"decking"
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Emseal DSM System used to seal wide deck joints in Meggit Avionics new Car Park in Fareham, Hampshire
NCC – Emseal Movement Joints
Client: Meggit Avionics, Fareham Design & Build Contractor: Metpark Specialist Contractor: Thelwell Flooring Main Products Used: Emseal DSM SystemMeggit Avionics produce flight data sensors, systems and displays for all types of civil and military aircraft, including helicopters and unmanned aerial systems (UAS) drones. At the firm’s expanding facilities in Fareham, their success meant that they needed to find a way to provide more parking for the growing number of people working on the site. The solution was provided by Metpark UK, in a complete car park design and build contract, that provided a whole new parking level, raised and built directly above their existing surface car park, which added a further 63 parking spaces. This included a new structural steel frame, with steel access stairs, perimeter crash barriers, and lighting, plus composite steel and concrete decks with waterproof deck surfacing. The structural design used 40mm wide expansion joints brought right through the composite deck to allow the anticipated high joint movement capability required, which was up to +/- 50% (i.e. total 100%). The Emseal DSM system was selected and used to securely seal the exposed expansion joints as it can easily meet and accommodate all these requirements. Emshield DSM is a prefabricated movement joint that is easily installed from above, so other trades can continue uninterrupted below. Additionally it is bonded into position with a structural epoxy adhesive, so there is no potentially damaging drilling required into otherwise sound concrete elements of the new decks.
Redevelopment of Insworke Mill, Lewis Decking used for acoustics and under floor heating
CDI Innovative Construction Materials Ltd
Insworke Mill was originally built in 1590 and survived as a working Mill until the First World War. After falling into disrepair it’s now undergoing a major refurbishment to convert it to its new life as commercial properties to the ground floor with a luxury residential dwelling above.
To the first floor a Lewis® Deck/screed solution was used to provide acoustic separating floors with timber beams left exposed, replicating the original beams. On the ground floor; Lewis® was used as part of a warm floor solution above the cellar areas. U/F heating was incorporated in all floors.
The Television Centre, London
The Outdoor Deck Company Ltd
The Television Centre transforms the existing BBC Television centre into a mixed-use development that combines office/studio space for the BBC, entertainment and leisure facilities, housing, a hotel and office space, alongside public open spaces.
Working with Gillespies and Maylim, we were commissioned to supply and install Cumaru benches and seating areas with bespoke metal work including hand rails and arm rests (designed by our in-house team) to the refurbished Helios Plaza area.
In the famous external forecourt, perfectly spaced FSC Cumaru cladded doors were installed to the services/access and general storage area, for a seamless look.
UAE Space Agency, One Central DWTC, UAE (Sonixx Rubber Crumb Cradle installation below WPC decking)
Interfloor Ltd
Sonixx Rubber Crumb Cradles were installed to create a level subfloor system. The cradles were loose laid, laser levelled and a WPC (Wood Plastic Composite) Decking was installed on top.The size of the project was 250m2 and cradles were easily adjusted to achieve a finished height of 120mm. The Sonixx cradles are adaptive, eco friendly and used extensively in new build, refurbishment and conversion projects. They facilitate rapid and easy levelling of uneven subfloors on-site with the use of cradle packers and base packers. The Sonixx Rubber Crumb Cradles offer fast installation and exceptional long lasting performance. Manufactured using recycled rubber crumb, these cradles, base packers and cradle packers can be used to create a perfectly level subfloor, over which decking systems can be installed. All of the rubber crumb used in the cradles, base packers and cradle packers is made from used vehicle tyres, ensuring that all materials are 100% recycled. The components are eco-friendly, durable and come with a 10-year guarantee when used in outdoor applications
Bristol Zoo's Bear Wood Boardwalk | Commercial Non-Slip Decking Case study
Gripsure (UK) Ltd
We supplied Bear Wood in Bristol with over 17,000 ln/m of Gripsure Classic for their immersive boardwalk. This elevates visitors above the forest floor, putting them right in the heart of the forest. It gives panoramic views of the woodland and the unique species that live there. Bear Wood, set in 7.5 acres of ancient woodland, tells the story of British woodlands, taking visitors on a fascinating journey starting 10,000 years ago to the present day. The exhibition has re-introduced native species, which once roamed our woodlands. These include European brown bears, European grey wolves, Eurasian lynxes, and wolverines. Gripsure took a brief from the zoo and developed a specification to achieve: Longevity in a wet and damp woodland environment by providing boards treated to Sector Scheme 4 treatment classification (30 years) Certified FSC timber, ensuring materials are from sustainable sources and blend in with the natural woodland A low slip risk for the anticipated high volumes of visitors. This was achieved by using three non-slip inserts which have been tried and tested at other attractions Pushchair- and wheelchair-friendly surfaces achieved through a smooth profile to avoid discomfort. This is also easy to maintain. Non-slip decking boards cross-cut to the width of the boardwalk to minimise waste and speed up installation. Gripsure's Classic deck boards were supplied across a number of scheduled deliveries to Elmtree Garden Contractors. This meant they could keep to their construction programme and limit the amount of storage space required on site. "The great thing about using Gripsure boards, and Gripsure as a company, was that you can communicate with them and they delivered on time every time" - Director, Elm Tree Garden Contractors. As well as the large and impressive boardwalk, Gripsure Graphics were also supplied where custom-made infographic boards created bespoke time-hop sections. The imitation of roots around 'Steve the Tree' help tells the story of the UK's woodlands and the species and habitats within them. "It was all here on time, it looks really good and we were really pleased with the service that we got" - Exhibit Development Manager, Wild Place Project.
Lite Decking Board Install at Fulham Reach, London
AliDeck
AliDeck were fortunate to collaborate with Barretts of Aspley at the prestigious Fulham Reach development in London. Central to this project were key AliDeck products across the balconies: the AliDeck Lite Board, Low Joist, and Balcony Drainage System. These components underscore our commitment to supporting fire safety and effective drainage across multi-storey, multi-occupancy buildings with balconies, terraces, or walkways.This new-build development, located on the banks of the river Thames in a key conservation area, required safe, compliant, and aesthetically pleasing solutions to meet the standards of Berkeley Group, who specialise in brownfield regeneration and building quality homes.
Emseal SJS System Seals the structural deck movement joints on the new White-Link Ferry and Ro-Ro Terminal in Portsmouth
NCC – Emseal Movement Joints
Client: Whitelink Ltd Contractor: Floor & Wall Ltd Main Products Used: Emseal SJS SystemWhitelink is the leading ferry operator across the Solent from the mainland to the Isle of Wight and carries more than 5 million passengers a year. Their Portsmouth car ferry terminal in Gun Wharf has benefited from White-link’s £45m investment programme to upgrade the facilities, with new double deck parking and boarding ramps. The wide deck and ramp joints needed to be designed to safely accommodate high levels of movement from the combination of thermal and direct frequent traffic loadings, with simultaneous exposure to the marine environment, as well as maintaining watertightness to protect the structure. The engineers knew that selecting the right expansion joint system was going to be critical to the success of the project and their evaluation showed the Emseal SJS System was the best solution. Unlike most trafficable expansion joint systems, the Emseal SJS solution was extremely cost effective, required no potentially damaging mechanical fixings and with installation from the top side only, therefore the works could continue with minimal disruption to ongoing ferry services and the normal White-link customer experience.
Decking Pedestals from stock - next day delivery
Wallbarn Ltd
The client was keen to use the Timber Support Pedestals at their project in South West London.
The main challenge was not just the complex shape and pitch of the terrace but also the fact that the completion date was a mere 5 days away.
In one day our customer service department helped them choose the correct products and sizes; produced a drawing and estimate for the client; then dispatched the goods the same day for delivery to site the following morning.
The contractor was able to complete the project on time and without penalty.
Luxury decking solution for spa alfresco dining area
Wallbarn Ltd
A luxury spa in Berkshire was looking to convert their terrace into an appealing dining area. The management needed a beautiful solution with minimum disruption, as the outdoor dining area was able to stay open to the public during construction.
Duro Excellence EasyClick System was installed in colours denim and moor oak. The aluminium rail system was the perfect frame for the outdoor area’s low threshold. The boards simply clip down into place, ensuring swift, trouble-free installation.
It was essential that the boards were not screwed through the surface, as customers were walking barefoot.
Emseal BEJS used to repair and reseal the deck joints on Whitton Park Road Bridge
NCC – Emseal Movement Joints
Client: Durham County Council Main Contractor/Manufacturer: Retro Bridge Specialist Contractor: St Astier Consulting Contractors Main Products Used: Emseal BEJS SystemThe Witton Park Road Bridge near Bishop Auckland crosses the River Wear at the same place as the historic Witton Park Railway Viaduct, but at different angles. The main central bridging structure was being replaced as the old structure had deteriorated and become structurally unsound. The new prefabricated replacement section of the bridge is a Retro Beam Bridge design, made from thermally galvanised steel for long term durability and is 64 metres long, with a single-lane road carriageway plus a cycle path. The new bridge section was installed in just 3 days through the Victorian brick arches of the Viaduct by Retro Bridge. Then the teams from Durham County Council and St. Astier Consulting Contractors were able to work on the bridge deck expansion joints at each end, to ensure that these had an equally durable, watertight seal. To do this quickly and efficiently, as well as ensuring the long-term durability of the exposed joints, they selected the Emseal BEJS System provided and supported by NCC (Movement Joint Systems). The Emseal BEJS System can handle harsh environmental conditions and has greater movement capability, better low temperature flexibility and higher temperature stability than other joint movement technologies. In a single installation, BEJS provided a watertight durable seal, with a joint movement capability over 100%, including 3-dimensional movement, plus it required no invasive mechanical anchoring as it is bonded in position.
Emseal SJS Selected for Wide Deck Joints at Manchester Airport T-2 Multi-Storey Car Park, Manchester
NCC – Emseal Movement Joints
Client: Manchester Airport Group Architect: Pascall Watson Consulting Engineer: Burro Happold Main Contractor: Laing O’Rourke Specialist Contractor: Thelwell Flooring Main Products Used: Emseal SJS System and Emshield DSMThis new 9-storey car park with 3,800 spaces, was built as part of the £1 billion Terminal-2 redevelopment for Manchester Airport Group (MAG). To save time and space on site, the consultants used an innovative design, with a hybrid combination of steel delta beams and precast concrete, then on site the hollow-core precast floor slabs were topped with a 100mm thick reinforced concrete screed. To fully accommodate the anticipated levels of thermal movement and loadings in service, the engineers incorporated wide, high movement capability, structural expansion joints across the parking decks, between the different sections of the building. Given the dimensions of the deck joints (100mm) and the high movement capability required (100% = +/- 50%), with simultaneous exposure to the elements whilst under frequent heavy traffic, the joint sealing solution could only be specified as the Emseal SJS System. This unique structural expansion joint system easily accommodates high levels of movement in more than one plane, plus it has an integral coverplate to provide protection of the central movement section and the joint arrises. Importantly, the Emseal SJS is bonded into position with a structural epoxy adhesive from above, therefore requiring no access from below and enabling other works (e.g. M&E cable works etc.) to continue, plus as it is fully bonded, the SJS system requires no potentially damaging drilling into sound concrete to install mechanical fixings. In less trafficked wide joints at the perimeter, the Emseal DSM System was used, as a cover plate was not necessary.
Turbine Hall A & B, Battersea Power Station
The Outdoor Deck Company Ltd
Over 10,000 square metres of the Thermo Ash 'hidden-fix' system were supplied for various external areas on the Turbine Halls of the iconic Battersea Power Station including the private roof terraces and balconies of the sky villas on the roof of the building, and roof terraces of the commercial office spaces.The use of the Grad system not only created stunning areas, but contributed to significant savings on the labour cost of installation.The installation of Thermo Ash used Grad aluminium rails with factory-placed clips for perfect alignment, placed on Buzon UK's PB range of pedestals where required.
Easy Glass Max decking glass balustrade - Amsterdam tower rooftop
Q-railing
The A’DAM Tower is a well-known landmark in Amsterdam, the building rises to almost 100 metres and provides views over the whole city. Its renovation involved adding a glass balcony balustrade around the rooftop terrace.
Q-railing agreed the use of the Easy Glass Max system with architect OeverZaaijer Architecture (OZ). This high-grade glass balcony railing solution can cope with line loads in excess of 5 kN/m, with modern looks and maximum transparency.
OZ were immediately convinced that Easy Glass Max was a perfect fit. In total, 110 metres of railing were installed.
ABG blueroof, Podium Deck Stormwater Attenuation, Middlewood Locks, Salford, UK
ABG
Located at the first locks of the Manchester, Bolton & Bury Canal, the second phase of the £1bn Middlewood Locks development in Salford delivers 546 apartments across 4 new buildings with private podium gardens. Phase 2 of the development is part of the wider mixed-use scheme to regenerate 25 hectares of brownfield land with new apartments, office space, a hotel, bars, restaurants, car parking and a gym.The large catchment area of the development discharges to the newly renovated balancing basins that service the confluence of adjacent canals and the River Irwell. An extensive podium drainage landscaping design was required to meet the site’s strict discharge limits and reduce the impact of surface water run-off to less than that of the pre-developed brownfield land.The ABG blueroof storm water attenuation system specified for the scheme covers over 9,500 m2 and restricts rainfall outflows to below the 16 l/s discharge limit on Plot G of the site and within the 20 l/s limit for Plot H. The system incorporates 27 ABG restrictor chambers above rainwater outlets which are configured to restrict outflow rates to within the discharge consents.The system is designed to attenuate a 1-in-100 storm event (data extrapolated from the local FEH 2013 flood report), plus 30% allowance for the effects of climate change. The geocomposite drainage and attenuation layers and network of restrictor chambers serve to filter surface water run-off pollutants to treatment train stage one of the SuDS process, meaning no other filtration measures are required. The top of the chambers are designed to sit flush with the porous resin paving surface, and different configurations and thicknesses of drainage composites were used to achieve the correct height of system to match the different surface levels. The ABG Deckdrain geocomposite layer provides multi-directional flow capacity to efficiently channel rainwater to the nearest restrictor chamber outlet whilst the integral geotextile filter helps to prevent the cuspated drainage core from becoming blocked.The choice of hard and soft landscaping materials specified for the development are of a very high standard and the inclusion of large areas of green spaces and substantial planting creates valuable new private gardens and amenity spaces for the area.The attenuation system configuration was designed and supplied by ABG and installed over a 6 month period by ABG Installs. As part of the storm water attenuation system design, a new restrictor chamber diffuser was developed to fit directly onto the downpipes of the apartment buildings. The attenuation voids were modified to allow for cable ducting to pass through them and a method was also developed to provide structural drainage beneath the concrete footings of the stone planter walls.
AliDeck aluminium decking used on elevated steel-framed balconies on houses in Taunton, Somerset
AliDeck
This elevated balcony project in Taunton is a great example. The goal of the project was to make the addition of large balcony areas to the rear of two adjacent houses, with large steel frameworks to be designed to provide the balcony level to the first floor.
Car Park Decking at Bloomberg’s New European HQ
Flowcrete – a brand of Tremco CPG UK Ltd
Flowcrete UK has provided Bloomberg’s new European headquarters with a number of high performance resin flooring solutions to create a robust finish in its back of house areas.
Emseal DSM System used to seal wide & high movement Deck Joints on New Brighton University Car Park
NCC – Emseal Movement Joints
Client: University of Brighton Consultant: Stripe Main Contractor: Keir Construction Specialist Contractor Thelwell Flooring Main Products Used: Emseal DSM SystemThis new multi-storey car park for the University of Brighton is part of a major redevelopment of the former Preston Barracks site in the City. There are 550 parking spaces on 7 floors, including 55 EV charging bays, plus there is a PV array on the roof with the power stored in batteries on the ground floor, which also includes 330 cycle parking spaces. The car park design uses a Vertical Circulation Module (VCM) that provides a more efficient solution for confined sites, as this contains no external ramps and traffic circulation is via slopes within the floors themselves. This creates more parking spaces in the steel framed structure in the centre, with two lift and stair cores positioned at each end. This design also made it possible to locate the necessary structural expansion joints transversely between these 3 parts of the structure and away from major traffic impact areas. The engineers specified these joints to be a nominal 40mm wide to accommodate a high movement capability of up to +/- 50% (i.e. total 100%), as they knew these could be quickly, securely, and durably sealed using the Emseal DSM System. This also saves time on site as it is installed from above, allowing other trades to continue working below, plus as it is bonded into position, there is no potentially damaging drilling for mechanical fixings.
AliDeck make site visit to see work-in-progress on installation of our modular balcony kit of decking, soffit cladding and balustrade to steel balconies
AliDeck
Sheffield based Case Study using the AliDeck Balcony Kit, featuring the Vertical Infill Balustrades
Beacon Quay, Torquay
RYNO
The rotten timber sub-frame and deck of the walkway at Torquay harbour is replaced by composite decking supported by the strong and sturdy Ryno complete aluminium decking substructure system.
Stunning Private Rooftop Terrace, Wales
RYNO
A roof terrace offering stunning views is created using MidiTerrace™ complete decking system incorporating decking support cradles, aluminium joist and composite decking by Ryno.
Emshield DFR-2 Seals Wide (100mm +), High Movement (+/- 50%), Fire Resistant (min 2hrs), Structural Deck & Floor Movement Joints at the Wood Wharf Development in London
NCC – Emseal Movement Joints
Client: Canary Wharf Group Consultant: Adamson Associates Architects Main Contractor: Kilnbridge Construction Ltd Main Products Used: Emseal DFR-2 SystemsWood Wharf Development is certified as a BREEAM Outstanding rated, sustainable mixed-use development that covers a 23-acre site. It consists of 6 individually designed building structures that provide 2 million square feet of curated workspaces and offices, more than 3,500 new residential homes and 500,000 square feet of retail space. The site is being developed as a new 5G and Wi-Fi-6 enabled, London District to include more than 9 acres of interconnected riverside leisure space with boardwalks, squares, and parks to create an oasis of urban green space. The new multistory building structures were designed with 50mm wide structural expansion joints between floor slabs to accommodate the high levels of thermal movement anticipated, as well as the vibrations from traffic and other loadings. These joints also had to minimise any noise transmission through the floors and provide a minimum of 2-hours fire resistance, which is a key reason the consultants selected the Emshield DFR-2 System as it could easily meet all these stringent requirements. In fact the innovative Emshield DFR-2 System can accommodate more than 100% joint movement capability and is CE Marked to EN-1366-4 for up to 4 hrs fire resistance. This unique Emseal solution also has the advantages of not requiring any potentially damaging mechanical fixings into the structure, as it is easily bonded into the joint, with access only required from above.
Royal Opera House
Buzon UK Ltd
On the fourth floor of the Royal Opera House is a decking area of around 600sqm.
Originally a rest area for staff at the Royal Opera House, the decking area was to be re-purposed as part restaurant, part relaxation area, part meeting space and part open air dance training studio.
Buzon UK were commissioned to supply and install the DPH pedestal system to support the GRAD decking system supplied by Alfresco Floors.
The finished deck is part of a major transformation of the Royal Opera House by Stanton Williams and has been open to the public from September 2018.
Royal Opera House
Alfresco Floors Ltd
On the fourth floor of the Royal Opera House is a fourth floor decking area of around 600sqm.
Originally a rest area for staff at the Royal Opera House, the decking area was to be re-purposed as part restaurant, part relaxation area, part meeting space and part open air dance training studio.
Alfresco Floors were commissioned to supply and install the Grad Decking System supplied by Alfresco Floors.
The finished deck is part of a major transformation of the Royal Opera House by Stanton Williams and has been open to the public from September 2018.
Remediation Project at Horizons Assisted Living, Poole
AliDeck
The contractor for the project, Spetisbury Construction, replaced the existing composite decking boards with our non-combustible aluminium decking. The decking boards specified for this project were our ridged Senior Board, chosen for its strength and stability, but also for its excellent slip resistance. This was an important feature to help protect the elderly residents from falls in wet weather.
Battersea Exchange Roof Terrace
RYNO
A 2,600m² high rise rooftop is transformed into a functional and attractive communal space with decking supported by Ryno RPF fixed-head adjustable decking pedestals.
Home House, London
Buzon UK Ltd
Home House is an award winning private members club, located in Portman Square, London and provides outstanding facilities for its members.
Buzon UK were commissioned to install over 220sqm of Buzon BC pedestal to support the new Ecodek Heritage composite deck boards to create a large decked terrace area within the club’s private garden.
Home House were looking for a durable, minimal-maintenance, anti-slip deck with superior safety qualities without compromising on aesthetics for this glamorous outdoor space. The carefully selected BC pedestal system and Ecodek composite deck boards delivered all this and more.
Caledonian Road Apartments, London
RYNO
Around 16,000 fixed-head adjustable decking pedestals were used to support Thermowood decking on the many balconies at London Square's newest residential development in North London.
Degafloor FB Systems - Ocean Endeavour Marine Coating - Resin Flooring
Degafloor Ltd
Degafloor Marine Coating System for Scottish fishing boatDegafloor’s Full Broadcast Marine Coating System was the ideal, hardwearing and long-lasting solution for the boat decking on Ocean Endeavour.Salt water and continuous drag of steel chains from the trawler nets quickly eroded the marine paint that was installed on the top deck of Ocean Endeavour.Once the marine paint was eroded, the slip-resistance was destroyed, making the top deck slippery and exposed to rust. Similar issues were occurring on lower decks where the paint quickly de-bonded causing rust and slip hazards.An annual repaint of the decks would have resulted in unproductive time in dock, continual erosion of the decks and health and safety issues. As a result, a more permanent solution was required.Degafloor, in partnership with PBP Services, developed the Full Broadcast Marine Coating System, an MMA resin-based solution specifically for the marine industry. This marine coating system chemically bonds to the steel decks to create a monolithic finish which will not delaminate or de-bond.Using Degafloor, the resin installation on all decks was completed in just 3 shifts of 12 hours, giving a very fast turnaround for Ocean Endeavour to be in use.A small area was left treated with just the marine paint in the bulkhead. Within one year the marine paint had failed and rust was becoming a serious issue again. In contrast, the Degafloor Full Broadcast Marine System was in perfect condition, with no delamination, excellent slip-resistance with no rusting.Installation of the Degafloor FB Marine System can be completed as part of a refurbishment, but with its hardwearing properties, is an ideal product to utilise as part of the construction process of any ship or trawler.
West London Platform Extensions
Lionweld Kennedy Group
Lionweld Kennedy designed, supplied, fabricated and installed extensions to existing platforms in order to accommodate longer trains and add a new emergency end of platform staircase . The platforms we worked on was Shepherds Bush, Imperial Wharf, West Brompton and Clapham Stations.We provided GRP deck, below deck screens, mesh litter screens, end of platform steps, fencing and lockable gates as well as associated handrails, plinths, fixtures and fittings.The GRP deck panel’s increased strength allows spans of 4000mm clear span with a 5kn/m² pedestrian loading.This meets all network rail load requirements and is fully approved and in use.Additional strengthening to the deck was required to accommodate the lighting/CCTV columns shown above.We added white and yellow edge lines and safety lines as well as the tactile pavers moulded to the deck.The gritted anti-slip surface is also ideal for this application where safety is paramount.
Island Point Apartments, London
RYNO
New development featuring 173 residential properties with private balconies. MidiTerrace decking support system with Classic composite decking in the shade 'Slate' was used on the surface and soffits of each elevated terrace space.
UPM ProFi - 10 years of design and performance
UPM Biocomposites
During 2017 UPM ProFi celebrates its 10 years anniversary. The spirit of UPM ProFi Deck remains constant although the boards have benefitted from continual improvement: to provide a fresh and modern look combined with superior performance. The 2017 celebrations include revisiting decks from the past, new design collaborations that showcase the future of outdoor living, a true or false myth challenge, and new additions to UPM ProFi’s total deck system.
The Lock, Greenford Quay, West London
Dura Composites Ltd
Dura Deck Flip® Composite Decking | Case StudyThe Lock at Greenford Quay is a development of 194 waterfront apartments, located in the London Borough of Ealing in West London. It features a beautifully landscaped garden with innovative seating areas and a stunning rooftop terrace with panoramic views.Landscape Architects and Environmental Planners Standerwick Land Design worked with landscape services specialists Valley Provincial to bring the new areas to life. With over 45 years’ experience, Valley Provincial has won multiple awards for its high-end commercial and residential projects.The company was responsible for the installation of Dura Composites’ Class Bfl fire-rated Dura Deck Flip decking and A2 fire-rated substructure system on the terrace and within the communal garden. Wanting to create a natural look and feel that enhanced the pretty waterside setting, but which met stringent safety protocols, Valley Provincial chose Dura Deck Flip in the Weathered Cedar and Pebble Grey colour pairing.
O2 Arena
ROCKWOOL Ltd
The O2 arena's roof needed state-of-the-art acoustic engineering to eliminate virtually all nuisance ambient noise (bass thumping) outside the arena contributing to fantastic acoustics inside the structure.The complex roof design featured several layers of different density barrier materials to deaden even the lowest bass frequencies, all carried on special acoustic deck structures. The structural deck troughs were filled with ROCKWOOL RW4 insulation, with ROCKWOOL Acoustic membrane over and a 50mm Rigidal intermediate deck.
Gatwick Airport MSCP
Shield Membranes Ltd
As part of a framework agreement between Gatwick Airport and Galliford Try, Bourne Parking were appointed to design and build an above ground scope of works for the over decking of Gatwick South terminal’s long stay parking Zones F and G. The single suspended deck car park provides an additional 1,224 car parking spaces and was built to assist with achieving Gatwick’s objective of passenger growth. The project is Shield’s largest and fastest single deck car asphalting project to date, with 26,000m² completed in nine weeks.
Hardwood Timber Tiles - Tunbridge Wells
Wallbarn Ltd
This project involved a penthouse with a huge roof terrace. The existing deck was dilapidated and needed complete replacement.
The existing decking needed to be lifted, cut up and removed. The terrace was jet-washed and sealed.
Using ipe tiles on top of adjustable pedestals keeps the tiles out of standing water and creates space underneath for cables, etc.
Rooftop terraces are difficult to access. 500x500mm timber tiles are much easier to manually handle and transport than long plank decking. The tiles aren’t fixed to the pedestals, making them future-proofed.
Troon Flats
Castle Composites
Our client wanted a low maintenance but high quality finish for the balconies on a build of high end flats and penthouses.Castlewood composite decking was chosen as it provides good slip resistance and a very luxurious finish. Our composite decking is very low maintenance due to the unique polymer cap that is applied to the decking boards during production. This particular deck board is supplied with a 25 year limited warranty for domestic applications and a 10 year limited warranty for commercial applications. Terms and conditions apply.Our aluminium substructure system was chosen as it is quick and easy to install and will never rot like traditional timber joists. The balconies also had very low thresholds in some areas that could not have been overcome with traditional timber joists.The aluminium substructure was assembled in frames with joists running at 400mm apart to provide adequate support for the composite boards. Additional joists were also installed to support the ends of each decking board where two ends meet.Each aluminium frame was then laid on our DD adjustable pedestals to make them completely level. Decking boards were then secured to the aluminium with our unique fasteners that work with our boards and aluminium profiles.If you have a project that may require this system please get in touch with your dimensions and we will happily provide a quotation for everything required.
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