site. The 17,250 capacity stadium is surrounded on all sides by the M4 and two railway lines. Even with these restrictions, the bowl maximises seat capacity with exceptional views, creates a strong foundation for adjacent residential developments, and leaves room for future expansion.Environmental factors were a primary concern throughout the planning and construction process. The amount of reinforced concrete used in construction was halved when compared with the original scheme. Arup’s structural engineers also reduced the amount of primary steel by a third, further cutting embodied carbon and costs. Energy, noise and emissions levels are all well within the London planning framework requirements and the stadium has achieved a BREEAM Very Good sustainability rating.In order to meet planning requirements, a lightweight external envelope had to match the aesthetic appearance of concrete, requiring a mixture of soft varying tones and textures. A highly durable and resistant finish was also needed to suit panels installed at low level and in the pedestrianized areas around the perimeter of the building.Development work with the architect resulted in the selection of a superdurable powder coating applied to the VariAL-TF panels, designed to imitate the appearance of concrete panels and offering additional protection to the facade panels, which benefit from superior colour stability and gloss retention, even in harsh environments.The panels were pre-routered on the rear, enabling flexibility in achieving tolerances of the complex angles on site. This enabled the installers to adjust individual panels as required on site.
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Emseal SJS Selected for Wide Deck Joints at Manchester Airport T-2 Multi-Storey Car Park, Manchester

Emseal SJS Selected for Wide Deck Joints at Manchester Airport T-2 Multi-Storey Car Park, Manchester

NCC – Emseal Movement Joints

Client: Manchester Airport Group Architect: Pascall Watson Consulting Engineer: Burro Happold Main Contractor: Laing O’Rourke Specialist Contractor: Thelwell Flooring Main Products Used: Emseal SJS System and Emshield DSMThis new 9-storey car park with 3,800 spaces, was built as part of the £1 billion Terminal-2 redevelopment for Manchester Airport Group (MAG). To save time and space on site, the consultants used an innovative design, with a hybrid combination of steel delta beams and precast concrete, then on site the hollow-core precast floor slabs were topped with a 100mm thick reinforced concrete screed. To fully accommodate the anticipated levels of thermal movement and loadings in service, the engineers incorporated wide, high movement capability, structural expansion joints across the parking decks, between the different sections of the building. Given the dimensions of the deck joints (100mm) and the high movement capability required (100% = +/- 50%), with simultaneous exposure to the elements whilst under frequent heavy traffic, the joint sealing solution could only be specified as the Emseal SJS System. This unique structural expansion joint system easily accommodates high levels of movement in more than one plane, plus it has an integral coverplate to provide protection of the central movement section and the joint arrises. Importantly, the Emseal SJS is bonded into position with a structural epoxy adhesive from above, therefore requiring no access from below and enabling other works (e.g. M&E cable works etc.) to continue, plus as it is fully bonded, the SJS system requires no potentially damaging drilling into sound concrete to install mechanical fixings. In less trafficked wide joints at the perimeter, the Emseal DSM System was used, as a cover plate was not necessary.
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Lake District stream unstraightened in concrete project

Lake District stream unstraightened in concrete project

Naylor Concrete Products Ltd

Pre-cast concrete panels were used in an unusual project to carry out the ‘re- meandering' of a historically straightened section of Swindale Beck in the Lake District. Whites Concrete supplied its precast Rockwall and Groundwall panels so that Coffey Construction could quickly and efficiently form a new Coanda screen, fish pass walls and a Crump Weir to Swindale Beck, which is an upstream sub-catchment of Cumbria’s River Eden.
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Lake District stream unstraightened in concrete project

Lake District stream unstraightened in concrete project

Naylor Concrete Products Ltd

Pre-cast concrete panels were used in an unusual project to carry out the ‘re- meandering' of a historically straightened section of Swindale Beck in the Lake District. Whites Concrete supplied its precast Rockwall and Groundwall panels so that Coffey Construction could quickly and efficiently form a new Coanda screen, fish pass walls and a Crump Weir to Swindale Beck, which is an upstream sub-catchment of Cumbria’s River Eden.
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Hygienic stainless steel

Hygienic stainless steel

ASPEN by Canal Engineering Limited

In dairy industries it's vital that hygiene standards are kept to a high standard. Drainage and kerbing are important products that need consideration. To reduce costs, many may opt for concrete, however over time concrete dries out and is prone to cracking. This can jeopardise a hygienic environment as unwanted bacteria will harbour in the cracks Alternatively, drainage and wall kerbing. Stainless steel is resistant to caustic cleaning materials and lactic acid, which are common elements in a dairy. This resistance ensures that the ss surface does not corrode or weaken making it an excellent long term solution.

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