"roof decking other materials"

Material Store is part of The Old Vinyl Factory, a 17-acre site in Hayes.The four ‘warehouse’ blocks of Material Store rise above a podium and surround an oasis of private patios and a large common garden. The parking below the podium is concealed behind 3-bedroom town houses that animate the street with their steps and ‘front’ doors.The roofs of all fours blocks are landscaped as communal gardens. The extended articulated parapet to the tallest block creates an outdoor room and emphasises the building’s position as the tallest element of the masterplan.The 189 build-to-rent homes enjoy generous shared facilities that promote a sense of community in the context of private rented sector (PRS) tenure. These include play areas, a function room, picnic tables, allotments, a concierge service and an onsite maintenance crew. Commercial uses, which front onto the spine street, are intended for sharing with the wider community.The Arriva doorsets plays a key part in this development to create a seamless design. The Arriva system features a split-type EZYJamb®, specially designed to seamlessly integrate with finished wall constructions like stud and plasterboard. This innovative system is ideal for those seeking flush doors with an invisible door frame for a modern and integrated aesthetic.

A major development has seen the creation of some 300 contemporary new homes in the heart of a country park in Kent. The Conningbrook Lakes scheme was built by the Chartway group, a leading Kent based developer, with GDM Architects responsible for the main design. RCM were asked to supply their Supertech Weatherboard for the exterior of the different types of houses, ensuring an individual finish for the different house types.

55 m2 of Grad Thermo Ash 120mm deck boards have been used to great effect by the architects in the modernisation of this semi-detached property for decking, horizontal and vertical cladding, and fencing.At the back of the building, the living space has been extended by the addition of a garden room, joined together by a deck which runs the length of the garden between the two buildings.  Both the main house and the garden room feature a wrap-around canopy and deck.At the front of the property, the extension and entrance porch have been clad in the same material.All of these elements have been seamlessly finished using our invisible-fix system, Grad, in Thermo Ash using the same width board throughout.  This lovely project really showcases Grad and its versatility. 

The Outdoor Deck Company were commissioned to refurbish the external terraces of several top floor apartments located on Nile Street, London. The brand new `grad` invisible fixing clip deck system was supplied and installed by the Outdoor Deck Company, their first ever `grad` installation in the UK. The unique clip and groove design at the heart of the `grad` system means that decks can be installed about 30% faster than competing products. The `grad` system can be retrofitted onto existing timber joists, installed from scratch on top of a new timber sub-frame, or mounted onto the bespoke rail system.

Aluminium has been increasingly recognised as a viable material for construction products over recent years. With concerns over fire safety in external wall systems shifting the industry towards non-combustible solutions, the benefits specifically of extruded aluminium profiles, such as decking or cladding boards, have answered many of these new challenges.

One Hyde Park is a major residential and retail complex located in Knightsbridge, London. The development includes three retail units totaling 35,800 m2 and 86 residential properties with prices starting at around £20 million. The Outdoor Deck Company supplied and installed premium grade Ipe timber decking to all roofs across all four buildings. The deck boards were supported by 28,000 DPH Buzon pedestals. The project was a success and the Outdoor Deck Company were proud to be involved in installing their first-class products to one of London’s most prestigious developments.

Recent installation to a low-rise block of flats in High Wycombe. With flammable composite decking on the balconies, the building owner was keen to find a non-combustible alternative and our aluminium decking system was just the ticket!

The Post Building development completely remodels the former Royal Mail Sorting Office located on New Oxford Street in Central London into modern Grade A offices, with street level retail and restaurant space along with rooftop gardens, terraces, and leisure areas. The project received a prestigious RIBA London Award in 2022 and the main roof terrace is open to the public, providing panoramic views over the city. In order to gain planning approval, the development had to be repurposed in line with the ‘SuDS manual’ best practice guidance to minimise surface water run-off in the event of a storm and in order to meet the maximum discharge consent limits set by Thames Water.Basement SuDS storage is expensive and often impractical to achieve in city centre locations. ABG’s blueroof system was therefore chosen as an easy to install alternative to provide stormwater attenuation at roof level. The system is installed across three main roof areas and includes 14 restrictor chambers positioned above rainwater outlets to limit the outflow rate. The system is calculated to control stormwater in the event of a 1 in 100 year storm, based on the local Flood Studies Report (FSR) rainfall data, plus 30% allowance for climatic change.The roof design incorporates a variety of surface finishes, including a resin bound play area, biodiverse green roof areas and paved & decked terraced areas. The roof also includes solar PV arrays and planters supported on top of the blue roof.The ABG blueroof system drains like a normal roof during everyday rainfall events, but throughout the critical design storm periods restricts stormwater run-off, continuously releasing rainwater at a controlled rate until empty.The discharge rate is site specific and forms part of the scheme wide SuDS plan, and means that other downstream measures are not required. The scheme also included sedum green roofs to improve site biodiversity across two further areas.ABG provided project design calculations and all blue roof materials required for the different roof levels, plus our installation service.

The Outdoor Deck Company were specified to install high grade FSC Iroko timber decking to the large roof terrace area creating a stunning relaxation space. All decking and paving was installed on the Buzon pedestal support system and the wooden decking area was fitted with anti-slip strips to create an instant non-slip surface. The curved contrast between the paving and decking creates a soft visual appearance and takes you to different areas around the gardens. The entrance steps and risers made from Iroko premium grade hardwood include non-slip strips along the front edge of the steps.

IKOpro Acrylic Roof Coat has been used to provide a quick (taking only 4 days to complete) and seamless waterproof solution to a leaking roof at Bellman’s Auctioneers & Valuers in West Sussex. Contracts Manager for M Holmes Construction (contractor) admits that it was much less labour intensive than traditional roof refurbishments. He said, “The beauty of this system is that you don’t have to re deck the roof, unlike some alternative liquid systems. So this means you save one day of labour, typically four men on a job this size, plus material costs.”

The meticulous refurbishment of this Grade II Listed landmark provides a stunning range of luxuriously specified apartments. Phase 2 of this project included the installation of FSC certified Hardwood decks to create a series of private roof terraces adjoining the larger apartments. This project was particularly challenging due to the many curved corten steel planters, upstands, steps and seating areas but using the Buzon PB pedestal range to support the decking our installation team achieved seamless surfaces across all the terrace areas. The finished private roof terraces provide residents with the perfect outdoor space.

The campus in Colchester, which is home to 15,000 students, is undergoing a massive phased transformation. Benx-RCM are currently supplying into phase three of the campus-build, known as The Pastures.Split across five new buildings, The Pastures will bring an additional 1,262 student bedrooms to the Colchester campus. One of these blocks will create a new hub which will include a reception, a post room, an administrative area and a student services centre, along with a laundrette and staff welfare facilities.Overseeing this £168 million project as main contactor is Bouygues Construction.Stanta were awarded the SFS infill package at the site. As part of this package, Benx RCM were selected to supply Y-Wall external sheathing board for the entire project.Y-Wall is a flexible calcium silicate based fibre cement building board, offering excellent fire properties as well as high levels of dimensional stability. The Y-Wall BBA Certification provided the Stanta project team with assurance that this building board solution has been tested to exacting standards, evaluated onsite, as well as undergoing a life expectancy assessment and a quality management system review.Y-Wall was utilised to create a sheathing for the five high rise structures. In buildings with storeys more than 18m above ground level, any products used in the external wall construction should be of limited combustibility. Being a non-combustible, A1 fire-rated building board, utilising BS EN ISO 1182 and BS EN ISO 1716 tests, Y-Wall is the optimum solution for a project of this type and size.In specifying the building board for this project it was important to ensure the optimum racking performance to enhance structural strength. Y-Wall conforms to European Norm - BS EN 594:2011 - the certification which proves the system has been rigorously tested and offers excellent racking performance, structural strength and stability.Specifying a building board that is fully tested to BS EN 1062-1 allows for adequate moisture resistance and durability. Y-Wall fully complies with this standard which ensures the building boards will have a life equal to that of the building. Selecting a building board with good external performance and durability is important, particularly through the build phase, as the product may be left exposed for several months prior to a secondary facade being installed over the top of the system. In order to generate speed and ease of construction, Y-Wall was supplied pre-cut to specified panel sizes. The fabrication work was undertaken by Benx Façades at its dedicated facility, to ensure a seamless process.

A regeneration development in Vauxhall by the Ballymore Group has seen the biggest transformation story London has ever seen. It has added an entirely new urban quarter to London. The South Bank regeneration stretches from the Shard in the east to Battersea Power station in the west. The area known as Embassy Gardens is at the heart of Nine Elms and includes up to 1.750 new homes and over 20,000sqm of office and flexible workspace spread over 8 building plots covering an impressive 241,548 sqm. RCM’s Y-Wall was used in its construction.

Pen-Y-Bont is a development of new build waterfront properties in the popular seaside resort of Abersoch. A £3.5m investment has seen the creation of a mix of luxury waterfront properties, designed by SDA Architects, Leeds. RCM supplied its Supertech Weatherboard cladding to the construction, which enhanced the properties coastal feel and gave it a distinct and lasting impression.

A former brownfield site on Ascot Road, Watford is undergoing a transformation to provide a new residential-led quarter with much needed new homes and retail space.This project, by development and investment company, Orion, will comprise of buildings between six and eight storeys, with 489 new homes for the private sector of which 35% will be affordable homes, in addition to two lower floors of retail space.Orion is leading the development process at Cassiobridge Quarter, which centres on regenerating under-utilised land and buildings, making them into landmark destinations and improving the local community with enhancedinfrastructure and aesthetics.RCM was appointed to supply its high-performance sheathing board, DensGlass which will make up part of the through wall system to an RC frame with a lightweight steel frame infill.DensGlass consists of a fibreglass mat with a gypsum core, designed to provide a high degree of protection from the elements in external cladding constructions.Widely recognised by the GOLD colour, DensGlass fiberglass mat gypsum sheathing board, has an exemplary track record that spans more than 30 years.Thanks to its ability to protect the building envelope against incidental moisture damage during and after construction, DensGlass Sheathing is a preferred substrate under brick, stone and rainscreen cladding and suitable for lightweight steel frame, timber frame, modular / offsite and concrete frame construction types.In addition to the above features, DensGlass is A1 non-combustible, CE marked, lightweight with easy scribe and snap properties.On completion of the project, Cassiobridge Quarter with its modern design will provide a stylish appearance to the area with much-needed homes and a new community for residents to enjoy.

The International Quarter is a unique mixed-use scheme providing an inspiring new business environment, designed to create spirit, space, community and culture. The project comprises 4,000,000 sq ft Grade ‘A’ office accommodation, 275,000 sq ft hotel space, 350 new residential units and associated community facilities.

Moneypenny engaged the help of AEW architects to design a new and exciting office environment. With space to house 1,000 staff, Moneypenny wanted to have a new headquarters, which were both efficient office spaces, as well as a great environment for its staff to operate in. In turn, Pochin asked RCM to supply its 12mm Cemboard to the construction, because of the building board’s excellent acoustic properties, which were a major consideration for the construction of the call-centre.

2-6 Cannon Street is a high-end new build commercial office building located in the City of London. The Outdoor Deck Company were commissioned by Frosts Landscape Construction to supply and install the GRAD decking and rail systems, which were supported by the Buzon DPH pedestal system. This was a particularly challenging project as powder coated steel planters were strategically located in the middle of the roof terrace so installation had to be carried out around the numerous planters. Timber decked steps and ramps were also part of the overall terrace design.

- Location: The Roof Gardens, Apartments, Manchester - Developer: DeTrafford Estates Group - Challenge: The previous intumescent varnish on external timber panelling on walls and decking broke down after just 12 months. - Solution: Remove existing coating, apply Zeroflame Treatment - Result: Original beauty of the decking and timber paneling on the walls is resorted, the timber is compliant with building regs and the property owner is happy.

Another one of our lovely customers recently sent in some pictures of them having used Owatrol products to restore their hardwood decking.As you can see, their efforts paid off and his garden deck looks as good as new!Here’s what he had to say about it:We have recently renovated our hardwood decking with Prepdeck, Net-trol and Textrol. The decking was laid three years ago and treated with a decking stain (not Owatrol!) but it started to turn grey very quickly.These pictures were taken over the course of a few days. The process was simple to follow and we’re very pleased with the results.Products usedPrepdeckPrepdeck is a water-based, high-grade stripper/cleaner specially designed for the removal of old, solid and semi-transparent stains, unsightly grade stamps and other types of finishes from wood.It is a three-in-one product: Its main purpose, when used undiluted, is an effective way to prepare wooden surfaces for further treatment.When used diluted, Prepdeck can reduce the mill glaze on new wood to prepare the surface to accept a saturating finish.Net-TrolNet-Trol is a powerful wood cleaner and brightener which restores greyed and weathered wood back to its natural colour. It easily removes surface and ground-in dirt to leave the wood looking fresh and new again. All without damaging the wood’s fibres.Net-Trol is fast-acting and can restore the colour of your wood in as little as 15 minutes. All without sanding!It is also is biodegradable and does not contain solvents or bleach, making it safe to use in multiple environments.TextrolTextrol is a highly saturating oil for exterior soft and hardwood. It works by saturating the wood to protect it from within, meaning there’s no film on the surface and so it will not peel or flake.Textrol is available in 7 shades, including clear, and enhances the natural beauty of the wood whilst providing a mildew-resistant finish.This offers exceptional and long-lasting protection from the effects of moisture, weathering and UV rays.Thank you so much for sending us over these pictures of your renovated hardwood decking, Paul!

This community engagement project for YMCA in Milton Keynes featured Wallbarn M-Tray on a roof space which acted as a leisure and social area for the students and residents of the YMCA campus in Milton Keynes. It also featured in the training and development of young people with learning difficulties and with challenging upbringings to learn about construction and green roofing, being able to gain NVQ qualification and further certification for installing green roofs.The green roof will be moved in its entirety to a new premises in early 2022 where the benefits of the M-Tray system are fully demonstrated. Rather than have to dig up tonnes of loose aggregate, established sedum and wildflower planting and sheet drainage materials; each module can be simply lifted up and transported via pallets to the its new home the other side of Milton Keynes at the new YMCA building. As this new premises will house many of the young people using YMCA services, this new green roof becomes their green roof to enjoy.

Home House is an award winning private members club, located in Portman Square, London. The Outdoor Deck Company were commissioned to install over 220sqm of new Ecodek composite decking on Buzon support pedestals to create a large decked terrace area within the club’s private garden. Home House were looking for a durable, minimal-maintenance, anti-slip deck with superior safety qualities without compromising on aesthetics for this glamorous outdoor space. The carefully selected Ecodek Heritage composite deck boards delivered all this and more….

Founded in 2002, the Gardens of Peace Muslim cemetery is located in a green belt area in Chigwell, London. Beautifully landscaped and purpose-built, the cemetery is a calm, comforting space for the local Muslim community. Earlier this year the Outdoor Deck Company were commissioned to supply and install high quality composite deck boards to create a large deck area surrounding the new cemetery building. Providing an attractive but future-proof solution, composite decking was specified for its anti-slip, mould-free and low-maintenance attributes providing a safe, less slippery surface for the year-round cemetery visitors.

On the fourth floor of the Royal Opera House is a decking area of around 600sqm. For the last 25 years this was a hardwood deck, but when Stanton Williams Architects were asked to oversee the redevelopment of this area a new deck was an integral part of the plan. The Outdoor Deck Company were commissioned to install the Grad Decking System supplied by Alfresco Floors. The finished deck is part of a major transformation of the Royal Opera House by Stanton Williams and has been open to the public from September 2018.

Along with re-surfacing, inspection, showed signs of wear and tear on the bridge surface areas too. Consulting Engineers, Jacobs, approached IKO for the specification, and Galliford Try won the tender. BriggsAmasco were chosen as the installing contractor. IKO’s Permatrack Bridge Surfacing system was chosen - a waterproof mastic asphalt wearing course for Bridge Decks containing both polymer and epure (Trinidad Lake Asphalt) modifications to the bitumen binder, which offers improved material flexibility and maintains good rut resistance. Existing mastic asphalt surfacing and bridge deck waterproofing was stripped off and replaced with Stirling Lloyd’s eliminator waterproofing system and Permatrack.

The Big Chill, a bar in King’s Cross, was creating a public roof terrace on an existing structure. The deck was complicated with many changes of level and multiple objects present. A single ply membrane was installed. Paving and decking was required. Adjustable pedestals were laid directly onto the surface and their heights altered so that the upper surface of the 50mm paving slabs and the 125mm decking frame would be level. Nothing penetrated the membrane and the weight tolerance of the ASP and TD pedestals meant even very heavy traffic on a public bar was accommodated.

The new £8.5m Allam Diabetes Centre at Hull Royal Infirmary plans to treat and care for patients with diabetes and metabolic bone diseases.It also includes a significant amount of clinical research facilities supporting not only diabetes and endocrinology, but also vascular surgery, neurology and other research departments. Its curved towers flank a glass entrance, which leads to a large waiting area and reception. Spread over three storeys are consulting rooms, specialist treatment rooms, office space and changing rooms as well as a roof terrace on the second floor. Designed to achieve a BREEAM rating of ‘very good’, the thermal performance of the insulation specified for the Allam Diabetes Centre’s flat roof was hugely important. Another crucial factor was fire safety. Although the application doesn’t fall under current fire regulations banning combustible insulation, the architect specified that only non-combustible materials should be used during construction.  Main contractors Zenith Developments appointed specialist contractors Fosters Roofing to install the roof. They in turn tasked DANOSA UK with supplying all the materials for the roof construction, including the insulation. “The build-up of the Allam Diabetes Centre was a single-ply warm roof with a tapered insulation scheme to provide the fall required for rainwater run-off,” explained Steve Downey, Commercial Director at DANOSA UK. “Tapered insulation schemes are always more difficult than traditional flat roofs, so we asked Knauf Insulation for technical advice on how to achieve the required U-value of 0.18 W/m2K.” The Knauf Insulation Technical Support Team recommended Rocksilk® Flat Roof Slab. It is BBA certified for use on mechanically fixed flat roof build-ups and is suitable for all types of roof deck.  As well as excellent thermal performance, Rocksilk® Flat Roof Slab is non-combustible with the best possible Euroclass A1 reaction to fire classification. It also provides excellent sound absorption so will help reduce the drumming effect of rainfall.  Rocksilk® Flat Roof Slab contains a special water repellent additive and is manufactured using Knauf Insulation's Krimpact® Technology which provides high levels of compressive strength and durability. As the project was a tapered insulation scheme, Rocksilk® Flat Roof Slab was manufactured to order to ensure the correct fall was created. The tapered insulation scheme wasn’t the only challenge with the Allam Diabetes Centre – it also features a curved façade, which added complexity for the installation team at Fosters Roofing.  Paul Foster, Managing Director at Fosters Roofing said: “Insulation needs to be carefully cut to the exact shape of the building otherwise heat can escape making it less energy efficient. Thankfully Rocksilk® Flat Roof Slab was easy to cut and quick to install, so it wasn’t a problem.” Rocksilk® Flat Roof Slab has also been designed to knit together during installation so there are no gaps that could affect thermal, fire or acoustic performance. By using Rocksilk® Flat Roof Slab, Fosters Roofing and DANOSA UK were able to achieve the required specification for the tapered insulation scheme on the new Allam Diabetes Centre. This will contribute to the energy efficiency needed to achieve the BREEAM ‘very good’ rating. 

The scheme includes infilling one third of Alexandra Dock with 780,000 m3 of material and reclaiming 7.5 ha of the river to create a new 650m quay wall, which can accommodate three offshore wind installation vessels.Construction will also involve dredging a new berth pocket, completion of earthworks and surfacing, building internal access roads and service networks, construction of a new Roll-on / Roll-off ramp and demolition of some existing buildings.Our Hody system was used in the 3 Primary Substations on the site to create the first floor decks of the steel framed buildings within the Alexandra Dock project.

In 2012 the town of Walsall underwent a major regeneration. The Waterfront North site was developed and was based on 2.2 acres of brownfield land, where more than 300 homes and apartments, as well as a Premier Inn hotel were to be constructed. RCM were appointed by Whitbread to provide Y-wall, an advanced flexible calcium, silicate based fibre cement building board, for the construction of the Premier Inn. This was to be used as an external sheathing board, covering the structural steel frame, infilled with SFS steel.

The University of West England has added high-quality accommodation to its Frenchay campus. The buildings on Coldharbour Lane consist of townhouse-style accommodation and 23 self- contained flats. RCM were appointed by Unique Envelope Façade Solutions to supply over 1,000m2 of Rockpanel Metallics in order to add a special effect façade to the timber frame buildings.

A successful refurbishment of a disused building translated into 42 beautiful one and two bedroom apartments. The building ‘Cambridge House’ was enhanced externally by applying cladding and updated glazing. RCM supplied Vitrabond ACM cladding to the project. An additional, unforeseen opportunity also presented itself to RCM whilst working on the project.

In January 2008, the Devon Partnership NHS Foundation Trust approved plans for a major redevelopment of the Langdon Hospital site based in Dawlish. RCM were appointed by the NHS to provide the Renderflex building board – a high performance cellulose fibre cement render carrier board and Y-Wall – a calcium silicate board on the inner leaf of the wall construction. The client specified robust walls in all areas, especially within the patient wards, which made RCM’s boards ideal for the project.

Rathbone Market is one of six schemes in the UK that has been delivered by English Cities fund (ECf), a regeneration partnership between Homes and Communities Agency (HCA), Muse Developments and Legal and General. Part of the 680,000 sq ft Canning Town & Custom House regeneration area programme, Rathbone Market was designed by Project Orange and formed the third and final phase of the entire development. Continuing its long-standing relationship with John Sisk and Son, one of the main contractors to the programme, RCM supplied a whole host of products for the successful development of the project.

Worcester has invested in a new £10m swimming pool as part of the city’s Perdiswell Leisure Centre refurbishment. RCM supplied the colourful Trespa® Meteon® cladding panels to the project, which were used on the outside of the pool area and entrance. RCM also supplied the colour-matched fixings and associated trims and the aluminium support frame system to this worthy project.

Manor Park is a new build development of 53 homes, located on the northern edge of Ashford in Kent. RCM supplied 216 planks of 190mm wide Supertech Weatherboard in a stained Light Oak finish. Plastestrip end and starter profiles (Plasticlad) were also supplied colour matched. Supertech Weatherboard proved to be the perfect choice as it has the beautiful look of natural wood without the need for costly maintena

Located on the former Anglia Ruskin University site, in the heart of Chelmsford, City Park West is a newly created vibrant community. The scheme started in 2013 and has already delivered homes and new green space with commercial units. The second phase includes the construction of 426 new homes, 4,900sqm of commercial floor space, new public open spaces and underground parking. RCM were appointed by Conneely Facades to supply fabricated Alucobond A2 cassettes, Y-wall sheathing boards, Aluminium façade support frame and fixings to the construction of phase 2.