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Fletcher Crane architects chooses Vandersanden brick for Tree House development

Fletcher Crane architects chooses Vandersanden brick for Tree House development

Vandersanden Brick

Award-winning Surrey-based firm, Fletcher Crane Architects, has specified Vandersanden’s 65mm Antro facing brick for interiors and exteriors at Tree House, an impressive, new, contemporary home in Ealing, West London. Located in a conservation area and constructed on a 12 x 12m former garage site, bounded by rear gardens, Tree House is a two-bedroom property that stands assertively against the characterful and repetitive villas in the street. Fletcher Crane has designed the home as an articulated series of volumes in a split-level arrangement of rooms around a central spine. The kitchen and living room sit on the upper storeys to make the most of natural daylight while the two bedrooms are submerged within semi-sunken floors.Boldly deployed and celebrated for the texture, variation and interest they provide, Tree House’s components are a fundamental part of the Fletcher Crane vision. Inside and outside the home, extensive use is made of three principal materials to create a naturally appealing, raw palette of black ash timber, tubular metalwork and multi-coloured Antro brick from Vandersanden.The load bearing Antro brickwork is exposed and flush-jointed with traditional lime mortar to create a unifying, almost monolithic appearance. ‘Baubuche’ structural timber joists span the brick structure, while, in the basement, the in-situ concrete frame is left bare. The central staircase is encased in ash timber panelling which is set against more curved Antro brickwork and sharp metal balustrades. Outside a sunken planted courtyard is accessed using stepped Antro brick planters and a paddle stair constructed of black cobble setts.“We like the texture, the tones and the variety that the Antro brick gives us at Tree House,” says Harry Reid, Architect at Fletcher Crane Architects. “Vandersanden offers a significant range of these light multi-coloured bricks, both in white and grey hues which are very attractive for this type of project. The company supplied us with a number of sample options for comparison and contrast, and we duly selected Antro as our brick of choice. We’re delighted with it, particularly in how the Antro brick combines with the lime mortar, and other components at Tree House to create the overall feeling of an intimate yet generous home that’s filled with light and rich in materials.”Antro is created from a combination of different clay forms which yield a grey base colour, then coated with specific sand types to bring a grained, creased texture to the brick. The clay structure evokes darker and lighter tones out of the base grey along with shades of white in the overall final appearance.For more information on Fletcher Crane Architects go to https://www.fletchercranearchitects.com/. To find out more about the bricks used in this project or to see the wide range of high-quality bricks available from Vandersanden, click on the 'View more' linkCredit: Photography by Lorenzo Zandri © 2021
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Kestrel Aluminium. Case Study: Crowland Cranes, Peterborough

Kestrel Aluminium. Case Study: Crowland Cranes, Peterborough

Kestrel Aluminium Systems

Leicester based fabricators SB Aluminium Services were key to the success of the transformation of the offices of Crowland Cranes in Peterborough. The makeover of the business premises was driven by the desire to create a modern and striking frontage to the offices. Kestrel Aluminium System’s low rise curtain wall, 60mm windows and commercial doors were specified throughout the building.
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SuDS Permeable Paving - Crane Hardstandings, Truckcell, Wadlow Wind Farm, Cambridgshire, UK

SuDS Permeable Paving - Crane Hardstandings, Truckcell, Wadlow Wind Farm, Cambridgshire, UK

ABG

In Line with Cambridge County Councils renewable Energy Development Programme. RES received consent to build the 13 turbine Wadlow Wind Farm. The site is in a sensitive ecological and archaeological location. It therefore meant the crane hard standings had to be sympathetic to the local environment without compromising the minimum bearing capacity of 200kpa. ABG Truckcell Porous Plastic Paving System was chosen. This was supported by a free draining sub base and seeded with an indigenous seed mix to blend with the local environment. Due to the rapid installation, grassed appearance and load bearing abilities Truckcell ticked all the boxes.
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One Blackfriars Tower, London

One Blackfriars Tower, London

Crane Fluid Systems

Informally known as ‘The Vase’, the development is made up of a 52-storey tower and two smaller buildings for flats, a hotel and retail.SpecificationCrane FS Balancing valves including DPCV, general and public health valves
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cGMP Advanced Manufacturing Area for Orthoplastics

cGMP Advanced Manufacturing Area for Orthoplastics

Norwood Group Limited

PROJECT OVERVIEWOrthoplastics is a global leader in the development and manufacture of orthopaedic implants and components, helping surgeons transform lives around the world. This project, the first phase of a fit out programme for a new facility in Bacup, Lancashire, involved the delivery a new cGMP advanced manufacturing area for the production of Ultra High Molecular Weight Polyethylene (UHMWPE) sheets used in the manufacture of orthopaedic implants. The requirement was for a production area that can provide a controlled environment, isolated from the rest of the floorplate, during processing periods, while enabling access by a remote controlled mobile crane to remove the completed UHMWPE sheets when the equipment is non-operational.PROJECT SPECThe new Orthoplastics building is a single storey facility and the size and weight of the UHMWPE equipment required excavation of additional space below ground to accommodate both the machine and the building services required to process materials at up to 2400C. The 1000m2 processing area needs to be a cleanable cGMP compliant environment to avoid the risk of contaminants in materials that will be used in orthopaedic surgery. The partitioning for the perimeter is 11m tall and connected to the ceiling of the existing building shell. To provide the structural stability required for such tall walls, the standard Norwood 100mm Mediline partition thickness has been increased to 200mm. The project also included rapid rise doors for access by the remote control crane that removes the large UHMWPE sheets following the process. The fully demountable double skin bi-panel system enabled a fast and robust installation enabling the project to get back on track quickly following interruption by the pandemic. The panels were prefabricated in-house by Norwood, enabling a fast-track installation programme.Norwood was also designed, manufactured and installed a range of their single and double steel doors in blue.
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Avant-garde Court

Avant-garde Court

Ryno Ltd

This large-scale project featuring 224 bolt-on balconies involved the replacement of composite decking boards on timber joists with BalcaSmart Aluminium decking.We've seen a huge increase in the number of refurbishment projects since the updated Approved Document B came into force along with guidance from the government urging owners of pre-existing buildings to remove combustible materials from balconies if found.This luxury tower was completed in 2014 but with 25 stories, it was a project that came with many challenges.System UsedBalcaSmart Aluminium decking system with aluminium decking boards in RAL 7039 (Quartz Grey).Selected for its low-height build-up, the BalcaSmart Aluminium decking system for balconies was selected, with joists attaching directly to the existing steel balcony frame.Balconies are stacked. To ensure the finish from below was as seamless as that from above, the substructure was powder-coated in RAL 7040 (Window Grey) to match the balcony steels.The ChallengesPre balcony fabrication, our estimating and design team worked with Fletcher Crane architects to create detailed designs, which our team used to create a bespoke specification.As the development was completed in 2014, apartments were occupied, with residents present during refurb works.Furthermore, due to the glass facades and balustrades to the exterior, the goods for the job (including cut-to-length aluminium decking boards) were taken in through the interior of the building and installed as such by London-based Acacia Gardens from Hounslow.Location: ShoreditchCompleted: 2021Architect: Fletcher CraneClient: Private leaseholders
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Architectural Glass Rooflights Key To Transforming Period North London Property

Architectural Glass Rooflights Key To Transforming Period North London Property

Glazing Vision Ltd

Linework Architects imaginative use of architectural glass rooflights was key to transforming this period north London property. Lineworks director, Robert Haworth collaborated with Glazing Vision with the objective of delivering natural daylight and a touch of glamour to some tricky spaces whilst maintaining privacy where needed.The design brief for the project called for an ultra-minimalist final finish, so it was important that all of the glazing featured minimal framework and a clean integration with the building fabric itself.Glazing Visions philosophy of minimum framework, maximum daylight was the preferred solution and met all of the design requirements, providing enough flexibility to tackle the various challenges that the scheme presented. The property comprises of three stories with a mixture of extensions added to increase usable living space, the problem with this is that some of these areas can be starved of natural daylight, making them gloomy and uninviting, in order to combat this, several types of rooflight needed to be specified to tackle each of the areas.Beginning on the ground floor, a wrap around extension has been created featuring a modern and contemporary kitchen dining area leading on to the garden. A large set of sliding glass doors provides natural daylight and access to the outdoor space, but their effectiveness at delivering enough daylight is limited as you go deeper into the building where it would begin to feel darker and more claustrophobic.To address this, a Glazing Vision modular rooflight system measuring over six metres in length runs along the entire length of the extension, this unit is fixed structurally to the original wall of the building creating the feeling of a ‘glass roof’ when transitioning from the original building to the new. Manufacturing the unit in three sections allowed it to be successfully maneuvered on site without the use for an expensive crane and the structural silicone joints between the sections maintained the frameless appearance needed to compliment the minimalist interior.“All three rooflights were quite tricky to install because the property was a terraced house and there was no ability to use a crane. Somehow the team got them in!” Robert Haworth, Director, Linework Architects.The creation of a second storey extension was essential to provide a large family bathroom space, but this meant that the stairwell leading to it was another area potentially starved of natural daylight. Installing a rooflight overhead was a logical solution, but this was complicated by the position of the stairwell being located beneath two opposing pitched roofs. An off the shelf solution would not be acceptable as any rooflight installed above would need to be designed to accommodate this tricky detail.As rooflight specialists, Glazing Vision were able to design and manufacture a custom shaped fixed Flushglaze unit specifically for this part of the building.Therefore maximising the amount of overhead glazing and thus lighting the stairwell sufficiently so that it can be used safely without the need for artificial lighting. Perhaps one of the most quirky and inventive parts of this renovation is the use of glazing in the bathroom, the client had specified a large walk-in shower area which was easily achievable given the space available but would have resulted in the shower being located in a dark corner of the room necessitating the use of artificial lighting. Natural daylight is critical when attempting to achieve a minimalist scheme, so Linework Architects wanted to ensure that this element was carried through to all corners of the building.“We were trying to make a really exceptional bathroom space, so we decided to use the Eaves Rooflight, and play with the glass transparencies.” Robert Haworth, Director, Linework Architects.The resulting installation delivers a floor to ceiling vertical glass window section which transitions into the roof seamlessly with no additional framework, this creative solution provides a unique design element to the bathroom and the much-needed daylight to open up the space. Being a bathroom, privacy also had to be addressed, particularly in the shower area! Glazing Vision recommended the use of opaque satin etched glass which provides enough translucency to allow light to permeate, but also presents a frosted glass finish sparing the blushes of anyone using the shower.Taking around five months to complete, this was not a straightforward scheme to deliver, however the end result can be considered transformative. Linework Architects uncompromising and inventive use of glass rooflights has proved incredibly successful in this project and contributed greatly to the feeling of light, air, and space in this minimalist haven.
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Vario by VELUX - Country Kitchen Extension Transformed with Natural Light

Vario by VELUX - Country Kitchen Extension Transformed with Natural Light

VELUX Company Ltd

We met digital content creator and charity ambassador Sally, in her gorgeous detached house in the English countryside in Surrey. Sally, her husband Gav, their three sons, dog and cat live in a beautiful cottage with lots of outdoor space for football, dens and four chickens (all named Barbara). They’re an active, outdoorsy family who love embracing nature, from scuba diving to surfing Cornwall’s finest beaches.Over the years they have built two extensions to their house. In the most recent extension project, Sally chose to illuminate the end of her gorgeous country kitchen/diner with a Vario by VELUX bespoke rectangular rooflight, so we went to visit her for a cuppa and a lovely chat about her impressions and experience on the importance of daylight. Sally, what a bright and stunning space you have in here. Could you please tell us more about your extension project?"We love this house; it has plenty of space and we absolutely love the country lifestyle. We bought a house 12 years ago and that time it was much smaller. The first big extension we did was 9 years ago, but we didn't quite get what we wanted as the building restrictions at the time were very strict.The key thing for us was to bring the light in. A wall of glass made perfect sense, but as the extension has a flat roof, we also started to think about what was above. In a room like this, I think the roof should be seen as the fifth wall.”Your original plan was to put a glass lantern in the extension. What made you change your mind and choose a flat glass rooflight instead?“Initially we thought we would put a glass lantern in like everybody else and it didn’t even occur to me that I could have anything else until I was invited to a rooflight launch event by Vario by VELUX. At the event, I completely fell in love with the idea of having a rooflight in my house. I got all the information and, after I realised that even a modern flat rooflight comes with an upstand and you also get the height of the roof built in, which would also give the room the height we wanted, and that the cost would be less than having a lantern of the same size and with no breaks in the glass, choosing a flat glass rooflight was a no-brainer! What do you love most about owning a bespoke rooflight?“It’s so cool and yet functional. Rooflights brings so much more light in than you would get from a normal side window and the fact is that daylight does make you feel better, especially in winter. On top of that, the customer service was excellent, there is always a backup call from Vario by VELUX to make sure you are ordering the right window, they hold your hand through the whole thing and the whole process of designing and ordering was made fun and easy. They helped me with things like setting the window at a slight angle, so the rain just runs off and we don’t end up with a swimming pool situation on the roof! It’s a really hands on, personal service from a small team, but backed by a big name like VELUX so you know you can really trust them. It’s like the gold standard of roof windows.”How did you perceive the installation process of the rooflight?“The process was really simple, easy and quick. Our constructor was provided with all the information they needed to know, in order to put the rooflight in. Our bespoke rooflight was delivered in 6 weeks and we rented a small crane for a day to lift it in. The crane was literally tiny, it fitted through our side gate. Then it was simply a matter of dropping it into the opening and letting the builders do their thing to seal it in. I have to admit, I was a bit nervous on the installation day as the dog insisted on sitting under the opening and it was very windy, but it all went very well. That moment when the hardboard comes off and you get your first glimpse of the sky above, it’s just magic.”Do you think changing your house has improved your everyday life?“Extending the house, and how we use it, has changed the way we live, the way we work and the way we relax. Having an extension, an extra room, the flow and the light we wanted has definitely increased the value of the house but also the saleability of the house. How many older properties have flat roof extensions and haven’t put in a rooflight? There must be loads and they’re definitely missing a trick. We wanted to build personality and I believe that with the extension and bespoke rooflight we got exactly what we wanted. With more daylight and space, I feel more active, I feel more awake, I feel fresher, I get things done. It has definitely changed the way we live.”
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Bath Western Riverside

Bath Western Riverside

PUDLO Waterproof Systems & Cemfree Zero-Cement Concrete, part of the DB Group Ltd

Challenge  With its Roman past, healing hot springs and beautiful architecture, the city of Bath has always been a highly sought after part of the country to live in. Now Crest Nicholson has added to the in-demand housing stock with the 2,000 home Bath Western Riverside development. The land for this exciting scheme had been left derelict for more than 25 years, so utilisation of this 44 acre site was pleasing news for local residents.A desire to create a community hub and attract members of the public who do not live within the development, prompted the developers to include a riverside walk along the Avon in their plans; a welcome addition to this area of the city that previously remained underused. SolutionCrest Nicholson purchased the site in 2006 and started work to transform it in 2011. Previously a gasworks and engineering works, the land was occupied by British engineering company Stothert & Pitt which specialised in producing cranes. One of these 25-tonne steam cranes, which has been lovingly restored, now sits at the entrance of Bath Western Riverside, and the main thoroughfare through the development has been named Stothert Avenue in honour of the site’s industrial heritage. In its heyday Stothert & Pitt was a huge local employer and Crest Nicholson have echoed this by providing work for apprentices studying at the City of Bath College; an admirable initiative that provides vital onsite experience for those about to embark on new careers in the construction industry.A new community like Bath Western Riverside is a major enhancement to a city, delivering high quality housing and recreational areas to those who live there. PUDLO is proud to have been a part of this plan, providing the waterproof concrete for the floor slabs and lift pits, ensuring they remain dry for the residents of this picturesque riverside neighbourhood.ResultBath Western Riverside has been hailed as one of the most important regeneration projects in the UK and is such a large undertaking that work is set to continue into the 2020s until it is fully complete.Set alongside the River Avon, this mixed-use development includes restaurants, shops, parks and public areas, as well as its new residential quarter. Within this quarter a sensory garden, fruit trees, contemplation area and play zones have been put into place. 
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100 Bishopsgate

100 Bishopsgate

Crane Fluid Systems

100 Bishopsgate is a forty storey tower is located in the heart of the city of London and is a mixed-use commercial development.The completed project will provide approximately 950,000 ft2 of best in class office and retail accommodation across two buildings, as well as a newly created half-acre public square enlivened with restaurant and retail amenitiesSpecificationRange of commissioning and general valves.
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Clydebank Health Centre

Clydebank Health Centre

Hygenius

Situated by the iconic Clydebank crane, the Clydebank Health Centre is improving primary care services in the area and forming the central base for community health teams. Residents can access GP practices, podiatry and physiotherapy services plus consulting and treatment rooms. The new facility is described as forming a ‘centre point’ within the Queen’s Quay regeneration area.
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Biomass Access Cover - Lithuania

Biomass Access Cover - Lithuania

Surespan

Surespan recently travelled to Lithuania to manufacture and supply a floor hatch to enable Finnish energy company Fortum to access their biomass pit at their new energy plant.The 5000 x 5000 mm hydraulically operated, the double-leaf hatch was designed to be easily operated by an electrically driven pump power pack. Fortum wanted the simplest operation for a grab crane to gain easy access to the biomass plant so Surespan worked with engineering consultants AF Consult to come up with an effective solution.
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Sliding Roof Access - Ferrari World

Sliding Roof Access - Ferrari World

Surespan

IntroductionFerrari World in Abu Dhabi is the world's first Ferrari theme park. The park includes 37 different rides and attractions and features the world's fastest rollercoaster “Formula Rossa” – reaching 240 km/h in 4.9 seconds. The park has been open since 2010 and has been nominated for numerous awards. Project:Ferrari World in Abu Dhabi needed a unique solution to allow for the maintenance of rollercoaster carts. Due to restricted space, a sliding hatch was proposed to allow easy craning in and out.Products Supplied Surespan manufactured and supplied an SLHE Aluminium, thermally broken, single leaf, electrically operated, sliding roof access hatch. The hatch was a large 5400 x 4000 structural opening sliding hatch.A sliding hatch allowed maximum clear space. Operated by a 230v geared motor. The lid and upstand are filled with 50mm thick CFC and HCFC free Polyisocyanurate insulation which offers a U-Value of 0.43W/m²K.
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Double Leaf Roof Hatch - National Oilwell Varco

Double Leaf Roof Hatch - National Oilwell Varco

Surespan

IntroductionFollowing consultations with our design team, Surespan designed and manufactured a large double roof hatch for the National Oilwell Varco Dunfermline factory in Scotland.Products suppliedWe supplied;Surespan designed and manufactured bespoke double leaf hatches, measuring 4 metres by 4.3 metres. These hatches enable an external crane to lift the manifold units through the roof.With the use of a key, these hatches are controlled by a small PLC that electrically operates the Hatches in an automated sequence.Features:The bespoke double leaf hatches were specially designed to stay open utilising strut locking to withstand the wind condition they specified with the design team.The projectThe NOV Dunfermline factory experienced difficulties building tall manifold assemblies due to the restricted height of the building. Following a consultation with our experienced design team, they were able to design a solution to solve the issue.The outcome: NOV were able to continue its operation in the existing factory without having to hire temporary premises.
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The Conduit - A Unique Rooftop Dining Experience

The Conduit - A Unique Rooftop Dining Experience

Caribbean Blinds UK Ltd

The Conduit is an existing client of Caribbean Blinds having used our louvered pergolas at their previous club in Mayfair in 2018. Knowing both the benefits of installing louvered pergolas, providing flexible shade and shelter allowing the terrace to be used all year round, therefore providing an important revenue stream for the business along with a unique dining experience for their discerning members along with the service we offer, the Conduit wanted to replicate this at their new club in Covent Garden, albeit on a much larger scale.The new roof terrace, which was on the 7th floor, had a footprint of approx. 300sq/m. The client wanted to cover 2/3rds of this with pergolas, leaving the remaining 1/3rd completely open. The model was to be our Prestige Pod, which they had previously installed, where the louvered roof not only rotates but fully retracts and when closed is completely watertight. A total cluster of 8 modules were required to cover a surface area of c. 200sq/m. The perimeter edges were equipped with screens to offer protection from the elements to the sides. Additionally screens were inserted along with doorways between certain modules so areas could be zoned off for events and private functions. Each module had infra-red heating and festoon lighting installed to create a cosy and pleasant environment year round.A project of this size, requires clear communication, co-ordination and planning. We worked closely with the architect, designer, contractor and end client at every stage, to ensure a seamless process and journey. Site meetings were held with all parties. Full CAD drawings of the structures, positioning and importantly drainage, wiring and post mounting plate positions, which were highly critical as a steel sub frame had to be fabricated and installed and services run were provided. A dedicated project co-ordinator oversaw the entire project to ensure it run smoothly and on-time and in-budget.Like all roof terrace installations there were many challenges, from working at height to access with a road closure required for this project to allow craning of the goods to the terrace. Manufacture from order sign off for the bespoke pergolas was just 12 weeks, with installation taking 2 weeks, via our own trained teams and all in time for a VIP client 4th July party.Anthony Pollak, Facilities Director for The Conduit commented:“Having had a Caribbean blind pergola installation at our previous property we knew the quality of their products.When the opportunity came from our landlord to give us a substantial area to build a roof terrace we knew that we had to include Caribbean Blinds within the design.Installing the Caribbean Blinds pergolas has enabled us to use our roof terrace all year around. In the summer when the weather is good we can open up the space effortlessly and in the winter when the roof is closed, sides are down and heaters on it gives us much needed outside space.From the initial design meetings all the way through to install the Caribbean Blinds team were pleasant and professional to deal with. They made the whole experience very pleasant and straight forward.”To find out more about how we can help you create unforgettable alfresco experiences 365 days a year please contact one of our knowledgeable and friendly team on 0344 800 1947, send us an email projects@cbsolarshading.co.uk or visit our website www.cbsolarshading.co.uk.
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North Sea Oil Platform ISO Enclosure Panels

North Sea Oil Platform ISO Enclosure Panels

CMS Danskin Acoustics

When undertaking a heating, ventilation and air conditioning (HVAC) maintenance and upgrade contract on a North Sea offshore platform, RBG Limited identified that critical noise levels were apparent in a range of working areas.Investigating the issue, RBG Ltd commissioned environmental sound testing, which revealed that ambient noise exceeded a specified minimum of 55dB (A) throughout the electrical workshop, store room, hydraulic workshop, subsea office and mechanical workshop, reaching its highest levels of 88-96dB (A) in the mud pit room. Additional noise generated by operating pumps, cranes and machinery would further increase the noise levels in these areas.As such, RBG Ltd needed to source a high performance industrial acoustic solution that would sufficiently reduce the noise contamination and make the working environment acceptable.Seeking expert industrial acoustics advice, RBG Ltd briefed CMS Acoustics on the project parameters, who responded with a bespoke ISO Acoustic Enclosure Panel system design.The SolutionThe ISO Enclosure Panel is a prefabricated sound reduction system, designed to create noise-protected structures in industrial environments. A self-supporting and robust construction, it offers the additional benefit of a short assembly time, facilitated by the panels being lightweight and easy to handle.The industrial acoustics technical team at CMS Acoustics calculated that a combination of 50mm and 100mm thick ISO Enclosure Panels would be required to achieve the specified noise reduction in the different areas. Depending on panel thickness, fire resistance ranging from 30 minutes to two hours can be achieved.For RBG Ltd, CMS Acoustics manufactured the panels in white and supplied them in ready to assemble kits clearly labelled according to area for installation. Some panels were manufactured to allow removal for maintenance while others were designed to be stud welded to external walls.To increase system robustness, CMS Acoustics integrated acoustic doors and vision panels into the ISO Enclosure design.
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Regupol Vibration Case Study: Gainsborough’s House

Regupol Vibration Case Study: Gainsborough’s House

CMS Danskin Acoustics

The redevelopment of Gainsborough’s House in Suffolk required specialist acoustic design to isolate the structure from the vibrations of a nearby silk mill. Regupol Vibration offered a practical solution, but the project was not without its challenges, including a tight site and lockdown restrictions.The ProjectGainsborough’s House is the childhood home of the renowned 18th Century artist Thomas Gainsborough. The house and gardens, which are Grade 1 listed, were purchased by the Gainsborough’s House Society and were first opened to the public in 1961, housing a permanent collection of his work.Ambitious plans for the redevelopment of the house will transform it into a national centre for art in Suffolk, showcasing the influence of Gainsborough over other famous British landscape artists he inspired such as John Constable and JMW Turner, and acting as catalyst for regeneration of the town of Sudbury.As part of this project a new three storey wing is under construction next door to Gainsborough’s House, on the site of a former Labour Exchange. The contemporary building with a staggered roofline has been designed by architects and exhibition designers ZMMA. Complementing the existing listed buildings, which are to be upgraded, the project will create the largest gallery in Suffolk housing the widest collection of Gainsborough’s art and the art of those he inspired. The entire project is valued at £9m and construction began in the Autumn of 2019.Acoustic ChallengesFacilities in the new building will include permanent and temporary galleries, a landscape studio with panoramic views over the rooftops of the town and a new café overlooking the 18th Century garden. Whilst contemporary in appearance the extension will incorporate local materials including bricks from the historic Bulmer brickworks just outside the town, and interiors featuring famous Sudbury Silk.Sudbury has been a major silk manufacturing centre for centuries and five companies still make silk textiles in the town. Vanner’s Silk Mill, directly to the North of the site, has been producing Sudbury Silk for 250 years. However, its proximity to the new gallery is a challenge.Vibration Isolation for Art Gallery FoundationsAcoustic specialists Sandy Brown identified that the silk factory workings are a source of vibration throughout the surrounding grounds and buildings, which has the potential to interfere with the peace and tranquility of the new building.To mitigate this risk, respected engineers Eckersley O’Callaghan worked on a series of foundation design incorporating vibration isolation materials, which isolate the new structure from the surrounding ground. The successful design specified the use of Regupol Vibration Solution products, a range of isolation products which can be used to provide a resilient layer within foundations to isolate a building from structure borne vibrations.CMS Danskin Acoustics are the sole UK distributor of Regupol products. Regupol and Regufoam Vibration product ranges provide a combined 20 different grades of isolation material which can be used in a wide load range between 0.002 N/mm² and 2.5 N/mm². This wide range provides the opportunity to design efficient isolation concepts for even the most challenging vibration scenarios.The new building has a complex foundation plan with multiple stepped foundations and ground beams, producing three different regions of pressure. Each area required a different combination of material thickness and density to provide the appropriate deflection and natural frequency required. CMS Danskin Acoustics worked with the design team to develop a bespoke acoustic insulation strategy for Gainsborough’s House that was both efficient and effective.Working under Covid LockdownConstruction commenced in late 2019 with the demolition of the existing labour exchange where the new galleries were to be built. Principal contractor Thomas Sinden was ready in the spring of 2020 for the installation of the vibration insulation materials by specialist groundworks contractor T Vaughan. The narrow historic streets of Sudbury prevented the use of cranes and all materials had to be delivered by smaller vehicles.Regupol products are manufactured from recycled aircraft tyres in Germany, and the timing of the project during the first Covid lockdown couldn’t have been worse. However, CMS Danskin Acoustics retain good stock quantities and delivery of the required 1400m2 of rolls and tiles was not delayed by the suspension of travel.The design of the vibration isolation scheme called for several layers of Regupol Vibration 300, 450 and 480 in varying thicknesses, which were laid and cut over the foundation according to the insulation strategy. Each layer has staggered joints and the entire scheme is then covered with a separation membrane prior to the pouring of the floor slab.The new galleries at Gainsborough’s House are expected to open to the public in the Spring of 2022, and enjoyment of the spaces will be unaffected by the centuries old industry continuing next door.Vibration Isolation ServicesVibration Isolation is a specialist skill. The vibration team at CMS Danskin Acoustics have a unique ability to specify and supply anti-vibration and structural isolation solutions. Working with architects, contractors, acoustic consultants, developers and structural engineers, we can provide solutions that meet the requirements of all noise and vibration regulations, whether in the construction or industrial sector.We can provideEarly involvement in your projectTechnical recommendations at design stageTechnical support and submittalsOn-site support, prior, during and after installation.Project ParticipantsClient                           Gainsborough’s House SocietyArchitect                       ZMMAAcoustic Consultant       Sandy BrownStructural Engineers       Eckersley O’CallaghanMEP Engineers              Bower FullerGroundworks Contractor T Vaughan LimitedPrincipal Contractor      Thomas Sinden
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The Tree House

The Tree House

Gira Giersiepen GmbH & Co KG

The Tree House is a new build two bedroom house in London Ealing. Using primarily three exterior materials: grey brick, black timber and anthracite metalwork, the palette is simple where the rough brick contrasts the sharp black detailing. The simplicity and rawness of finishing is carried through to the internal fit out where brick walls, bespoke ash joinery, terrazzo tiles and delicate metal balustrades contribute to a comprehensive and confident vision. The Gira Esprit Linoleum-Plywood design line complements the interior design with its natural materials perfectly.Architect: Fletcher Crane ArchitectsPhotography by: Lorenzo Zandri
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Multipart Flushglaze And Three Wall Box Rooflights Provide Unrestricted Access To Terrace In Remodelled London Office

Multipart Flushglaze And Three Wall Box Rooflights Provide Unrestricted Access To Terrace In Remodelled London Office

Glazing Vision Ltd

Barr Gazetas worked closely with BW: Workplace Experts and Glazing Vision on the remodelling of this contemporary yet classical office building which involved creating an accessible private terrace for staff and clients to enjoy the views of central London, as well as providing the 6th floor with natural daylight. Utilising a terrace in densely populated areas such as London is a great way to provide a building with more accessible space. Originally the 6th floor offered 2,821 sq ft of space, but with the addition of the terrace area, this increased to 3,790 sq ft.Not only does an accessible terrace supply you with extra room, but, in London, the presence of a roof terrace typically adds 12% to the value of a property, rising to as much as 25% in coveted Chelsea. Other benefits of access rooflights include improved natural ventilation, control of interior temperatures, and the result is also beneficial to the aesthetics of a building such as 6 Duke Street. Barr Gazetas chose Glazing Vision not only due to our vast experience in designing and manufacturing access rooflights, but also for our ‘start to finish’ service. All of our rooflights are designed and manufactured at our HQ in Diss, and we even offer an installation service via our sister company, Glazing Renovations, which provides our clients with peace of mind.Box rooflights are a great way to gain easy access to any roof terrace. Operated at the touch of a button, the user simply climbs the stairs whilst the rooflight is retracting into its open position and walks straight out onto the terrace. Our three wall box configuration is one of the most popular and can offer an almost seamless integration into the fabric of your building. On this particular project, the sliding section when open provides a clear opening of 1927mm on the left side when viewed from the outside and is glazed on the front and top with a built-in fall of 3 degrees, and mounted to walls at the rear and two sides. The rooflight also includes the optional extras of a proximity detector and a battery back up. The rooflight was crane lifted to the terrace so that installation could be carried out by Glazing Renovations.Our Multi-Part Walk On Rooflight has supplied the 6th floor with a large amount of natural daylight which is proven to boost vitamin D, help improve sleep, and can help boost focus. The rooflight also includes Enduro Shield glass protection which provides superior resistance against contamination caused by moisture, hard water, all types of dirt, lime scale, salt spray and pollution, and also helps protect against degradation, staining, corrosion and etching. Our standard glass specification on our Flushglaze Walk On Rooflight is designed to withstand regular foot traffic in domestic applications with uniform loadings of 1.5kN/m² and concentrated loadings of 2.0kN in accordance with EN 1991-1-1-1:2002.The two rooflights perfectly complement each other and work together to provide a vast amount of natural daylight whilst creating a visually impressive, accessible terrace area.“The Walk On Rooflight was key to providing as much light to the floor below as possible, and the box rooflight was a great feature to the terrace, providing easier access than a ‘hatch’ access product.” Pradumn Pamidighantam, Senior Architect, Barr Gazetas.
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Terrace Access Achieved Using Box Rooflight To Highlight Ocean Views

Terrace Access Achieved Using Box Rooflight To Highlight Ocean Views

Glazing Vision Ltd

Glazing Vision’s three-wall box rooflight has provided a rooftop with more de rigueur, and one which takes advantage of the spectacular views overlooking the Perth shorelines.Keen to unlock and utilise the space on top of this newly built residential home, and further add value to this property, an innovative “glass box” was introduced to provide easy access to the roof terrace.Luxurious, modern and upbeat, this new build property has been carefully created with family life in mind. The floor plan involves family separation and considered zoning of the property.The ground floor provides a secluded escape from the excitement of the first floor, with a detailed layout which enables the clients to relax. A big theatre room and access to the garden offers a chilled out environment, hidden away from neighbours.The first floor is created for living in, with a completely open planned lounge, diner and kitchen. Set higher up, it allows for views across the beach and over the garden courtyard. Thus, it was important to ensure that high quality glazing was specified throughout to make the most of the wonderful views.Tasked with sourcing and installing the windows and doors on this modern new build property, Next Generation Glass director Steve Payne mentions how the client had come to them enquiring about skylights. After a lot of research into the different profiles available in Australia and after various different drawings and ideas, the outcome wasn’t looking good.It was a visit to the UK which led Steve to Glazing Vision, thankful of a recommendation from a contact of his. “Since my first contact, we decided it was a great product and became a distributor of Glazing Vision products in Australia”.After discussing the details of the job, a three wall box rooflight was recommended, helping to provide access to the clients roof terrace and providing wonderful views of the majestic presence of the Indian Ocean in the background.“It really is a great product and all that see it are in awe of it” explains Steve Payne, director of Next Generation Glass.The Glazing Vision three-wall box rooflight is fixed to your existing building structure, thereby facilitating the full use of the roof top terrace but operates in the same way as our freestanding box rooflight. The sleek aluminium framework and perfectly edged glass-to-glass joints create a stunning contemporary finished design which reflects the style of this property.This home’s rooftop terrace is the culmination of meticulous tweaking of the planning codes, and the reward is breath-taking views of Perth, with a beautiful backdrop of the ocean behind. It was in fact these planning codes which guided them towards the three-wall box rooflight, as the extra head height was required when coming up the stairs. Also allowing the homeowner to climb the stairwell whilst the rooflight is retracting into its open position, without having to ‘bow their head’.Fitted with minimal and contemporary outdoor furniture to increase the sense of openness. The new roof top allows the homeowner an additional ‘room with a view’, perfect for entertaining or for relaxing and enjoying the stunning views on offer.Having completed their first project with Glazing Vision, Steve Payne mentions how easy the whole process was, and that most of the hard work was undertaken by Glazing Vision. It was a simple installation process for a company like Next Generation Glass who are used to cranes in their scope of works.
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Steel and Mesh Partitioning at TJ Morris Automated Warehouse in Amesbury

Steel and Mesh Partitioning at TJ Morris Automated Warehouse in Amesbury

Troax (UK) Ltd

Earlier this year Troax UK Ltd. were approached by Swisslog and their client TJ Morris, who trade throughout the UK as Home Bargains to assist them in the implementation of a large scale automated Warehousing System in a new distribution centre at Amesbury. The materials handling equipment installation, Swisslog’s largest in the UK this year, included pallet and light goods systems (incorporating racking, cranes and conveyors), EMS monorail system, and Swisslog’s innovative CaddyPick semi-automatic case order-picking system, the first of its type in the UK.
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A true masterpiece of sustainability and design

A true masterpiece of sustainability and design

Lamilux Rooflights Ltd

The new £65 million, Science, Engineering and Environmental Building (SEE Building) at the University of Salford was designed under the concept of incorporating high sustainability credentials. This supports the university’s pledge in reducing the environmental impact, as part of the wider Salford Crescent and University District masterplan. The SEE building promotes innovation, environmental protection and excellent educational opportunities and offers students state-of-the-art facilities with the aid of the LAMILUX Glass Roof PR60. A stunning skylight measuring an incredible 44 metres long and 9 metres wide, as well as three other Glass Roofs PR60, were installed onto the roof of the four-storey building, illuminating the lecture halls and common areas. This results in enhancing the natural daylight, whilst also allowing for natural ventilation, creating an inspiring environment for learning and development. To avoid overheating and glare inside the building, special 60/30 high performing solar glazing was used. This innovative technology ensures a comfortable indoor climate whilst providing an optimal learning environment.LAMILUX worked with the architect from the early planning stage of the project to design, supply, and install the four rooflights. “Just-on-time” deliveries were planned to enable offloading of the materials, with a crane, from the vehicle to the roof, to minimise loading out as space on site was very limited. Integrated ventilation panels were installed within the three smaller PR60 Glass Rooflights to provide the ideal solution to provide natural ventilation into the building alongside natural daylight.The largest rooflight was glazed with an impressive total of 120 fixed glass panels to make up the impressive 44 metre length and complete the installation. The glass panels were specified with Class 1 Fragility, suitable for walking on for cleaning and maintenance loads, according to CWCT TN 66 /TN 67 & TN92. Before the final handover of the project, extensive water tightness testing was carried out. On site CWCT hose tests were passed successfully, as testament to the quality and durability of the installation led by the LAMILUX installation team. The University of Salford is passionate about sustainability. LAMILUX are proud to be involved with a building project that not only contributes to the progressiveness and commitment to sustainable architecture, but is also considered a BREEAM Excellent-rated facility.
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Oxygen Manchester

Oxygen Manchester

Specwall SP

Location: Manchester, UKThe gym and swimming pool areas of Property Alliance Group’s Oxygen development required works to start before the tower cranes had been removed and ahead of the building being made watertight – ideal conditions for a mould-resistant, quick-to-install product like Specwall which can be installed in all weather conditions.Using a blockwork alternative would have required a large amount of scaffolding on the 6.2m high walls and doubled the installation period. Using Specwall eliminated this issue and provided significant programme savings for the client.
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Changing Places at Roadside and Motorway Service Areas

Changing Places at Roadside and Motorway Service Areas

Closomat

Closomat is an experienced installer of Changing Places toilets at roadside and motorway service areas. The company has completed multiple projects for leading operators, including Extra, Roadchef, Moto, Westmorland and Cornwall Services.All installs are high-specification and meet full British Standards, or above. Moto, Southwaite and Toddington, include the addition of a Closomat wash and dry toilet, for those who may lack the ability to wipe themselves – allowing the facilities to support a wider range of users. Many of these projects are a direct result of a central government Changing Places fund (for which Closomat is a preferred supplier), distributed to successful bidders for improving inclusive toilet provision on England’s major road network.Closomat provides a range of services to these clients, including design and commissioning, through to project management, supply and installation, as well as maintenance and repair.Changing Places by Closomat can be found at the following service areas:Moto – Rugby, Southwaite and Toddington. Roadchef – Annandale Water, Clacket Lane M25 Eastbound, Norton Cranes M6, Strensham (Northbound), M5, Strensham (Southbound), M5, Tibshelf (Northbound), M1, Tibshelf, (Southbound), M1, Northampton (Northbound), M1, Northampton (Southbound), M1, Clacket Lane (Westbound), M25, Chester, M56, Sedgemoor, M5, Taunton Deane (Northbound), M5, Rownhams (Southbound), M27, Maidstone, M20, Durham, A1MExtra -  Beaconsfield, Baldock, Cobham, Leeds Skelton, CambridgeWestmorland – Gloucester and Tebay servicesCornwall Services – A30 near Bodmin.
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Kimpton Fitzroy Hotel, London - rooflight

Kimpton Fitzroy Hotel, London - rooflight

Lamilux Rooflights Ltd

LAMILUX designed, supplied and installed the 3.5 metre wide by 14 metre long PR60 mono-pitch rooflight at Kimpton Fitzroy to complement the hotels Winter Garden providing the ideal relaxing area for guests to take in the beautiful surroundings. LAMILUX used their knowledge and expertise to complete the installation at this very tricky central London project. An incredibly tight site with no tower crane, meant that we offered just-in-time delivery and installation of materials and worked very closely with the Contractor from an early stage to carefully plan and execute the install on time and within budget.
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Luxury access to the roof terrace by LAMILUX roof access hatch

Luxury access to the roof terrace by LAMILUX roof access hatch

Lamilux Rooflights Ltd

In densely populated urban areas of the cities, where the number of floors in housing is sometimes limited and private gardens are rare, a rooftop terrace or patio is becoming a popular design choice. However, many residential buildings with rooftop gardens don’t see much daylight and careful consideration is required to determine an access point to the roof terrace. For such rooftop projects, a new dimension of roof access is offered by the LAMILUX Flat Roof Access Hatch Comfort range, designed to give a generous daylight intake in attic apartments alongside convenient access to the roof terrace creating an air of grace and beauty both internally and externally. The LAMILUX Flat Roof Access Hatch Comfort range now introduces its fourth product into the family, giving more choice and flexibility when creating a luxurious living space with an exclusive ambience. Featuring unrestricted use as a natural ventilation device and convenient access to the roof terrace, the indoor climate also benefits from the high energy efficiency of the range thanks to the thermally broken frame and excellent air tightness values.The existing Solo and Duo Flat Roof Access Hatch products from LAMILUX open laterally by moving one or two panels horizontally to create direct access to step onto the roof terrace, whilst the space-saving hinged opening Swing variant swiftly opens its one meter by 3000 or 3500 mm long aperture to 84 degrees in just 25 seconds. The fourth, and newest addition to the Access Hatch Comfort repertoire the Square, makes it possible, for the first time, to also use spiral and platform staircases underneath. Until now, access to the roof was limited to straight stairways due to the elongated rectangular shape of the roof access hatch range. The Square only takes 45 seconds for the concealed hydraulic drives to silently open the 4m² glass element of the skylight by 70 degrees. As with the Swing, the new variant does not require any additional space on the roof terrace than its own size in closed form, even when open, thanks to its swing mechanism.   Visually, the aluminium border frame throughout the product family, attracts attention as an architectural highlight. The aluminum profiles and the reveal surface can be coated in all RAL colours offering further choice and exclusivity. Since the glass panes and frame feature a flush edge detail both internally and externally, and all variants are designed with an inclined surface, the range boasts not only a visually appealing seamless design, but also ensures that rainwater can run-off easily without leaving any dirty edges or water ponding. Safety is standard in the Flat Roof Access Hatch Comfort product family with fall-resistant glazing which can be walked on to a limited extent for cleaning purposes. As an additional safety feature, a light barrier is installed as standard which prevents the closing of the access hatch as soon as it detects something in the entrance area. In terms of energy, the new roof access hatch continues the tradition of all LAMILUX skylights: The overall system, which is free of thermal bridges and isothermally balanced and the option of special glazing meets modern demands for sustainability, energy efficiency and climate protection which ultimately save heating costs and minimizes condensation. All four products in this family have one further thing in common: They are delivered completely pre-assembled to the construction site, lifted onto the roof by a crane provided by the customer and then installed swiftly and easily. This minimizes the risk of errors and saves valuable time – both for the contractor and for the apartment user who ultimately gains access to the roof terrace. 
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Welsh Slate helps Attleys catch a curve ball at Coal Drops Yard

Welsh Slate helps Attleys catch a curve ball at Coal Drops Yard

Welsh Slate

Some 92,000 Cwt Y Bugail slates feature on a ground-breaking new/old roof. Formerly a seedy area worth avoiding, London’s Kings Cross has now been transformed into a go-to destination for office workers, students and tourists. Developer Argent’s regeneration of the area has sensitively re-purposed the early Victorian railway buildings into variously, a college campus, supermarket and offices, in which the interior changes are radical but the exteriors have been left largely unaltered. Not so for Coal Drops Yard, a pair of elongated Victorian coal warehouses originally built to distribute coal from the North of England across London. Here, the pitched roofs of two almost-parallel buildings, 150m and 100m in length and 39m apart, have been reconfigured to curve up at their northern ends and gently kiss each other. Designed by Heatherwick Studio, the roofs peel upwards and extend into the middle of the space between the two buildings. A new floorplate sits below the roof structure, with glazing filling the gap between the two, creating a third level of retail. The new roofs of the ornate cast-iron and brick structures have been slated with 92,000 new versions of the original Welsh Slates – 500mm x 250mm Cwt Y Bugails from the manufacturer’s Llan Ffestiniog quarry in North Wales – by Banbury-based specialist sub-contractor Attleys Roofing. Attleys already had some Kings Cross experience, using 6,400 500mm x 300mm Heather Blues from Welsh Slate’s main Penrhyn quarry for the re-roof of the nearby German Gymnasium - the first purpose-built gym in England - which is now enjoying a new lease of life as a designer restaurant. Coal Drops Yard was a whole new ball game, testing Attleys to the limit, but the result is an extraordinary reinterpretation of the canal-side site. Main contractor BAM Construction was responsible for the structure of the new roofline. More than 50 new steel columns were carefully threaded through the existing structure to support the roof independently of the building, a point cloud survey being carried out to help calculate where to put the columns without clashing with the existing building fabric. Primary support is provided by a set of large cranked beams supported on cores in each building which join in the middle over the yard. There are four primary beams, two on each building. These dip down towards the centre to create the valley between the two roof structures and have been nicknamed “giraffe beams” in reference to their angled neck and head - the structure looks like two giraffes rubbing noses together. Tie beams at floor level take the tensile loads generated by the weight of the roof. The giraffe beams support two ribbon trusses that define the upper and lower edge of each roof structure and connect in the middle over the yard at the lower edge. These are 7m deep in the middle and taper to 5m at the ends where these join the existing roof. Tubular steel sections were used to create the trusses because of the complex geometry. The new floorplate below the roof is suspended from above using macalloy bars and is tapered towards the perimeter to minimise the impact on the view. More than 60 panels of full-height structural glazing between the floor and new roof are stepped rather than curved or faceted for aesthetic reasons and has the added benefit of hiding the macalloy bars. Temporary trusses were erected to support the giraffe beam assembly and ribbon trusses during construction. The giraffe beam assembly was erected first. The ribbon trusses were brought to site as components, bolted together on the ground into fully-assembled sections complete with rafters, craned into position and bolted together where they meet in the middle. The whole roof structure was then de-propped. Visually, it was important to maintain a seamless transition from the existing roof to the new section so the original timber roof trusses were retained where possible, with some localised strengthening required where the timber had been damaged. The gap between the existing and new roof structure was then boarded over ready for the new Welsh slates.The two roofs are bolted together where they meet in the middle. Heatherwick Studio chose to position the new roof element at the northern ends of the two buildings as the eastern building had been devastated by a fire in 1985. Used more recently for warehousing and nightclubs, they were largely abandoned in the 1990s. Group leader Lisa Finlay said: “Our challenge was to radically remodel this Victorian infrastructure to meet the needs of a modern urban development without losing what made them special. To do this, we focused on understanding their original function and how they were adapted over time so we could appreciate how best to preserve and reuse the existing fabric, whilst also introducing new elements. One of which is an entirely free-standing new structure threaded through the historic buildings, from which a spectacular new third level is suspended.”  Attleys were on site for a total of almost 18 months. The roof pitch of the original sections of roof was 28° but as the curves swept around and met in the middle this changed to 47°. Thereafter the length also decreased from 8.4m to 6.9m at the kissing point where the two curved roofs met but the same number of courses of slates (44) had to be maintained. This meant Attleys had to decrease the gauges and not only cut the sides of the slates to take them around the curve but also the tops of the slates to maintain the same number of courses. No clever nailing or hidden bibbing was required to stop rainwater flowing diagonally at this point as the pitch was so steep. Attleys’ managing director Shaun Attley met with Heatherwick Studio and BAM’s design team up to two years prior to commencement on site to discuss the design issues and how to achieve the aesthetics requested while using the products selected.  Shaun advised the project team that the Cwt Y Bugail slates could not be used for their initial roof design which exceeded a 90° pitch so it was re-designed to ensure that where the eaves met it was at a pitch commensurate with Welsh Slate’s fixing recommendations and warranties. Due to space being at a premium, all the Cwt Y Bugail slates were cut off-site at Attleys’ depot in Banbury. To do this, Attleys had to calculate how much of the slates needed cutting off. This was done by taking measurements from the steel work underneath - from steel to steel at the eaves and steel to steel at the ridge which was generally over 10-15m depending where you were on the curve (on the internal curve or external curve). The kissing point determined how the slates were cut to ensure the perp lines and side laps were maintained.  And because the roof pitch was increasing while the rafter length was decreasing, Attleys also had to cut the tops of the slates down so they suited the decreasing gauges. A total of 32,000 of the 90,000 slates used on the project had to be cut with hand guillotines so the dressed edge could be maintained around the curve which comprised 1,600m2 of the total 4,600m2. Shaun Attley said: “Our timescale for the sections of roof was provided to BAM Construction and this was put into their overall programme with all other sub-contractors but unfortunately our commencement on site was delayed due to previous issues in the construction of the steel frame prior to us starting.  “This meant we were up against the clock in trying to pull back time to ensure the overall programme was still met and we were asked by BAM to find ways of doing as much as possible off-site and increasing labour and production on-site to pull back the time lost. By working together with other sub-contractors and the main contractor we managed to finish a week earlier than our anticipated 43-week overall programme.” He added: “The project was challenging at the beginning to ensure we set the roof out properly but as the contract progressed it became easier. Welsh slates are easy to work, and we work with them all the time, but in this case it was challenging getting the slates to course all the way round. Attleys’ SMSTS-trained supervisor ran the day-to-day safety, conducting Toolbox talks every morning and attending daily safety briefings by BAM Construction staff and supervisors from all trades on site to brief each other of any risks and ensure trades were not disrupting one another.  The team of 10 Attleys operatives, which included two NVQ Level 2 apprentices, carried out daily visual inspections of tools and all power tools were PAT tested every three months. Shaun Attley visited weekly to inspect the job for workmanship and production and also to gather feedback on any safety issues or to see if any safety measures could be instigated to improve the overall safety for their and other operatives on site. “We found some of these measures not only improved safety but also helped improve production,” said Shaun. Attleys also had an independent safety inspector (from The Health & Safety People) visit site monthly to see if there were any safety improvements they could recommend. Far from handling eight million tonnes of coal a year, Coal Drops Yard is now forecast to pull in 12 million visitors a year.
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Food & Beverage Industrial Doors - Taylors of Harrogate

Food & Beverage Industrial Doors - Taylors of Harrogate

Hart Door Systems Ltd

Bettys & Taylors of Harrogate is a fourth generation independent family business, passionate about some of the finer things in life – beautiful tea rooms, handmade cakes, traditional breads, proper tea and top quality coffee. They are the business behind Yorkshire Tea, Taylors of Harrogate coffee and the famous Bettys Café Tea Rooms.Project/doors: 5 Speedor Super, 1 Speedor Mini, 12 Fire Shutter, 21 Pedestrian doors, 1 Electric roller shutter, 1 Insulated Roller ShutterThe challenge Due to the size and weight of the insulated roller shutter at 10.5m wide and 6.3m high, this was a difficult installation in an area where the headroom was very tight. A crane was required to lift the shutter into position after opening two holes in the building’s roof so lifting chains could be dropped through to facilitate moving the shutter into position. The solutionHart was contracted by Sir Robert McAlpine to supply and install a range of industrial doors at the Taylors of Harrogate site.  This included the installation of the three-tonne insulated roller shutter completing a work package of over 40 doors. The success The installation of the shutter concluded a project which Hart was involved with through Sir Robert McAlpine and which saw almost every Hart door product installed – from Speedor high speed doors to fire shutters, security shutters and steel personnel doors. 
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Apartment building in the St. Johann district

Apartment building in the St. Johann district

Schöck Ltd

A house dating back to around 1910 was dismantled in the St. Johann district of Basel to make way for a new building on the narrow plot. The construction company was forced to allow car, bicycle and pedestrian traffic to continue and had to make do with a building site that was severely restricted.The ten staircase elements were precast in architectural concrete at the factory, treated with Schöck Tronsole® products and shipped to the site where a crane lowered them individually into their exact position in the stairwell through an opening on the top floor. All of which took place without any standard fastening the elements – each weighing two tons – at the sides or on supports. After all, the challenge was to minimise the transmission of impact sound.Installation was performed by the on-site construction manager in Davidsbodenstrasse. It did not take long to win foreman Paul Willig over to the product: "The self-adhesive technology of Tronsole® makes it quick to install, without the need for tools.” Depending on the construction workflow, the impact sound insulation can also be easily applied at the prefabricating plant.
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The Kranhaus of Cologne

The Kranhaus of Cologne

Schöck Ltd

The iconic architecture of the three Kranhäuser buildings in Cologne’s former commercial harbour is reminiscent of the old loading cranes that could once be found here. While the two initial structures were designed as office spaces, the last in the collection – Kranhaus Nord – is entirely residential. This means there were high standards to meet with regard to impact sound insulation in this construction. Fortunately, Schöck Tronsole® type T offered the perfect system solution in this regard.Both the structural engineering and architectural planning processes for this residence had to be adapted accordingly to suit the high-end use of the building. Unlike the design of the office buildings, the bridge abutments are connected via an atrium that leads to the premium apartments rather than being separated.The main stairwell runs right alongside premium apartments, which means sound proofing was a key consideration. This was required not only due to standard building regulations, but also for the fact that “as a provider of luxury apartments complete with a whole host of amenities for international clients, people expect top quality. Thus, the decision was made to use the Schöck Tronsole® sound proofing system: A tried-and-tested solution for integration into stairwells.”
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Technowood pergola at Bodrum Carrese hotel

Technowood pergola at Bodrum Carrese hotel

Technowood UK

Bodrum Caresse Hotel Technowood pergola roof covering. Pergola sections spanning over 12 metres, Technowood systems have solved an Architectural problem that been around for decades.Hotel Pergola with unsupported spanHardwood timber has been used for many years. Creating roof structures for both interior and exterior applications. Its well known that with timber, the further you need to span means the larger the timber section required. Only to a certain point where steel flitch beams are required. Then the Architect may consider using Glulam beams in a similar arrangement. The sight of steel plates and huge fixing bolts may not be acceptable to the design and so Architects and designers need something else.“From centre stage and into the lime light shines Technowood… Tah Dah…”Technowood is normally fabricated with Aluminium and timber, this is usually acceptable length to 7.5 metres span. In this instance, the fabrication was with GRP and real timber. Glass Reinforced Polymer is able to span up to 12.5 metres.The exterior terraces, designed with massive pergolas; unsupported throughout their length and signed off from the Structural Engineer for conformance.Swimming Pool PergolaThe swimming pool is also covered with an extreme pergola system. The span here is enormous and impressive nonetheless. It provide the vertical structure exactly as the design intended and provides dappled shade across the whole area. There are no upright support pillars to obstruct the walkways or vista.These sections like exactly like huge timber beams, they maybe GRP in the inside but they are certainly real wood on the outside.Brise soleil for terraces and balconiesYou can see from the images that the Technowood has been used to match the design of the pergolas to create brise soleil arrangements on the balconies. These are normal quite small affairs in small spans and not normally in timber, these are different. They are massive in section, huge in length and still in timber.Architects often specify raised timber structures to create shade from the sun. Technowood enable the design to become reality somewhat easier than first imagined. The sections can be moveable, house lighting and speakers too.Installing a Technowood PergolaEach project design must go through the design team at Technowood for approval; They advise on all fixing details. The team have designed and delivered thousands of projects over the last 2 and more decadesInstead of many hands, cranes and dangerous work environments, Technowood systems for Pergolas and Brise Soleil arrangements are lightweight. The fixings, usually hidden from sight resulting in cleaner lines, no flitch plates or nuts and bolts.Contact Technowood to realise your design into the unimaginable…We also have a showroom at The Sky House Design Centre please get in touch to book an appointment.
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London City Island

London City Island

PUDLO Waterproof Systems & Cemfree Zero-Cement Concrete, part of the DB Group Ltd

Challenge  The goal for London City Island, was to create a ‘Mini Manhattan’, inspired by some of the world’s most iconic cityscapes such as Tokyo and Chicago. This is a mixed-use development on the Leamouth Peninsula, by Canary Wharf and the O2 arena. Residents of this exciting new neighbourhood will enjoy a wealth of onsite facilities including a grocer, restaurants, a gym, two pools and a sauna and steam room.SolutionPUDLO waterproof concrete was chosen for constructing a plant room containing electrical equipment and a series of lift pits across the towers. As well as these, one of the stunning residents’ swimming pools has been made completely watertight by PUDLO modified concrete.ResultThis riverside community is made up of homes, offices, restaurants, boutique shops, pedestrian and cycle routes through landscaped waterside parks, and arts and cultural spaces. Encouraging creativity was at the heart of designing this scheme, with dedicated indoor and outdoor performance spaces, encouraging those with a passion for the arts to meet, discuss ideas and perform. The English National Ballet further bolstered the cultural credentials of this scheme by making London City Island its new home. Hayleigh O’Farrell, Head of Communications at developers Ballymore said at the time of construction, “We are creating 1,706 apartments across a series of 19-storey buildings. Residents will benefit from high design standards and City Island will become a cultural epicentre of the local area at the mouth of the River Lea.”The glazed-brick buildings in red, orange, blue, black and white are a reference to the area’s maritime past, with its lighthouses, containers, cranes and painted ship hulls. Historically, Canning Town has not been a particularly desirable district to live in but that all changed with the arrival of the Olympics. Now an up-and-coming locale where regeneration is rife, London City Island has become an alluring district for those wanting a slice of new London real estate.
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70 ST MARY AXE (Can of Ham)

70 ST MARY AXE (Can of Ham)

Ambar Kelly Ltd

Mace Group purchased the units directly and free-issued them to the steel frame contractor, VBH JV (a joint venture ofHollandia and Victor Buyck). Some of the units were 7m x 1.5m wide which Ambar Kelly designed to incorporate horizontal fire protection and drylined fire walls as part of the RiserSafe® system. This allowed for a group of shafts, or openings, to be combined into one unit, which reduced the number of trimmer steels and concrete beams required for walls, thereby reducing crane lifts and construction time. (Courtesy of James Reid Photography.
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Rockfon® helps ensure healthy interiors for sustainable Zurich Insurance

Rockfon® helps ensure healthy interiors for sustainable Zurich Insurance

Rockfon

Unity Place, the new six floor state-of-the-art Swindon offices of Zurich Insurance, represents a £36m investment by the Swiss-owned global brand. Rockfon is delighted to have played its part in this innovative project where a core design remit of the 9300m2 project was to aim for BREEAM Excellent accreditation. Award winning Alec French Architects were design principals for the scheme. Architect Mercedes Mortalla Cebrian of the practice, “Rockfon were able to supply product in the required dimensions and within budget. Acoustics were very important – calculations were made, with their products providing the solutions which complied to the relevant regulations The Rockfon team were incredibly helpful, providing great technical support and very quick to answer any queries.”The innovative interiors at Unity Place utilise a limited colour palette to great effect in creating a chic paired back, industrial aesthetic which also manages to offer visual warmth and a sense of quality and light with full height window walls featured throughout.Zurich Project Manager Ian White, “When we were looking for a contractor to deliver this new building for us, it was important that they understood our environmental policy and how sustainability is at the heart of this new building. …we are delighted with our new building.”Skanska was appointed as main contractor. They stated, ‘Skanska used a low carbon site set-up approach to realise Zurich’s aim of providing a sustainable environment for employees, through a climate-smart building. It’s targeting BREEAM Excellent – which will put it in the top ten per cent of non-residential buildings in the UK in terms of sustainability.’Skanska Operations Director Charlie Norris added, “We’re proud that this development has delivered the first new office space in the heart of Swindon in a generation and it’s in a state-of-the-art, sustainable building. “Ultimately, the aim was building a sustainable workplace that enhances peoples’ wellbeing.”The varied work of installing the acoustic solutions throughout the building was the responsibility of Bristol-based Topfix Interiors, which delivers specialised interior solutions to all sectors of the construction industry. Topfix Site Manager Scott Dunn spoke about the work, “This was an interesting, challenging and ultimately very rewarding project. We had to research a new system using parallel suspension rails on the north side of the development and the crane necessary to carry out high level installations within the multi-storey atrium also tested the team’s skill and fortitude.”A specialist range for every spaceRockfon Specification Manager Rowan Green, “This stunning development offered us the great opportunity to feature around 3800m2 of our specialist ranges to meet the specific needs of the spaces which make up this great project. They include: Eclipse Islands in square, rectangular and circular formats; Universal Baffles; Medicare, Color-all and two variants of our Blanka range.Rockfon Blanka® offers a wide choice of options for installation and usage and is in evidence in two variants at Unity Place. The range embodies Class A sound absorption (aw 1.00), 87% light reflection, >99% light diffusion and room to room sound Insulation >26dB. Its easy clean, anti-static surface prolongs product life and is non-directional, speeding up installation, saving time and money. The high light reflectance of the ceiling systems at the Swindon offices optimise natural light, helping provide healthy interiors whilst minimising energy costs. Superior acoustic performance is demonstrated across all Rockfon ranges. It’s a key reason why it is preferred by so many specifiers. Independent research shows improved acoustics can reduce stress levels by 27% and increase focus by 48%, aiding wellbeing while optimising productivity. Rockfon Eclipse® – elegance and performanceAcoustic Eclipse islands are installed in various formats and dimensions throughout the building. These frameless, lightweight ceiling islands can be specified in an almost unlimited range of shapes and can also be custom colour matched. They are often used to subtly and elegantly camouflage necessary services and where a traditional suspended ceiling cannot be installed. Quick and easy to install, Eclipse islands are also perfect for thermal mass installations with their rear surface providing excellent heat and light reflection. All Rockfon ranges are made from non-combustible stone wool, which is impervious to most environmental pressures, embodies very high humidity resistance and guards against the incidence of bacteria and harmful microorganisms.Rockfon Color-all® is available in a standard range of 34 exclusive colours and can be supplied in almost any colour. It was installed in the Charcoal option using secret fixings, under stairways where visual impact and sound control were important considerations. Ideal for thermal mass areas or where easy access to services is required, Rockfon Universal™ Baffles offer an elegant and innovative acoustic solution. Encased with corrosion resistant powder coated steel in two formats – two end-capped or four fully framed edge, they feature a multi-functional clip assembly which enables several installation and suspension possibilities. They are available in white and in a selection of colours.Rockfon Medicare® for when bacterial control is key HTM 60 compliant Rockfon Medicare was also installed to offer outstanding performance in terms of infection control. Along with its Class A sound absorption and highest fire safety (Class A1), simple cleaning and low particle emission (ISO Class 5) mark it out as a first choice for areas where increased cleanliness is required.Contemporary company headquarters and offices are increasingly required to offer a wide spectrum of spaces under one roof. From lobbies and atria, to offices, break-out areas, auditoria and cafes – each with its own specific needs in terms of acoustics and other characteristics. Rockfon has the products, expertise and experience to deliver solutions to offer outstanding performance that also looks beautiful.
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HASC: Top level occupational safety and emergency care

HASC: Top level occupational safety and emergency care

GKD - GEBR. KUFFERATH AG

Great emphasis is placed on safety in Pasadena, a suburb of Houston, Texas. As America’s oil stronghold and home to NASA’s legendary Space Center, the region is famous for its particularly dangerous and hazardous working conditions. The Houston Area Safety Council (HASC) was therefore established back in 1990 on the initiative of local industrial operations as a non-profit institution to provide safety training. The objective here was to train workers in order to raise their safety awareness as a way of preventing workplace accidents. Some 25 years later, this idea has developed into a leading international training and occupational safety center that trains over 1,500 people every day. Construction of a dedicated occupational health clinic with emergency care represented another key step on the HASC’s holistic support program. The clinic design by Kirksey Architecture gets its distinctive face from the semicircular main entrance. GKD-USA used a new etching technique for the design of the 100 square meter roof parapet, which is made from semi-transparent Omega 1510 stainless steel mesh from GKD – GEBR. KUFFERATH AG. This led to a silhouette-like panoramic view that reflects the dynamic economic region and the everyday working life of the people that live in it.Oil and gas have been produced in Houston for more than 100 years. However, the region experienced a genuine boom from shale oil drilling and fracking. Today, around one third of all oil produced in the US comes from Texas. With its Mission Control Center, which has enjoyed worldwide fame since the Apollo flights to the moon, the Space Center Houston has been just as important for the development of the city. Space flights are still monitored here to this day and astronauts from across the globe are trained for future missions. The city’s skyline is characterized by massive production plants from the oil, gas, chemical and food industries, as well as research institutes and countless buildings of the supply industry, construction and service sectors. The huge influx of workers resulting from the oil boom led to enormous growth of the city. With 2.3 million residents, Houston is today the fourth largest city in the US – behind New York, Los Angeles and Chicago. Starting in 2009, the new campus of the Houston Area Safety Council was created in three construction stages. It was constructed on a 34 hectare site in Pasadena, just 15 kilometers from Houston, that was acquired one year previously. Local architecture firm Kirksey, which specializes in green buildings for industrial operations, planned the entire project. It designed the campus as a one-stop shop for employee selection, training and development, background screening, workplace and site safety as well as company health and welfare services. The first phase of construction focused on the 6,300 square meter training center with twelve classrooms, a 220-capacity auditorium, computer laboratories with 650 workplaces, various convention and common rooms, as well as a car park for 1,000 vehicles. It was opened in 2013 as the new HQ of the HASC. Just one year later, the campus then opened two further large areas, boasting 2,700 square meters each. Providers of tool and workplace equipment, as well as a training center for practical training, complemented the location’s offer from then on. Construction of a 1,580 square meter occupational health clinic with emergency care marked the third and last major construction phase to date. This meant that within a period of just six years a state-of-the-art campus employing the latest training facilities was established, offering 1,500 practical and computer-based training sessions every day – which represents over a million units per year. To cater to these requirements all buildings were equipped to the latest technical standards. They also set standards in ecological and energy-usage terms and are all LEED-certified.Visualization of identityThe Occupational Health Center of the HASC was also planned with a keen eye for detail. Ceiling-high windows create friendly rooms in the clinic that are flooded with light and whose inviting ambience is underlined by a carefully coordinated interior color concept. The challenge for the planners was to make the atmosphere light and pleasant, yet robust enough to withstand the rough day-to-day operations with heavy footwear or soiled work clothing of the patients. A fully-glazed semicircular entrance area underlines the building’s welcoming effect. Its raised canopy bears the clinic’s name and also creates the stage for one of the rooftop parapets made of stainless steel mesh that follow the semicircular building form. The shimmering texture combines technical aesthetics with a large number of functional performance characteristics. The mesh thereby guarantees efficient solar protection for the recessed windows on the top floor, while granting unrestricted views of the beautifully sculpted green spaces on the campus. Despite its sophisticated appearance, it also offers reliable protection from the hurricanes regularly encountered in the region. Low-maintenance, durable and almost completely recyclable at the end of its useful life, the mesh supports the LEED-certified sustainability of the building. For the architects, however, the decisive impetus for selecting this material came from the specific mesh design, which facilitates imaging by etching. Their design included an illustrated balustrade as an identity-creating element of the clinic that visualizes working life in the region and thereby also the focus of the HASC. The image developed by Kirksey shows the skyline of Houston with skyscrapers, drilling rigs, chimneys and cranes together with the people that work there. This complex perspective was applied to the stainless steel mesh in a silhouette-like form using a special etching process developed in-house by GKD-USA. The smooth surface and relatively tight structure of the Omega mesh provided ideal prerequisites for this. Using blasting abrasives, GKD modified the metallic surface in such a way that the template, which was highly filigree in places, appeared finely contoured. When using etching, all surfaces that are to remain untouched are usually masked off carefully. However, the complexity of the motif specified by the architects at Kirksey presented the mesh specialists with the challenge of designing multiple levels to lend the image the desired spatial depth. Unlike a painting, with etching it is not possible to achieve dimensions, perspective and depth simply by using different colors. In comprehensive tests, GKD therefore developed a process with which the design template could be blasted with the desired level of detail and spatial effect. This led to a visually seamless panoramic view of the hustle and bustle in the region over a total area of 100 square meters, comprising seven panels – each measuring 3.4 x 4.3 meters. Without any further surface treatment, this imagery is both permanently weather-proof and UV-resistant. Depending on the incidence of light and the viewing angle, the images can appear either transparent or opaque. At night, spotlights lend the scenery the appearance of a shadow theater using targeted light accents.
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Iconic student housing complex, The Cube, defined by
Vandersanden’s Freya brick slips

Iconic student housing complex, The Cube, defined by Vandersanden’s Freya brick slips

Vandersanden Brick

The Cube is a striking new student housing development in the centre of Utrecht, Netherlands, designed by Amsterdam-based architectural practice, Team V, and featuring Freya multi-coloured brick slips from Vandersanden, which are used with the award-winning, pre-fabricated Signa facade system. This multi-use complex, which incorporates 639 student apartments and 1,000m2 of commercial space, provides a dramatic focal point in the redeveloped Overvecht area with its stepped rooftop landscape and two 50-meter-tall, interlocking vertical accents. The Cube mainly consists of small independent living spaces of about 21 square meters. Students can also use a wide range of shared amenities, such as living rooms and studies, laundry rooms, bike storage, and a rooftop garden on each floor. A series of rooftop gardens, connected to one another by stairs, form two routes that start on the ground floor, recognisable as a timber-finished incision cut out of the brick facade.Built in a year and a half by utilising clever design solutions, The Cube incorporates lightweight prefabricated components, to help accelerate the construction process and reduce material usage by cutting the depth and density of the foundations required. This pre-fabricated solution was the result of a collaboration between the architect, the builder and Vandersanden. Whilst searching for light weight building solutions and with a relatively fast building time in mind, a prefab option was specified. The unique Signa system comprises a prefabricated panel designed on the basis of a dimensionally stable brick panel that is resistant to the weather and covered with sustainable Vandersanden brick slips. Together with a prefab manufacturer the final panels were fabricated under stable conditions and assembled in Utrecht. A crane and 2 to 4 construction workers mounted up to 12-14 panels a day.Freya brick slips were chosen for their nuanced yellow/buff colour with ochre and grey tones, and a grained, characterful appearance. Two types of brick bond were used for the design, one being a vertical stretcher bond and the other a unique block bond. What is seen on the facade is the rigid structure of the grid that is used horizontally and vertically.Ruben Smits, architect from Team V explains; ‘the depth difference and the horizontal and vertical direction of the bricks, ensures that the prefabricated seams are hidden, creating a uniform facade appearance. We have also made great use of encouraging habitats for wildlife and all of that is behind the brickwork facade. We chose Vandersanden’s Freya brick slips because of its texture and variety of tones and colours, which helped us to achieve our design vision. The Signa panels offered us endless creative possibilities and fit together seamlessly which helped to accelerate the build process.’The choice of the Vandersanden Freya brick slips for this project was the result of much research into finding a brick with the desired aesthetics, which would also meet the technical requirements of the project. This brick type was a unanimous choice amongst those involved in the decision-making process. The project was completed in Autumn 2021.To find out more about the bricks used in this project or to see the wide range of high-quality bricks available from Vandersanden, click on the 'View more' link

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