"industrial fire doors"

Suffolk Fire and Rescue Service recently commissioned Norwich-based Cooks Industrial Doors to replace failing vehicle access doors at Long Melford Fire Station in rural Suffolk. As a major reseller and installer, Cooks contacted Jewers Doors to design and manufacture state-of-the-art sliding-folding doors which would replicate the style of the original doors.

HAG was honoured to be chosen to install industrial doors on the new headquarters for the Dorset Fire Service, designed by Prince Charles. The £3 million building included grand neo-classical design and a mock balcony, which meant HAG had to be particularly careful in the design and planning of the installation. The specification was to match the styling of the three-storey fire station while still providing the high levels of security and ease of use required for the situation. Our industrial Q Doors perfectly balanced the stunning aesthetics with the structural integrity and functionality required for this prestigious contract.

Split over basement, ground and three upper floors, the Charles Doll Building on Grape Street, London, offers a contemporary and functional specification in this stunning office refurbishment. The development mixes industrial elements with a crisp modern aesthetic by carefully combining characterful architectural features, including vaulted ceilings with exposed brick and steelwork.Named after its architect Charles Fitzroy Doll, the building is clad in decorative thé-au-lait (“tea with milk”) terracotta – Doll's use of grand façades is understood to have resulted in the expression, ‘all dolled up’. The first floor has been fitted out to a high standard with office furniture from Vitra, providing the perfect space for those who want to move in and get straight to work.The lobby mixes vibrate contemporary wall art with industrial light fittings and brickwork. Forza’s in-house CAD team planned the bespoke black oak Firescreen partition wall to match the architect's design. As a market leading passive fire product, this Firescreen provides both integrity from Smoke and Fire and insulation from heat. This is important because in a fire emergency heat has been shown to ignite secondary fires to items, such as curtains or carpets, that are near the other side of non-insulated partitions.Via the Thinking Space Design & Build, Forza Doors supplied twenty FD30 Fire Doors with stained frames and skirting boards to match throughout the five floors of The Charles Doll Building. Chosen to match the steelwork throughout the development, the dark satin finish of the doors was selected from Forza’s Creato range of dyed veneers. This ‘Illunis’ finish is one of twelve fashionable choices in the range. Dyed veneers are an increasingly popular choice with designers as they offer cost savings over stained veneers without compromising quality.The Doors with glass vision panels, required to allow light through to the stairwells, feature our flush and quirk bead. A minimalist design option where one side of the doors is completely flush right up to the glass vision panel and the other side has a very simple elegant bead detailing.

Bettys & Taylors of Harrogate is a fourth generation independent family business, passionate about some of the finer things in life – beautiful tea rooms, handmade cakes, traditional breads, proper tea and top quality coffee. They are the business behind Yorkshire Tea, Taylors of Harrogate coffee and the famous Bettys Café Tea Rooms.Project/doors: 5 Speedor Super, 1 Speedor Mini, 12 Fire Shutter, 21 Pedestrian doors, 1 Electric roller shutter, 1 Insulated Roller ShutterThe challenge Due to the size and weight of the insulated roller shutter at 10.5m wide and 6.3m high, this was a difficult installation in an area where the headroom was very tight. A crane was required to lift the shutter into position after opening two holes in the building’s roof so lifting chains could be dropped through to facilitate moving the shutter into position. The solutionHart was contracted by Sir Robert McAlpine to supply and install a range of industrial doors at the Taylors of Harrogate site.  This included the installation of the three-tonne insulated roller shutter completing a work package of over 40 doors. The success The installation of the shutter concluded a project which Hart was involved with through Sir Robert McAlpine and which saw almost every Hart door product installed – from Speedor high speed doors to fire shutters, security shutters and steel personnel doors. 

Kerry Foods is the leading consumer foods processor and supplier in Europe.Project/doors:20 doors including Speedor Storm, Speedor Mini, Speedor Cleanroom. The challengeFood manufacturing sites have strict protocols to avoid contamination and to meet all regulations in the industry. Any issues with industrial doors can directly impact compliance with these regulations. This site had several competitor products that needed to be serviced and replacedThe solutionUsing our experience and knowledge we spent time surveying all of the doors on the site and advising which doors needed to be replaced, repaired and serviced to ensure they were compliant with all regulations. Due to the volume of doors in the facility, we had a weekly presence on site until all issues were eradicatedThe successWe have installed 20 doors on this site and provide maintenance and service to over 30 doors, including competitor products. The site has a range of doors to suit varying requirements, including internal Speedor Cleanroom and Mini doors, external Speedor Storms and fire shutters.

DuPont Teijin Films is a leading global producer of polyester films, specialising in film products and related services for many industries.The Project17 Hart doors including Speedor Super, Speedor Storm, Speedor Mini, Fire ShutterThe ChallengeDuPont required a company that could offer the reliability of both the industrial doors and the service provided. When doors are left open or closed for any length of time, it can directly affect the manufacturing process. DuPont needed a product and a company they could trust to provide reliable and consistent service, saving them money by reducing downtime.The SolutionHart has manufactured, installed and serviced a range of industrial high-speed doors for a range of benefits to the customer, including increasing efficiency by giving faster alternative access to the area, rather than using a large, slow roller shutter.The SuccessDuPont has chosen Hart as their door supplier for over 35 years due to the dependability of the product and service. DuPont put the investment in Hart due to the quality and longevity of Hart doors, understanding they are value for money with a low total cost of ownership and better return of investment than a cheaper product. Hart maintain 36 doors in total. The first Hart doors were installed in 1985.

Eurobond designed & manufactured a range of steel fire doors and steel acoustic doors for a leading tech giant.The Gemini Data Centre in Dublin, Ireland, is a fort of protected data; over 10,400 sq.m of space is utilised for cloud connectivity and leading technology providers, comprising of 6 individual data halls and ancillary services.All this data needs protection - that's where we helped. We provided fire-rated doors, acoustic security doors, and radar-operated automation doors.Protection of data and people was key, along with minimal noise and easy yet secure access throughout the complex.

Procter and Gamble is the largest multinational consumer goods company in the world with 65 brands ranging from home care to skin care. Project/doors:Manufacture, install and service over 70 industrial doors across 6 sites. The challengeP&G’s first goal against climate change was to reduce greenhouse gas emissions at its facilities. The UK Environmental Agency also regulates the emissions at P&G Thurrock under an Integration Pollution Prevention & Control permit. Another important factor at the facility is efficiency and any works must cause minimal impact on production.The solutionHart has supplied over 70 industrial doors to the site. High-speed doors and insulated fast action roller shutters allow efficient traffic flow while controlling the heat, odours and noise. LPCB approved fire shutters safeguard employees and keep the building compliant with the latest legislation. Regular servicing maintains the reliability of the doors and the efficient running of the facility.The successThe relationship between Hart and Procter and Gamble spans 30 years, with more than 70 installations across six facilities. We have worked together to maintain and upgrade these manufacturing facilities without disrupting production.

It was a partnership that was meant to happen. Premier Inn Hotels meets Premier Security & Fire Ltd.It was our absolute pleasure to assist commissioning company Mulalley by manufacturing and installing the external glass and steel communal entrance doors, industrial louvres and security gates (all to LPS 1175 SR2 standard) at the impressive Ladderswood Estate regeneration project in New Southgate, North London, a development that includes a new 85-bedroom Premier Inn hotel.New Ladderswood LLP is a joint venture between top UK developer Mulalley and housing association ONE HOUSING GROUP LIMITED, working in collaboration with the London Borough of Enfield.This major regeneration development features:93 social housing properties56 shared ownership apartments368 privately owned properties517 properties in total (426 apartments and 81 houses)There will also be:6 commercial unitsAn 85 bedroom hotelA new community centerFor more details, call us on 0208 559 8295.

Heathrow Airport is the UK’s largest and busiest airport connecting the UK to over 80 long haul destinations and flying over 80 million passengers worldwide. Project/doors: Hart has over installed over 280 doors across all terminals including high speed smoke screens, fire conveyor shutters, security shutters, internal and external high speed doors, insulated fast action doors, sectional doors and pedestrian doors.The challenge Terminal 5 baggage handling system serves around 32 million passengers per year and handles around 6000 bags per hour.  Hart were asked to design, manufacture and install a specialist and unique automatic smoke screen system capable of handling over 6000 bags per hour, while providing a seal for 30 minutes in the event of fire. The solution Hart were the only company to provide a solution that fully met all the design requirements. Two years after the initial talks with the client, Hart successfully completed the manufacture and installation of all of the high speed smoke/fire screens within the main check in area, comprising 102 check in desks. Hart also installed a mixed package of roller shutter and fire doors in the lower ground service area and fire shutters on the Tube access tunnels leading directly to Terminal 5. The success Hart was chosen for the quality of engineering and the ability to meet the clients demanding specification and operating requirements. Hart continues to work with contractors and OEM’s such as Vanderlande, Mace and Balfour Beatty on site supplying upgrades and new doors when required

London Fire Brigade chose Jewers Doors to design and manufacture 46 setsof fast acting exit doors for emergency vehicle bays at nine new Fires Stationsas part of a £51 million refurbishment program.

In our first in a series of case studies, we’ve invited FireDNA Alliance Partner, Steve Neilson to share his experiences using the FireDNA system to inspect and catalogue 9422 fire doors in three months, on behalf of Mitie, for the Scottish Fire and Rescue Service.The Scottish Fire & Rescue Service is the fourth largest in the world and ensures the safety and wellbeing of the people in Scotland. Operating out of 547 buildings across 357 sites, these centres are managed by the UK’s largest ‘Facilities Management’ provider Mitie.Following several months of discussion between Mitie and the Scottish Fire & Rescue Service regarding the status of the fire doors across their property portfolio, a tender was issued for an extensive fire door inspection and evaluation programme to be undertaken.Having secured the works through competitive tender, we further engaged with Mitie and the Scottish Fire & Rescue Service team. Working through their property asset registers in detail we gained a full understanding of the scope and requirements of the project.Following weeks of detailed project planning and final agreement on the timeline, it was evident that we had just over 3 months to inspect and report our findings on 9422 fire doors across the 357 site locations, and this all had to be done during the winter months of late 2021 and early 2022.In order to deliver on such a tight timescale, absolute dedication and collaboration was required from all parties…the project managers, admin staff and fire inspectors as well as the teams at Mitie and Scottish Fire & Rescue Service. To support this challenging task we armed our resources with a new cloud based system called ‘FireDNA’.We had been approached by FireDNA a couple of years earlier to see if we would be interested in helping to beta test their new ‘Fire Door Inspection and Monitoring Software’, to which we agreed, little did we know at the time that this software would prove invaluable to us further down the line!Deploying teams of up to 10 Fire Inspectors at a time, armed with the new and now completed FireDNA Inspection and Monitoring App, we set about working through the phased inspection schedule.Having been involved in the development testing of the FireDNA software, we had no doubt this system would, increase the speed in which the surveys were carried out, and dramatically reduce the time and effort in reporting the findings. Working closely with the FireDNA software support team, who assisted us in the initial software training, our Fire Inspectors were able to work efficiently and effectively ‘at pace’ through the challenge. The FireDNA App also has ‘LiveChat’ built in so any questions or queries by our operatives in the field were easily and quickly dealt with by the FireDNA team, which meant there was very little downtime during the inspection process.One of the great benefits of using the FireDNA App is that everything is ‘real-time’ so our office-based project managers could immediately see how the inspections were progressing. Once the inspection data and supporting photography was in the system report generation was largely automated and nicely formatted into MS Word and Excel documents.These reports could then be initially shared internally with our remedial work/replacement estimators for accurate cost estimates, who in turn could then produce accurate cost estimates and quotes for the works required as each buildings inspection was completed. This created a very fast, efficient and accessible workflow process for the whole team.FireDNA is not only a fantastic fire inspection and reporting tool, but also initiates the ‘golden thread’ of information, allowing building owners and managers like the Scottish Fire & Rescue Service and Mitie to take ownership of the ‘live data’ in the system, which can easily be updated and shared as each fire door asset is inspected, monitored and maintained year-on-year, which will soon become the minimum legal requirement.FireDNA also enables building owners and facility managers to create status reports for O&M compliance, which can be shared with insurers and the like, as well as appointing contractors and maintenance teams to carry out and catalogue remedial works and new installations, which are all date-stamped and locked into the system.In our view, anyone involved in fire inspections, installations, planned preventative maintenance and asset recording of passive fire products, such as fire doors, doorsets and fire screens should be using the FireDNA system. For duty holders such as building owners, facility managers, landlords and surveyors to make sure the assets they are responsible for are safe and compliant and the data unambiguous and accessible by all that need it, including residents.We believe FireDNA is the best system on the market and anyone who uses it will appreciate not only the time and money savings but importantly how this centralised system improves work standards across the full lifecycle of passive fire products. Steve Neilson – FireDNA Alliance Partner – Scotland

Premier Security & Fire Consultants has joined forces with leading forensic security company DNA-Detect to create a market-first, integrated high-security door system armed with a Forensic DNA traceable, marking fluid.Our design team has worked with DNA-Detect to incorporate an automatic spraying system into our LPS1175 SR2 (B3), SR3 (C5) and SR4 (D10) and our upcoming SR5 (E10) security door designs tested and passed by the BRE (Building Research Establishment), the UK’s No.1 testing house.If attacked, the DNA based security system will automatically dispense a covert spray concealed within the door frame. The perpetrator will be forensically marked linking them to a crime scene providing irrefutable evidence to prosecuting authorities.Each DNA-Detect Forensic Perpetrator Marking system contains a unique, registered Bio-synthetic DNA Code. The UV Marker in DNA-Detect’s products is Orange, to avoid any confusion with other products which may offer different colour UV MarkersOnce in the police custody suite, the police will check a suspect for the UV marker and will then proceed through the police process to take swabs from the marked area for submission to DNA-Detect’s forensic Labs for DNA extraction using a process known as Polymerase Chain Reaction (PCR)If the sequenced code recovered from the perpetrator’s skin and clothing matches the code from the registered door device, which can be securely verified at the ISR (International Security Register) then this will provide prosecutors with irrefutable evidence pinpointing the perpetrator to the crime scene.Premier Security & Fire Managing Director Neil Johns welcomed the collaboration with DNA-Detect. “Breaking new ground with unique designs and ideas is very much in Premier’s own DNA. The combination of Premier’s certificated door systems and the DNA-Detect trace system certainly brings an exciting, new element to the security market.”Those words were echoed by Chris Taylor – Chief Technical Officer at DNADetect. He said: “We are delighted to be partnering with Premier in this important industry-first initiative. Integrating Forensic DNA Spray Technology within Premier high-grade security doors will provide the ultimate deterrent to violent attacks within both private and business premises. This will ensure our client’s safety, protection and business continuity.”Premier Security & Fire Consultants is the UK’s leading supplier of Secured by Design LPS1175 door systems with more than 2000 designs and options including SR2; SR3; SR4, fire-resistant and thermally brokenTechnical Overview:An integrated compact modular DNA based Forensic Security System can be completely concealed within, for example, a door frame or above any entry point.The unique DNA and UV mark will forensically link an offender to a crime scene providing irrefutable evidence to prosecuting authoritiesWhen installed above or within an entry point or a door, the system will activate when the door is attacked. The perpetrator will be Forensically marked with a DNA based Forensic Marker and Orange UV fluorophore, dispensed as a covert spray from within the door frame or over the entry point.The unique DNA code within each door frame installation is backed up and registered on an LPS1224a secure database managed by the International Security Register (ISR)The Forensic DNA component within DNADetect’s system is widely tested and proven in court as a highly effective deterrent to criminal activity.​Unique DNA markers provide irrefutable evidence linking an offender to a crime sceneEach DNADetect Forensic Perpetrator Marking system contains a unique Bio-synthetic DNA Code which is registered to the trained security professional.When called to the scene of an incident where a DNADetect product or system has been activated, the police may use their standard-issue 365nM UV torch to look for a UV Marker on the perpetrator.The UV Marker in DNADetect’s products is Orange, to avoid any confusion with other products which may offer different colour UV MarkersOnce in the police custody suite, the police will then check the perpetrator again for the UV marker and will then proceed through the police process to take swabs from the marked area for submission to DNADetect’s forensic Labs for DNA extraction using a process known as Polymerase Chain Reaction (PCR)If the sequenced code recovered from the perpetrator’s skin and clothing matches the code from the registered canister (which can be securely verified at the ISR (International Security Register) then this will provide the Police and Prosecuting Authorities (CPS) with irrefutable proof that the perpetrator was at the crime sceneKey Features of DNA Detect’s DNA Forensic Marking Systems:Forensically Robust – DNA Markers have been proven in court to irrefutably link the suspect offender to the offenceIntrinsically Safe – All materials used within DNADetect Jet are safe having undergone extensive Toxicology testingEnd to End Secure – Every DNADetect Jet Device is registered to a trained security professional on an LPS 1224 Secure Database.Accredited Training Programme – DNADetect can only be used by Security Personnel that have undergone an accredited training programme delivered through DNADetect’s ‘Trusted Trainer’ network. This negates misuse ensuring that if and when deployed, the authorities can have confidence that the DNADetect was deployed as a last resort and inline with legal guidelines (within Common Law and Criminal Law – both of which are covered in the training programme)For further information about DNADetect, please contact:Chris Taylor – 07824099907Clive Lloyd – 07730370381Website: dna-detect.com 

Ahmarra's Residential Door Range includes secure internal apartment entrance doorsets that offer dual security and fire certification – providing peace of mind that the people, property and assets within the building are protected from opportunist thieves, vandalism and attack, as well as fire. This high security fire door was designed and manufactured for a sheltered housing complex.Certified under the Q-Mark Enhanced Security scheme, the doorset is Secured By Design (SBD) approved and meets PAS 24: 2016 standards. Also certified under the Q-Mark Fire Door Manufacture scheme, it is FD30 fire rated to BS 476 Pt. 22.

West Lothian Council schools, Deans Community High School and Armadale Academy, are maintained by Bellrock Group under a contractual PPP3 project agreement. Taking on this maintenance management for the two school buildings places the Bellrock management team as the Responsible Person when it comes to compliance to fire safety maintenance which incorporates fire rated doors.With this in mind, Martin Igoe, Senior FM for Bellrock, engaged with Yeoman Shield Fire Door Services when it came to assessing and protecting the condition of the schools’ fire doors with an impact protection system.As a brand name of Harrison Thompson & Co. Ltd. who are a registered FIRAS Warringtonfire (a UKAS accredited scheme for fire door and passive fire resisting products installation) company, Yeoman Shield Fire Door Team were able to undertake a conformity survey of the doors in both schools.This consisted of an assessment of the condition of the fire doors, noting remedial work required to improve the doors functionality, replacement of doors where required as well as noting advisory door protection products that could improve the look, condition and extend the life cycle of the doors by solving impact damage problems.After an itemised quotation for the work had been raised and accepted, Yeoman Shield directly employed fixing operatives carried out the work simultaneously at both school sites simultaneously in accordance to Bellrock’ s programme.Remedial work to both frame and fire doors, replacement doors as well as Yeoman Shield Fire Rated Protection products which were Door Protection Panels, Door Edge Protectors and PVCu clad Glazing Beads were fitted by the accredited teams following best practice guidance.Martin Igoe commented “Having previously used Yeoman Shield on school projects in Aberdeenshire I was more than happy to again collaborate with Yeoman Shield for the Deans Community High School and Armadale Academy.“Their door protection products are great; not only have Yeoman shield re-certified the old fire doors for conformity, they have also extended the life of the doors by fitting a hard-wearing cladding to each. This makes them more durable for the rigours of school life, they look amazing and are so easy to clean.Further phases of the fire door work have been scheduled for later in the year.

Ahmarra manufactured fire doors for Brunel University London, on behalf of the main contractor. Made from sustainably sourced FSC® timber, these doors are faced with Formica’s stylish Terril (F2297) dark grey high pressure laminate. As with all of our Education Range, these pre-hung doorsets were supplied with factory-fitted stainless steel ironmongery, ensuring full compliance.

Coopers installed FireMaster fire curtains with smoke control over the lift door openings on each of the ground and upper seven floors and two on the basement so a total of forty eight curtains. An important part of the design of the building on the ground and first floor was to subtly integrate the fire curtain headbox and side guides into the lift opening.

Cargill is an international food, agriculture, financial and industrial products and services business. Cargill connects farmers with markets, customers with ingredients, and people and animals with nourishment.Project/doors:32 doors across six facilities12 Storm, 3 Super, 3 Mini, 6 Insulated Fast Action Roller Shutters, 4 Electric Operated Roller Shutter 4 Special Doors. Ongoing replacement of old doorsThe challenge Hart were consulted to help reduce vermin access mainly from pigeons, seagulls and geese attracted by the feed/agricultural nature of the production process. The doors needed to be capable of thousands of operations in dusty conditions allowing large vehicles fast access to the facilities. The solution With over 30 Hart doors installed across six production facilities, the latest contract replaced existing roller shutters, which remain open all day, with seven Speedor Storms, one Speedor Super and one fast action roller shutter. The emphasis was on speed of open/close cycles to significantly reduce the vermin access and improve energy efficiency. The success The investment by Cargill is also part of a drive to improve energy efficiency by 5% and to maintain a better working environment and temperatures within the building as well as preventing unauthorised access to different areas of the plant. The Review:“I wanted to say I was really pleased with the job David and guys have done. They showed great work ethic, housekeeping was spot on and their attitude to safety on site was great- whenever they were challenged they were very patient and helpful.”Gavin Dunn, Project Engineer, Cargill

Komatsu is one of the world leading manufacturers of construction, mining and utility equipment.Project/doors:Over 60 doors – Speedor Cleanroom, Speedor Storm, Electric Roller ShuttersThe challenge Safety and reliability are paramount in this highly efficient 200,000 sqm facility, which has produced over 60,000 units. Although only a small part of the building, industrial doors cause the biggest problems if they are not designed with the environment and usage in mind. The solution As a British manufacturer, Hart provides Komatsu with a first-class service, offering support and parts when required and due to the reliability of the doors, maintaining the safe, efficient running of the facility. Each Hart door is made to measure and each safety device and activator is fitted to suit specific areas, giving Komatsu a safe and secure working environment for its employees The success Komatsu and Hart began their relationship in the 80’s with the installation of one of Harts earliest prototype Speedors. Due to the success of the door, 4 Speedors and 4 roller shutters were installed in 1992. Over the years, Hart has installed over 60 doors to the facility, only recently replacing some of the original doors installed in 1992. The Review:“Good customer services and support.” Scott Atkinson, Komatsu, UK

AboutThe Dubai Metro Red Line, at 52.1 km (32.4 mi), is the world’s longest driverless single metro line. The planning of the metro was in response to a rapidly growing population and severe traffic congestion to relieve motor traffic and provide infrastructure for development.Project/doors200 Insulated Roller Shutters, both fire rated and non-fire ratedThe ChallengeThe Hart contract to manufacture over 200 industrial roller shutters to Dubai Metro, one of the most advanced urban rail systems in the world, was secured through the Al-Futtaim Group, who in turn were awarded by Chadwick Technology Group. Hart not only manufactured the doors but provided training to JT Metro JV, Dubai Metro Project.The SolutionManufacture over 200 Insulated Roller Shutters, both fire rated and non-fire rated for the Jebel Ali, Rashidiya and Al Qusais train depots. The shutters are designed to work in very sophisticated and complex systems including depot protection when driver-less trains are in operation.The SuccessThis was Harts largest export order to date and came on the back of large orders for Hart products for Heathrow’s T5 and the international railway terminal at St. Pancras. Once again Hart successfully delivered on a large scale project due to the engineering knowledge and project management experience.The ReviewYou have shown a high level of technical competence and professionalism in dealing firstly with the lengthy approval process, mainly due to the critical importance of the shutters for the automated operation of the Metro system, and secondly with the various site issues that invariably arrive on a project of this scale and fast track nature. Peter W. Mansell, Project Director, Chadwick SEC

Guernsey Airport Fire Station are a service specialising in the prevention of plane fires, located within proximity to the airfield to allow quick action in the event of an emergency. The work was implemented for G4S Secure Solutions (Guernsey) LTD on behalf of the state of Guernsey fire service at Guernsey Airport. HAG Ltd was enlisted to help the installation of 4 electrically operated Q Doors. Originally using sectional overhead doors, they instead switched to a product which had thermal properties and ease of operation.

Union Industries, the UK’s leading manufacturer of high-speed industrial doors, has completed one of its largest individual projects with the supply and installation of 40 of its rapid-roller doors at Princes Group UK’s (Princes) food production site in Long Sutton. Having supplied Princes with more than 100 high-speed industrial doors across seven of its sites since 2010, Leeds-based Union Industries has installed a further 40 rapid-roller doors at its Long Sutton site near Spalding in Lincolnshire.

Union Industries, the UK’s leading manufacturer of bespoke industrial doors, has helped food importer and distributer, Taj Foods, improve efficiency through the installation of high-speed freezer doors – the Eiger Door.Taj Foods, specialists in frozen exotic food and prepared meals, was established in 1980 and recently expanded its cold storage at its Sheffield warehouse to meet growing demand. The project undertaken by EJM refrigeration, involved improving its energy efficiency and carbon footprint with the installation of a new CO2 refrigeration system.The two Eiger Doors will enhance operational efficiency in the high-demand environment and will maintain consistent freezer temperatures, while ensuring unimpeded access to cold stores.Since its launch in 2002, the Eiger Door has been installed as a fast-access traffic door at major food retailers, 3PL cold storage and distribution, and frozen food manufacturers across the UK.The Eiger Door ensures that consistent temperatures can be maintained and features an innovative dehumidification system, which prevents snow and ice build-up on the door blade and frame. This feature tackles a consistent issue plaguing other door types, as the freezer encounters humid ambient air entering the cold store.Minimising downtime is also supported by the Eiger Door’s robust construction and its tried and tested crash-out and reset system. Due to the modest difference in size between Forklift Trucks and the door opening, as well as the busy nature of this freezer, this is of particular benefit at this depot when considering the long-term reliability of the Eiger Door.Rob Howe, Union Industries’ Technical Sales Engineer, said: “The installation of the Eiger Doors at Taj Foods showcases our commitment to providing cutting-edge solutions that prioritise efficiency and reliability.“Over the past 20 years, the Eiger Door has consistently proven to be a superior and effective innovation for cold storage access, overcoming challenges such as ice build-up and excessive energy use to maintain consistent temperatures.“We are confident that the Eiger Door will significantly contribute to Taj Foods’ operational success.”Anil Solanki, Managing Director at Taj Foods, said: “We were looking for a reliable door solution to fit in with the redevelopment of our Sheffield warehouse, and after reading about the success of the Eiger Door we approached Union Industries to assist us to improve operational efficiency as we doubled our capacity.“We believe that the advanced features of the Eiger Door will not only enhance the efficiency of our cold storage but also contribute to long-term reliability, minimising disruptions in our day-to-day operations.” 

About the project:Dublin Doors are a distributor of door leafs to door manufacturers throughout Ireland. Since Brexit, the market in Ireland requires the EN 1634-1 fire testing standard, as opposed to the previously accepted the British Standard BS 476. A customer of Dublin Doors wanted an overhead concealed door closer combined with 44mm thick doors, and it had to pass the EN fire testing standard.The specification of the doors was: (A) 44mm PB hardwood lipped all round door (B) 38mm PB core faced with 3mm mdf, routed with 2mm decorative groove in the faceDublin Doors were very aware that EN testing is widely considered to be more onerous than BS testing. The inclusion of a drop seal was also a point of concern - many companies have found that using drop seals to control smoke can appear to make the fire test harder to pass, with some experiencing prolonged flaming at the threshold. Rutland was able to help by providing its concealed closer ITS.11204, which can be used in 44mm fire doors – one of only a handful of concealed closers on the market that can do this. Rutland was also able to tap into its network of experts and consultants to discuss possible options, to help Dublin Doors to arrive at a combination that met the specification, and was most likely to succeed in the test. Dublin Doors were also required to write a Pre-Test Verification (PTV) before the test – a requirement at many test labs now. Rutland used its expertise in compliance to help complete this specification.The outcome:The results were excellent, with both doors lasting 49 and 51 minutes respectively in the fire test, for what was a 30-minute FD30 doorset, the more onerous European standard EN 1634-1 to achieve – E30. In our experience of fire testing, this is an excellent result for a 44mm solid timber door, and the Rutland team were just as pleased as Dublin Doors that the door, along with its concealed closer, passed with flying colours.

A stunning design by architects Townscape, Peter O’Sullevan House is located at the front entrance of the British Racing School in Newmarket. It provides the horse racing community in East Anglia with a local specialist facility for treatment and training. The facility incorporates a hydrotherapy pool, gymnasium, treatment rooms, changing rooms, conference room, offices and meeting rooms. Forza Doors supplied high dB acoustic American White Oak veneer fire doors and solid American White Oak frames as well as Class 0 spread of flame fire-rated wall cladding panels. All the veneers were laid horizontally to match perfectly down the length of the corridors and open spaces. The feature grooves embedded into the doors provide a smart contemporary look and align with the adjacent panels.  As this innovative building needed a high level of internal finishes and fittings throughout, the contractor RG Carter chose Forza Doors. Just one of several jockey rehab centres we have had the privilege to supply in recent times. Consisting of open plan areas, treatment rooms and hydrotherapy zones, the finished project looks stunning.  

Union Industries, the UK’s leading manufacturer of high-speed industrial doors, has completed a supply and installation project at Ragus Sugars, which manufactures bulk pure sugars for the food, beverage and pharmaceutical markets.

A comprehensive fire door replacement programme throughout the 5-storey Ladywell Unit which provides mental health services including a psychiatric intensive care unit.Advanced Timber Systems supplied fully PVC encapsulated ‘Vanta-form’ Door-sets and specialist anti-ligature hardware to give a robust, compliant and durable solution in this complex environment.Glazed Side screens were supplied with toughened security glass to enhance the safety for patients and staff without compromising visibility through corridors.

Union Industries, the UK’s leading manufacturer of high-speed industrial doors, is increasing its support for customers with the appointment of an experienced project co-ordinator to oversee significant new build developments, including Customer Fulfilment Centres (CFC).

A four-storey underground car park needs to meet enormous fire protection requirements. Preventive fire and smoke protection and fully functional escape routes and emergency exits were top of the list when planning the doors and barriers. T90 fire and smoke protection doorsets were used for highly frequented areas with a higher risk of fire and the gallery and escape routes between the individual fire compartments were fitted with single and double-leaf T30 doorsets with round glazing. Access points to the individual levels were equipped with T30 sliding doors and T30 sectional doors.

OverviewJaguar Land Rover (JLR) is the UK’s largest car manufacturer, built around two iconic British car brands: Land Rover, the world’s leading manufacturer of premium all-wheel-drive vehicles; and Jaguar, one of the world’s premier luxury sports saloon and sports car marques.With the two brands being brought together & established as one company in 2008 by the Tata Group, the brand is not only known by consumers as a creator of luxury cars but they are also considered in the trade as a reborn company of thriving creativity and one who isn’t afraid to tear up the rule book.They were the first car manufacture to cut their third party costs by producing their own steel and in 2014 the Jaguar XR was the first vehicle in the world to use aluminium alloy grade RC5754, which contained up to 75% recycled aluminium. The much lighter body gives a far superior fuel economy and in turn reduces fuel emissions. PartnershipHaving successfully tendered for 4 new sites across the UK, HAG Ltd. specified various fire protection & security products, to not only meet the current fire & safety regulations but also to aesthetically enhance their surroundings.Several major UK construction firms were chosen to complete the new sites, however HAG Ltd. were one of a limited number of contractors that were specified on all sites.This is testament to the excellent reputation that HAG Ltd. has across the UK within the construction industry, being first choice to assist with the completion of these land mark buildings. The ProjectHAG Ltd. worked alongside market leading construction firms such as Midas Construction and MCS Group at new sites in Bristol, Northampton, Brighton & Guildford, fitting fire shutters, fire curtains & steel doors.HAG’s fire protection doors, shutters & fire curtains offer an exceptionally high standard of specification, performance and protection and are fire tested & compliant to the latest standard BS EN 16034:2014 & CE Marked to BS EN 13241-1:2003. HAG were one of the first UK companies to have their entire range tested & verified to these high standards, when the latest Government legislation changed in November 2019.JLR’s impressive new land mark buildings, often follow the Duel Arch concept, bringing together both brands, spacious showrooms, office space, significant outside & roof top parking. For example the new Guy Salmon facility in Bristol, which opened in January 2021, is vast at 72,000 sq-ft and boasts capacity for more than 400 vehicles. This development alone within the JLR brand, cost £12.3m, and it is therefore understandable that not only is it essential to meet all fire & security regulations, that also their significant investment & stock level needs the highest level of protection.The HAG steel door range includes external fire & security doors, which provide excellent fire protection & the highest level of security. These can be fitted to all external access points of the building and are used to ensure security is maintained. Our insurance certified steel doors have triple point sash locks with high security cylinders and are anti-protected to reduce risk of key copying. HAG can supply an alternative high security multi point panic hardware for fire escape situations. Our in house power coating finishes are available in a wide range of colours, which offered JLR complete control over their design and how our products were going to compliment their surroundings.‘As the Jaguar Land Rover range has evolved and grown since our Jaguar and Land Rover showrooms were established in Bristol, our sales and aftersales experience needed to evolve with them. What we’ve created with this new landmark building in Bristol is a luxurious space for our customers not just to use, but to enjoy. We now have the space and facilities to showcase the entire spectrum of the Jaguar Land Rover range, shining the brightest possible light on these great vehicles to our customers in Bristol and beyond.’Simon CraneHead of Business, Guy Salmon Bristol HAG Ltd. offer maintenance & service contracts, as well as a 24 hour repair service. Repair and service is an essential element of HAG’s portfolio, with the company offering a unique and bespoke maintenance and repair programme tailored for each individual client.

Quadra+®Metal door with insulated coreA very economical solution with fire resistance up to 2 hours whilst maintaining sleek aesthetics. The door leafs are hung on a unique quick-release pivot system and is supplied with all ironmongery pre-fitted which allows for a swift and simple installation. The Quadra+ system can be provided in banks of up to 6 doors wide and still maintain 2 hours fire rating, an industry first.

WJL Contracts have been providing high-quality, bespoke joinery solutions to some of the largest contractors in UK construction for over forty years. Known for their expertise and design flair, their fire-rated doorsets and panels have been installed in prestigious building projects spanning the education, entertainment, and commercial sectors. They also offer a full installation service which ensures that their fire-rated and acoustic products are installed competently, setting them apart from a lot of other joinery manufacturers. One of these projects was for Crawley Town Hall in West Sussex on behalf of Kier construction. They successfully delivered bespoke joinery and acoustic panelling doors, an elliptical ceiling, a feature wall, mirrors and kitchenettes. The team overcame significant challenges to hit the deadline including managing the installation of 2700 large 2.7m doors.Fire and Acoustic Seals Fire Door FoamTM and Intumescent Acrylic Sealant were used to install all fire-rated doorsets to guarantee their compliance. Joel Mayer, Buyer & Commercial Manager at WJL comments“We’ve been using Fire and Acoustic Seals’ own-label Fire Door FoamTM and Intumescent Acrylic Sealant on our large construction projects for many years. Our team particularly like the Fire Door FoamTM because they think the quality is excellent compared to others on the market, it’s quick and easy to install and it’s backed up by specific fire door test evidence.We also love the service we get from the team at Fire and Acoustic Seals which is why we’ve continued to work with them for over a decade. They’re incredibly reliable and have a fast turnaround service which ensures our onsite team are never without the products they need when they need them. This is really important to us as we are constantly working to tight deadlines.” For more details about this and other WJL projects visit https://wjlcontracts.co.uk/portfolioContact our team for more information about Fire Door FoamTM and Intumescent Acrylic Sealant.0121 521 2179 | sales@fireandacousticseals.co.uk 

Arguably the most famous department store in the world, Harrods of Knightsbridge is a huge retail concern with over 5000 staff members working in over 70,000 square meters of retail space split into 300 plus departments over seven floors.When Harrods decided to redesign their staff food court they required double action doors that were aesthetically pleasing, had a high hygienic rating and were easy to use and they also needed a double action door with a 120 minute Fire Rating.SolutionDortek Installed Polyethylene doors that could be used as personnel doors. They also allow easy movement of trolleys and kitchen equipment between the three distinctive kitchen areas. Dortek also installed double-action 2-hour fire rated GRP doors into a 2530mm wide structural opening to enable staff to bring in large pieces of kitchen equipment when necessary.

The Hackitt Review has brought to the broader public attention the myriad of standards and testing or assessment methods that specifiers and the fire protection sector has had to carefully navigate for many years. And whilst the debate continues about the best way forward in respect of specific applications, one positive step that fire door manufacturers can take right now is to go back to basics and check whether their supply chain for fire resisting components is opening the door to risk.Fire resistant products like fire rated glass, intumescents and core materials are composed to precise specifications.

Union Industries, the UK’s leading manufacturer of high-speed industrial doors, has supported a project at West Midlands manufacturer, Donghua Ltd, to eradicate heat loss from its warehouse, with the installation of a pair of its Bulldoor Rapid Rise Doors.

The recently renovated 'schloss Colditz' in Saxony, Germany is a great example of how to reconcile the often conflicting demands of historic preservation and fire-protection. The renovation has not just fulfilled fire-protection requirements but the planners have used extremely discreet solutions that fit with historic preservation requirements. Many of the passageways have been fitted with Teckentrup T30 all-glass doors, which combine functionality with aesthetics and maximum transparency.