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Park Farm Barns, Shrewsbury

Park Farm Barns, Shrewsbury

Keim Mineral Paints Ltd

Park Farm Barns are barn conversions set in the Shropshire countryside. The simple, elegant interiors have been curated by Charters Property, with sustainability at the forefront. Beautiful designs and detailing has been evident, from the original roof boards, gravity arches and beams to the soft lime plastered walls. KEIM Mineral Paints were chosen on these barn conversions due to its breathability and sustainability credentials. The mix of lime plastered walls and gypsum walls were decorated using KEIM Optil in a warm neutral palette. It is a modern mineral paint, ideal for application onto historic and contemporary buildings. KEIM Innostar, which is a one coat paint, was applied onto the gypsum ceilings for a clean healthy living environment. It allowed rooms to be occupied the same day.
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Durlum Rhombus and Polylam at Breitling White City

Durlum Rhombus and Polylam at Breitling White City

LSA Projects Ltd

Architect: Breitling UK LtdInstaller:  Barnwood ConstructionProduct:  Durlum Polylam and RhombusA mixture of Durlum Rhombus expanded metal ceiling panels and Durlum Polylam acoustic metal baffles were supplied to Breitling UK Ltd for their Westfield White City store.Rhombus panels we’re produced to fit around feature elements of the shop’s ceiling space including structural beams and the curved storefront, in total 7 special sizes we’re designed by LSA alongside 3 types of standard rectangular panel.All pieces were powder coated with RAL 9004 (Black) for an industrial feel. 27 Polylam baffles with L6 perforations and filled with acoustic mineral wool were installed below the Rhombus panels above the till desk and signature black and gold ‘B’ wall.
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Aris House, Lymington Road

Aris House, Lymington Road

Cellecta Ltd

Aris House is a brand-new four-story building accommodating 15 one and two bedroom apartments, a passenger lift to all floors, and allocated parking spaces. A specification of 163m² was authorised to this development located in a landmark position on the bustling Highcliffe High Street.Cellecta’s insuBEAM was specified by ARC Architecture Ltd due to its weight saving and quick installation benefits. The system low emissivity foil faced insulation blocks are manufactured to the highest possible specification helping achieve the required U-Value. insuBEAM systems are fully supplied in plot specific quantities reducing waste and transport to site. The system is 42% less CO2 compared to a traditional beam and block system without the transport emissions being included.CBS BUILD was awarded the contract to erect this new development.
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UCL Hospitals

UCL Hospitals

David Bailey Furniture Systems Ltd

£1.35 million healthcare furniture contract for UCLH purpose built proton beam therapy cancer hospitalWe were selected by Bouygues UK, one of the country’s leading construction companies, to manufacture and install healthcare and bespoke furniture for the University College London Hospitals NHS Foundation Trust (UCLH) cancer and surgery hospital at Grafton Way, central London. We completed a full FF&E Group 1 and Group 2 fit-out for just under 800 rooms over 10 floors of this brand new facility. This included 2 floors of a private HCA Healthcare wing. The scale of this project in central London came with its own logistical challenges but with the advent of Covid-19 the challenges increased. We’re pleased that we worked through these to deliver the total installation.
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Aberfoyle Primary School, Scotland - Denver Timber Cycle Shelter

Aberfoyle Primary School, Scotland - Denver Timber Cycle Shelter

Able Canopies Ltd

Aberfoyle Primary School – Stirling, ScotlandProduct: Denver Timber Cycle ShelterSize: 6.2m x 1.6mTimber Frame Stain Colour: Light OakContractor: AKP Scotland Ltd.Architect: Wardell ArmstrongInstallation Date: May 2021The BriefAKP Scotland Ltd. are an award-winning principal contractor based in South Lanarkshire, Scotland. They were working on a project at Aberfoyle Primary School in Stirling which required a complete refurbishment of their stunning gothic style, 151-year-old listed building.Part of the project included the requirement for a cycle shelter within the school’s nursery playground. The Architects, Wardell Armstrong specified our Denver Timber Cycle Shelter in the setting out drawings, which were then sent to us to us an invitation to tender by AKP Scotland Ltd.The Solution Because the product had already been specified, this was a simple case of sending over our costs for the size required which was 6.2m x 1.6m.The Denver is constructed from stunning curved Glulam timber beams which are manufactured by gluing together laminates of timber under pressure and heat that are then perfectly planed. The resulting beams are strong, stable, and corrosion proof with significant advantages over structural steel and concrete.This makes the Denver Timber Cycle Shelter a great choice for this project; because the school building was a very old, listed building, the aesthetics of a curved timber structure would fit in perfectly, keeping a traditional, natural appearance.The Installation An order was placed in December 2020 with the installation planned for May 2021 as set out in the contractors’ building programme. The contractor installed a concrete base and the installation of the shelter went ahead as scheduled on 24-26th May 2021, taking just two days to install.The contractor supplied and installed the cycle hoops themselves once we had left site.The end result is a striking curved timber cycle shelter that fits in flawlessly with the recently refurbished Early Year’s playground area, finishing the project off perfectly.
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The Treptow Medical Centre

The Treptow Medical Centre

Schöck Ltd

Schöck solution combines architecture with horticultureThe striking facade of this building in Berlin is the concept of Sergej Dott, a locally-based pop art painter who chose medicinal herbs to represent the building's use as a major medical centre. The Treptow Medical Centre, named after the district in which it is located, is a 19th century listed building and recent refurbishment work has seen the interior transformed into twelve surgeries and a pharmacy. The final flourish of the restoration activity is the addition of the pop art herbs, each one metre in diameter, up to twelve metres high and 600kgs in weight, all grouped around three sides of the building.To incorporate them into the structural design, additional steel beams had to be installed inside the building at varying floor levels and Lorenz Linnhoff, whose engineering firm carried out the structural planning for the building comments: "The optimum solution for fastening the giant flowers to the building envelope was the Schöck Isokorb® T type S, which made it possible to transfer the load of the flower installation via the steel beams to the load-bearing building".The Isokorb® T type S has been developed to create thermal breaks in steel structures, where the modules are used to transfer tensile forces and pressure/shear forces. With this application the product is used only for the latter purpose, as on this occasion it has to perform a structural function rather than ensure thermal partition. Each flower is connected by two T type S modules at the top of the stalk and their modular capability meant that off-site pre-fabrication was possible, helping to reduce on-site costs. Two head plates were welded to the stalks off site and another two head plates attached to the main steel structure with the T type S modules bolted to them. Then flower stalk was then lifted into position and the two plates simply bolted to the exterior connections of the T type S units. The community arts and culture scene in Treptow will benefit too, as each of the herbs is to be sponsored, with the proceeds donated to various art institutions.
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Bespoke twin goods lifts enhancing space and time in Holland and Barrett’s warehouse in Staffordshire, England

Bespoke twin goods lifts enhancing space and time in Holland and Barrett’s warehouse in Staffordshire, England

Lödige Industries

Bespoke twin goods lifts enhancing space and time in Holland and Barrett’s warehouse in Staffordshire, EnglandLödige Industries installs two reliable goods lifts to increase production efficiency in the warehouseHolland and Barrett’s pick, pack and dispatch warehouse in Burton upon Trent has multiple levels. Previously goods were transferred between levels with forklift trucks and pallet gates. However, the a huge spike in orders made the forklift trucks and pallet gates inefficient and impractical. In addition, the number of forklifts operating in a congested area were a cause for concern. To meet the growing demand, Lödige Industries installed two SHERPA goods lifts with multi-level and multi-directional stops, including one for a future mezzanine level yet to be installed, thus future proofing the solution. As a result, H&B has been able to support the increase in its online processes business growth by enabling a higher throughput in its warehouseby operating in an efficient warehouse. The health and wellness market leader benefits from the advantages of quick, safe and reliable SHERPA goods lifts to stock and distribute their goods when required.SHERPA goods lifts maximise storage space in the warehouseThe rising demand for Holland and Barrett’s products meant that the company needed to store and move more goods in the existing facility. The existing lifting processes via forklifts were no longer expandable. By installing twin SHERPA goods only lifts with free standing shafts, all three floors of the warehouse can now be accessed safely and efficiently. As the SHERPA can be installed into any building without any alterations such as pits, there was limited impact during construction.A potential third mezzanine level has already been taken into account and the highest level served has a lifting height of 9.05m. The lifts now enable fast transportation between all floors and open up the possibility of further storage space. Cabin size has been tailored to Holland & Barrett’s goods to ensure the most efficient transportation processes.Integrating with Holland and Barrett’s work routines to ensure uninterrupted processesThe warehouse is a fast-paced and hard-pressed working hive of activity. Avoiding any negative impact on throughput, delivery times and processes was therefore imperative. Lödige Industries team worked closely integrated with Holland and Barrett’s operations team and partners to adjust installation work to daily warehouse routines; the experienced team of engineers were able to adjust their installation to their production times. Therefore, the installation could productivelywas accomplished without impacting warehouse performance go ahead. Fast installation and delivery ensured continuous production and early gains for the customer. Despite the challenges of COVID-19 and its impact on supply chains, Lödige Industries completed the installation ahead of schedule.Enabling construction in an existing facility- a temporary scaffold meets special customer requirementsThe existing warehouse posed a few challenges in the installation of the new lifts. Many lifts require a temporary lifting beam during installation, to facilitate multiple lifting points. However, like many modern warehouses, the facility in Burton upon Trend did not have a lifting beam. As this was required for both lifts, Lödige Industries developed a concept for an extended load bearing beam, that was created and installed by one of Holland & Barrett’s partners in this project.SolutionIntegrating with Holland and Barrett’s daily routines ensured continuous production to address the rising demands and orders.The SHERPA goods lifts are transporting goods over four floors. This allows the customer to maximise its warehouse space and move their goods quicker and more efficiently.To facilitate multiple lifting points and transport unstable loads, Lödige Industries provided a temporary scaffold platform.
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Curved and cantilevered pergolas

Curved and cantilevered pergolas

Technowood UK

What are curved and cantilevered pergolas?Curved and cantilevered pergolas are intricate designs of raised structures that can be free standing or fixed to an existing building or structure.They are complicated elements of a project and aren’t usually something designed on site. Manufactured in a workshop by skilled professionals, then taken to site in kit form for a rapid installation.Depending upon the design, the curves are manufactured from simple fins or box section and curved to a radius during manufacture. The design may call for the curved arrangement to be manufacture from straight pieces, this does reduce price but can look facetted.Cantilevering raised structures and pergolasFor years, these raised structures have been designed with a cantilevered design. This causes complications for the structure due to the weight, bending moments and behaviour of solid or laminated timber. The solution has been to create flitch plates and stiffening beams in steel which would then be wrapped in the timber. This is a costly affair and required Structural Engineers to provide detail and calculation for these structures. They then take excessive time on site to install and can sometimes be cost prohibitive.Technowood solves pergola problemsThe use of Technowood for complex pergolas is now an integral material for modern structures. Technowood can span up to 7.5 metres in the normal production of these structures, this would be for an unsupported form. If design requires dimensions over this then Technowood can use GRP to then create lengths of up to 12.5 metres.“There are also other benefits by using TechnoWood”It can be A2 fire ratedMuch lighter than solid timberUp to 60% quicker on installationNo flitch beams nor unnecessary reinforcingNo visible fixingsWarranted for 20 yearsFSC and Environmental Product DeclarationAnd it looks like timber … because it is wrapped in real timber veneer.How to design a perfect PergolaOf course, designers and Architects don’t need us to tell them what to design… We do help with the connections and advise on how the whole package is assembled. Do give us a call and we can send over the DWG’s, DXF’s and SKP’s, these will have all of the elements on the Technowood portfolio of you to use in your design.Technowood do have in-house designers that offer solutions should you require. You can visit their office and showroom which is based in the Sky House design Centre, Amersham. Top of the Metropolitan line on the tube…
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Hidden House

Hidden House

Next Generation Rooflights

The design briefTo sensitively transform two former workshops buildings into a modern, light and airy family home, in this hidden location.ChallengeTo achieve beautiful design, to sustain health and well-being through superior craftsmanship, quality materials and intelligent use of glass.Solution3m x 2m internal walk on glass floor with glass beams seamlessly appearing out from the walls, elegantly modern design introducing light and the illusion of space. 19mm thick monolithic glass balustrade sections connect each room achieving a spacious, sharp and minimal look. The multi-panel skylight engineered to fit existing timber trusses creates a sense of large expanse and allows the flow of daylight to pass down to the lower levels, lightening up the beautiful design within.Whether you’re at planning or construction stage why not see how we could help you add natural light and space to your home project; you can call us on 01223 792244 or pop us an email via info@nextgenrooflights.co.uk outlining what help you need.
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JFK Arboretum, Co Wexford, Ireland. RE-ROOF of visitor centre

JFK Arboretum, Co Wexford, Ireland. RE-ROOF of visitor centre

PREFA UK Ltd

Dedicated to the memory of John F. Kennedy, whose great-grandfather, Patrick, was born in the nearby village of Dunganstown, this arboretum near New Ross, County Wexford, contains a plant collection of presidential proportions. The Arboretum was established in 1968, following a visit by Kennedy whilst President to the area in 1963, and it covers 252 hectares and contains over 4,500 types of trees and shrubs from all temperate regions of the world. A visitor centre houses engaging exhibitions on JFK and on the Arboretum itself. The original structure at the heart of the Arboretum is a masterclass in timber post and beam construction, although the exposure to weather in the south of Ireland provoked some deterioration in the building fabric and to the original roof. PAC DESIGN STUDIO, Dublin, were appointed by the Office of Public Works to survey and establish a contract for fabric replacement and repairs to this beautiful structure, which were completed in 2021. The original roof was replaced and the new roof now features PREFA PREFALZ P.10 Dark Grey Standing Seam. A & A Quinn Roofing Solutions Ltd, Wexford, carried out the installation of the PREFA PREFALZ to the new roof.
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Structural Waterproofing - Private Residence

Structural Waterproofing - Private Residence

Delta Membrane Systems Ltd

The Scope of the project was to provide a structural waterproofing solution to a private dwelling with new build extension.The property, situated on a sloping site gave the opportunity for the waterproof design to utilise the properties environment to allow for natural discharge of any potential water ingress.The property was detached and retaining to the front and side elevations where the retaining ground slopes down and away from the property to a garden that continues to slope down to a small stream. The retaining walls on either elevation rise at their highest point to approximately 1500mm above the internal floor level.The internal walls of the property were original brick to the front and new cavity built concrete block. The floor to what was the original house is of solid concrete construction joining on to a newer block and beam floor construction.When designing the most appropriate waterproofing system to any given situation, various design factors require addressing such as (but not limited to), final use of the building, the grade of waterproofing requirement under the British Standard, structural considerations based on the form of construction and in some cases, satisfying the requirements of building warranty providers.
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Welsh Slate helps Attleys catch a curve ball at Coal Drops Yard

Welsh Slate helps Attleys catch a curve ball at Coal Drops Yard

Welsh Slate

Some 92,000 Cwt Y Bugail slates feature on a ground-breaking new/old roof. Formerly a seedy area worth avoiding, London’s Kings Cross has now been transformed into a go-to destination for office workers, students and tourists. Developer Argent’s regeneration of the area has sensitively re-purposed the early Victorian railway buildings into variously, a college campus, supermarket and offices, in which the interior changes are radical but the exteriors have been left largely unaltered. Not so for Coal Drops Yard, a pair of elongated Victorian coal warehouses originally built to distribute coal from the North of England across London. Here, the pitched roofs of two almost-parallel buildings, 150m and 100m in length and 39m apart, have been reconfigured to curve up at their northern ends and gently kiss each other. Designed by Heatherwick Studio, the roofs peel upwards and extend into the middle of the space between the two buildings. A new floorplate sits below the roof structure, with glazing filling the gap between the two, creating a third level of retail. The new roofs of the ornate cast-iron and brick structures have been slated with 92,000 new versions of the original Welsh Slates – 500mm x 250mm Cwt Y Bugails from the manufacturer’s Llan Ffestiniog quarry in North Wales – by Banbury-based specialist sub-contractor Attleys Roofing. Attleys already had some Kings Cross experience, using 6,400 500mm x 300mm Heather Blues from Welsh Slate’s main Penrhyn quarry for the re-roof of the nearby German Gymnasium - the first purpose-built gym in England - which is now enjoying a new lease of life as a designer restaurant. Coal Drops Yard was a whole new ball game, testing Attleys to the limit, but the result is an extraordinary reinterpretation of the canal-side site. Main contractor BAM Construction was responsible for the structure of the new roofline. More than 50 new steel columns were carefully threaded through the existing structure to support the roof independently of the building, a point cloud survey being carried out to help calculate where to put the columns without clashing with the existing building fabric. Primary support is provided by a set of large cranked beams supported on cores in each building which join in the middle over the yard. There are four primary beams, two on each building. These dip down towards the centre to create the valley between the two roof structures and have been nicknamed “giraffe beams” in reference to their angled neck and head - the structure looks like two giraffes rubbing noses together. Tie beams at floor level take the tensile loads generated by the weight of the roof. The giraffe beams support two ribbon trusses that define the upper and lower edge of each roof structure and connect in the middle over the yard at the lower edge. These are 7m deep in the middle and taper to 5m at the ends where these join the existing roof. Tubular steel sections were used to create the trusses because of the complex geometry. The new floorplate below the roof is suspended from above using macalloy bars and is tapered towards the perimeter to minimise the impact on the view. More than 60 panels of full-height structural glazing between the floor and new roof are stepped rather than curved or faceted for aesthetic reasons and has the added benefit of hiding the macalloy bars. Temporary trusses were erected to support the giraffe beam assembly and ribbon trusses during construction. The giraffe beam assembly was erected first. The ribbon trusses were brought to site as components, bolted together on the ground into fully-assembled sections complete with rafters, craned into position and bolted together where they meet in the middle. The whole roof structure was then de-propped. Visually, it was important to maintain a seamless transition from the existing roof to the new section so the original timber roof trusses were retained where possible, with some localised strengthening required where the timber had been damaged. The gap between the existing and new roof structure was then boarded over ready for the new Welsh slates.The two roofs are bolted together where they meet in the middle. Heatherwick Studio chose to position the new roof element at the northern ends of the two buildings as the eastern building had been devastated by a fire in 1985. Used more recently for warehousing and nightclubs, they were largely abandoned in the 1990s. Group leader Lisa Finlay said: “Our challenge was to radically remodel this Victorian infrastructure to meet the needs of a modern urban development without losing what made them special. To do this, we focused on understanding their original function and how they were adapted over time so we could appreciate how best to preserve and reuse the existing fabric, whilst also introducing new elements. One of which is an entirely free-standing new structure threaded through the historic buildings, from which a spectacular new third level is suspended.”  Attleys were on site for a total of almost 18 months. The roof pitch of the original sections of roof was 28° but as the curves swept around and met in the middle this changed to 47°. Thereafter the length also decreased from 8.4m to 6.9m at the kissing point where the two curved roofs met but the same number of courses of slates (44) had to be maintained. This meant Attleys had to decrease the gauges and not only cut the sides of the slates to take them around the curve but also the tops of the slates to maintain the same number of courses. No clever nailing or hidden bibbing was required to stop rainwater flowing diagonally at this point as the pitch was so steep. Attleys’ managing director Shaun Attley met with Heatherwick Studio and BAM’s design team up to two years prior to commencement on site to discuss the design issues and how to achieve the aesthetics requested while using the products selected.  Shaun advised the project team that the Cwt Y Bugail slates could not be used for their initial roof design which exceeded a 90° pitch so it was re-designed to ensure that where the eaves met it was at a pitch commensurate with Welsh Slate’s fixing recommendations and warranties. Due to space being at a premium, all the Cwt Y Bugail slates were cut off-site at Attleys’ depot in Banbury. To do this, Attleys had to calculate how much of the slates needed cutting off. This was done by taking measurements from the steel work underneath - from steel to steel at the eaves and steel to steel at the ridge which was generally over 10-15m depending where you were on the curve (on the internal curve or external curve). The kissing point determined how the slates were cut to ensure the perp lines and side laps were maintained.  And because the roof pitch was increasing while the rafter length was decreasing, Attleys also had to cut the tops of the slates down so they suited the decreasing gauges. A total of 32,000 of the 90,000 slates used on the project had to be cut with hand guillotines so the dressed edge could be maintained around the curve which comprised 1,600m2 of the total 4,600m2. Shaun Attley said: “Our timescale for the sections of roof was provided to BAM Construction and this was put into their overall programme with all other sub-contractors but unfortunately our commencement on site was delayed due to previous issues in the construction of the steel frame prior to us starting.  “This meant we were up against the clock in trying to pull back time to ensure the overall programme was still met and we were asked by BAM to find ways of doing as much as possible off-site and increasing labour and production on-site to pull back the time lost. By working together with other sub-contractors and the main contractor we managed to finish a week earlier than our anticipated 43-week overall programme.” He added: “The project was challenging at the beginning to ensure we set the roof out properly but as the contract progressed it became easier. Welsh slates are easy to work, and we work with them all the time, but in this case it was challenging getting the slates to course all the way round. Attleys’ SMSTS-trained supervisor ran the day-to-day safety, conducting Toolbox talks every morning and attending daily safety briefings by BAM Construction staff and supervisors from all trades on site to brief each other of any risks and ensure trades were not disrupting one another.  The team of 10 Attleys operatives, which included two NVQ Level 2 apprentices, carried out daily visual inspections of tools and all power tools were PAT tested every three months. Shaun Attley visited weekly to inspect the job for workmanship and production and also to gather feedback on any safety issues or to see if any safety measures could be instigated to improve the overall safety for their and other operatives on site. “We found some of these measures not only improved safety but also helped improve production,” said Shaun. Attleys also had an independent safety inspector (from The Health & Safety People) visit site monthly to see if there were any safety improvements they could recommend. Far from handling eight million tonnes of coal a year, Coal Drops Yard is now forecast to pull in 12 million visitors a year.
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Lamb Walk

Lamb Walk

Next Generation Rooflights

After the demolition of existing buildings which had been used as rehearsal and recording studios a development of flexible commercial space and residential units was approved in Lamb Walk, Bermondsey.The ChallengeThe commercial element of the approved mixed use development was on the ground floor below three floors of residential properties. Adding more light to this commercial office space would give an extra dimension.The solutionWorking with the developer we helped improve the working environment with elegant walk on units. In order to maximise the light that the office space would benefit from we combined the External Walk On Glass Floors and a range of Multi-Panel Rooflights with Glass Beam Supports. This created an eye-catching feature both internally and externally as well providing the highest level of safety from the strengthened glass used in the walk on the glass floors.Whether you’re at planning or construction stage why not see how we could help you add natural light and space to your commercial office space; you can call us on 01223 792244 or pop us an email via info@nextgenrooflights.co.uk outlining what help you need.
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Summerlee Avenue

Summerlee Avenue

Next Generation Rooflights

Innovative rooflight glazing in a single storey rear extensionThe ChallengeThe homeowner wanted to maximise the space and light available to them in their family home in London. As this property was a terraced property with only a small front garden facing onto the street, the solutions had to be focussed to the rear of the property.The SolutionThe homeowner also wanted to make the most of the natural sunlight that the garden benefitted from, so they had chosen to erect and single storey extension with fully glazed floor to ceiling doors across the rear of the extension. However, they also wanted to allow a greater abundance of light into the single storey extension, we supplied two fixed rooflights but to create even more unobstructed light with supplied a multi-panel rooflight (three panels) supported by transparent glass beams. This solution ensured that the maximisation the space and light they originally desired was fulfilled with a stylish and functional solution.Whether you’re at planning or construction stage why not see how we could help you add natural light and space to your home; you can call us on 01223 792244 or pop us an email via info@nextgenrooflights.co.uk outlining what help you need.
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The Bourne Academy, Bournemouth

The Bourne Academy, Bournemouth

Broxap Ltd

The Bourne Academy, Bournemouth was to undergo a £10 million renevation, a project that would include many newly constructed areas. The building was dreary and outdated, and to create an aspirational environment, to inspire students to achieve, it was necessary to greatly improve the facilities. The main part of the brief was to cover an area surrounded by 3 buildings with a tensile canopy. Curtain walling was required to the open side, along with fabric side sheets incorporating clear windows and a printed logo of the school.Broxap Ltd was successful in tendering to supply a range of its products throughout the Academy.Working with its designers, the client and the architect, Broxap developed a suitable scheme.Products included several Newcastle Senior mono-pitched covered walkways and Newcastle Senior symmetric walkways.The Keep It Kool division of Broxap provided four Cairns perimeter beam waterproof shade sails, a barrel vault entrance canopy and a large bespoke waterproof tensile canopy. The bespoke canopy spans an enclosed central eating and socialising area, which is laid with artificial grass.Other products supplied were Wardale cycle shelters, Wardale cycle compounds, picnic units, seating, barriers and planters.
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Cheers!  Crittall boosts Brewery Transformation

Cheers! Crittall boosts Brewery Transformation

Crittall Windows Ltd

Described as Dorchester’s most iconic building, the Brewery – once the source of the much-quaffed Eldridge Pope ales – has been transformed into a high-end residential setting with Crittall windows playing a central role in retaining the heritage aesthetic of this historic structure.For nearly a century and a half the building, with its tall chimney, towered above the Dorset town as a symbol of local industry and prosperity. Designed by architect WR Crickmay, the brick building was completed in 1880.  At a staggering 13% the brewery’s Thomas Hardy Ale once featured in the Guinness Book of Records as the strongest commercially brewed beer in the country.The brewery eventually closed in 2003 and the site remained unused until, in 2007, planning permission was granted for a new public square overlooked by the impressive building, restored to its former glory containing 29 one, two and three-bedroom apartments.LMA Architecture of Bournemouth has retained many of the unique features of the original building including riveted steel beams, cast iron columns and exposed brickwork.Crittall W20 steel windows and doors were a natural choice, glazed in small panes to replicate the original configuration of the tall brewery windows.
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Noss-on-Dart Marina, UK

Noss-on-Dart Marina, UK

Dura Composites Ltd

d² Dura Grating Mini Mesh, Dura Profile & Dura Platform 40 | Case StudyDura Composites was engaged by Premier Marinas to work with their engineering company to produce a composite floor structure around their travel hoist supported by large 305mm GRP Dura Profile beams between 6-10m in length. The team chose the GRP material over steel due to its superior performance in corrosive salt-water environments. Unique in the market, Dura Profiles exceed the higher performance E23 grade requirement of the BS EN 13706 standard.Also central to the efficient operation of the washdown and hoist are Dura Grating and Dura Platform 40 flooring made from moulded and pultruded high-performance GRP panels which are unique in design to Dura. The open mesh section utilises 55mm d2 Dura Grating Mini Mesh in dark grey, which facilitates drainage whilst maintaining strength and unrivalled anti-slip properties. The solid surface sections were created using patented d2 Dura Platform 40, which are crankable to create an in-built fall to aid water runoff.
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PRIVATE VILLA, FACADE CLADDING, DEMANDING STRUCTURES AND MASSIVE CANTILEVERS

PRIVATE VILLA, FACADE CLADDING, DEMANDING STRUCTURES AND MASSIVE CANTILEVERS

Technowood UK

Designed by architects from Qatar, this complex villa has a very different design from the usual house models; Clean and angular forms which are broken up with massive section of timber structures. These structures are not ordinarily large section of timber. They are created in house at Technowood and serve as a “reduced timber option”. Furthermore, with only using 2% when compared to using sold timber for the same project.Stone, metals and glass are the main texture of the design. These white tones of concrete structured against panels of natural timber, it’s most eye-catching feature. Located in Dohada, one of the most modern cities of Qatar, this futuristic house is also accompanied by the tranquil nature of the pool and the wooden sunbathing areas surrounding the secluded exterior.When working with designs for projects, Technowood allows the Architect to think big and realise big at the same time. Unsupported beams of this natural material can span up to 12 metres unsupported… imagine this section in a hard wood, the weight would be tonnes in comparison to the lightweight Technowood option.Credits and Further informationLocationDohada, QatarMaterialsCantilevered Bris Soleil, solid forms and cladding in TechnowoodProjectPrivate Villa
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Hempel intumescent saves bar after three hour blaze

Hempel intumescent saves bar after three hour blaze

Hempel A/S

Raiz cocktail bar is a trendy nightspot in the centre of Ponta Delgada, the bustling capital of the Azores. A busy venue, popular with locals and tourists alike, Raiz bar is a modern, industrial design, featuring exposed steel beams and glass walls with steel staircases connecting two floors. It was important to the owner, Gabriel, that as a main feature of the building design, the steelwork was not only protected against corrosion and fire, but also looked good, to enhance the ambience of the bar.One night, soon after closing, a fire took hold. The fire raged through Raiz bar destroying many fixtures and fittings and causing a substantial amount of damage. Initially it was thought the cause was from an electrical short-circuit, but having been ruled out it is now being investigated as a deliberate, criminal act. The fire burned for three hours before being brought under control and finally extinguished by the fire crews. Being outside of opening hours, the building was empty and fortunately no one was hurt.As the damage was assessed, it became apparent that the steel structure remained intact. Gabriel’s choice of Hempel’s intumescent coatings not only protected the steel against the heat and flames, but allowed additional time for the Fire Department to bring the fire under control.
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Capstan House, East India Docks

Capstan House, East India Docks

Roché Systems Ltd

THE PROJECTCapstan House and the public realm at Republic, East India Dock underwent a major refurbishment to transform the 1990’s post-modern office complex. As part of the project they required retractable awnings which mounted to the ground level facade. This was designed to open up the outdoor terraces for offices, retail units, bars and cafes.THE CHALLENGEThe client was looking for high quality awnings to provide shade for the ground floor reception areas while still allowing natural light in. The design of the awnings needed to match the modern appearance of the offices and encourage socialising through the use of pedestrianised outdoor space.THE SOLUTIONOriginally the Markilux 3300 full cassette awnings was chosen due to it’s angular design. There was however a requirement for a larger projection than width on certain awnings which wasn’t achievable on this awning type. Roché instead advised on using the Markilux 1600 Stretch and Markilux 1600 semi-cassette awnings which would achieve these dimensions and keep a consistent ground floor appearance. This meant that some reception areas were able to achieve projections of up to 400cm from awnings of only 250cm in width.Custom spreader brackets were also required for fixing to a beam through an aluminium curtain.
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Timber Floating Corner Bifold Doors

Timber Floating Corner Bifold Doors

Gowercroft Joinery Limited

Chestnut Way in Repton, Derbyshire, underwent a remarkable architectural restyle, which included the installation of a complete external joinery package featuring floating corner bifold doors. These doors, crafted from Accoya wood, create a captivating and seamless transition between indoor and outdoor spaces without the need for a supporting post.Gowercroft Products used from the Classic Range:Tutbury Bifolding Door - MoreMelbourne Timber Door - moreHardwick Timber Flush Casement Window - moreThe Concept of Floating Corner Bifold Doors:Floating corner bifold doors are a stunning architectural feature that adds a touch of awe-inspiring elegance to any home. The absence of a corner support beam creates an illusion of a wide open corner, offering uninterrupted views and a unique living experience. Lesley Shaw-Wall, the homeowner, recognized the transformative potential of a floating corner patio room in completing the overall renovation of her property in Repton.Unmatched Design and Functionality:Typically, open corners require additional support, but with a floating corner, integral steel beams hidden within the structure provide the necessary stability. The result is an expansive corner opening, perfect for alfresco dining and creating an airy living space. The floating corner at Chestnut Way showcases the ingenuity of architectural design, enhancing the perceived spaciousness of a relatively small sitting room even when the doors are closed.Craftsmanship and Testimonial:Gowercroft's floating bifold doors at Chestnut Way were meticulously handcrafted from Accoya wood, finished in pristine white paint. Lesley Shaw-Wall expresses her satisfaction with the windows and doors, noting the impressive standard of joinery and recommending Gowercroft without hesitation.Additional Enhancements:The external joinery package at Chestnut Way included a walnut-stained Accoya front door from the Melbourne range. Flanked by winglights, this stylish entrance creates a grand impression and allows more light into the entrance hall. Furthermore, the property was fitted with wooden flush casement windows, taken from the classic Hardwick range. These tall, understated windows complement the unique architectural elements of the house, providing ample natural light without detracting from its distinctive charm.Invest in Accoya Windows and Doors:Gowercroft's commitment to quality is evident in their use of Accoya wood, a durable and weather-resistant timber. Accoya is guaranteed for 50 years in normal applications and can be maintained through Gowercroft's TimbaCare program for a lifetime of maintenance-free service. The Chestnut Way package, finished in white paint with sleek chrome ironmongery, harmoniously blends with the modern, uncluttered style of the interior.Elevate your architectural designs with Gowercroft's floating corner bifold doors and premium joinery solutions. Experience the seamless fusion of indoor and outdoor spaces, exceptional craftsmanship, and timeless elegance.
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Rural Farm Shop - An accessible and convenient entrance for a shop that sells local food to local people

Rural Farm Shop - An accessible and convenient entrance for a shop that sells local food to local people

FAAC Entrance Solutions UK

Located in Hampshire and partly funded by the European Agricultural Fund for Rural Development which invests in rural areas, this farm shop is packed with delicious, locally grown food and household essentials.Project Year: 2020Product: ASSA ABLOY SL510 Slim Eco 4 panel bi-parting sliding door.  See our sliding door rangeProject Background:  The client was working with a tight schedule to have an existing brick building fitted with a sliding door and pocket screens to be part of a new country store. Looking to enhance accessibility whilst giving a modern look to the traditional farm shop, they got in touch with our local expert who visited the site to assess all requirements.Solution: We proposed our SL510 Slim Eco beam-mounted system with a bi-parting operator and 22mm clear insulated laminated glazed units. Combined activation/threshold presence detection sensors and glazed pocket screens to comply with EN16005, making it a safe and convenient entrance that complimented the existing brick structure. Working together with the client and our operations team, we also managed to expedite the order to work to meet the much awaited opening day.For more information or assistance with any project, please contact enquiries.esuk@faactechnologies.com where we can provide expert guidance and detailed documentation.
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UWE Engineering Building

UWE Engineering Building

Lusso Systems Ltd

The new Engineering Building for The University of the West of England (UWE) is located at the main Frenchay Campus. Designed by multi award-winning architects, AHR, the iconic building will enable the university to deliver its vision for 21st Century engineering and inspire engineers of the future. It has been designed and operated to BIM Level two and aims to achieve a BREEAM Excellent rating. The building will accommodate up to 1,600 students as well as 100 academic and technical staff. The design brief was to create a space which would encourage multi-disciplinary collaborative learning. The outcome is an ideal environment for students to explore, create, and test ideas to change the world for the better.A large central atrium provides a generous space across multiple stepping floor plates which leads to social learning spaces, manufacturing workshops, wind tunnels, laboratories, computer rooms, and computer-aided design (CAD) suites. At the heart of the building there is also a hub for group study which will encourage students and academics to meet and exchange ideas.Lusso atria glazing was installed within the space to allow natural light into the core of the building and visual connection between different areas .  A combination of Lusso 105 framed glazed partitioning and Lusso 25 frameless glazed partitioning has been used for different specification requirements within the space and combine well with the wood and black coated steel beams to achieve an industrial look. 
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East Marketgait, Dundee

East Marketgait, Dundee

Berry Systems

Berry System supplied and installed vehicle safety barriers for new multi-storey car park at Dundee Leisure Centre. Our innovative Brisafe Wire Rope safety barrier has been installed at the new, 500 space East Marketgait car park in Dundee.The multi-storey car park serves the new leisure centre which is part of Dundee City Council’s multi-million pound redevelopment of the city’s waterfront area. The car park, incorporating a retail unit, is linked to the leisure centre by a unit central foyer and the complete facility boasts a competition sized swimming pool, health suite, café and flumes.Our safety barriers were specified throughout the car park including their column  mounted Brisafe perimeter barrier which meets BS EN 1991-1-1 standards. With a zero footprint in the parking bay, Brisafe allows architects to maximise the parking space available, while providing a flexible system that ‘gives’ on impact to minimise damage to vehicles and the barrier itself. It creates a visually attractive barrier that combines an independently tested safety performance with architectural flexibility to enhance the appearance of the whole structure.Whilst most of the car park perimeter was protected by Brisafe barriers, areas that did not provide convenient structural columns were protected by Berry Beam barriers that are floor mounted on RB1 Spring Steel Buffers.
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Derriford Hospital Multi Storey Car Park

Derriford Hospital Multi Storey Car Park

Berry Systems

Vehicle/Pedestrian safety barriers for the new 627 space, 6 storey car park at the Derriford Hospital in Plymouth.Like many hospitals, Derriford in Plymouth has to match ever-increasing numbers of patients, visitors and staff with limited parking availability. The new 627 space multi-storey car park on the North West Quadrant will go a long way towards easing the situation for the daily 8,000 footfall to the hospital. Part of a 6.6 hectare site being developed by Wharfside Regeneration for Plymouth Hospitals Trust, the new car park was designed by international architects S333 and built by Sir Robert McAlpine Limited.The eco-friendly design features green walls with climbing plants on the two lowest levels, steel latticework on the next two and timber latticework on levels 5 and 6. We recommended our RB1X Spring Steel Buffers that ‘give’ in a collision to absorb impact forces and minimise damage to the barrier, the vehicle and the car park deck that the barrier is mounted on. After an impact, the barrier returns to its original position to provide ongoing protection. Berry Beam rails were used to give a more refined  appearance than the traditional Armco ‘W’ section.A BS 6180 compliant pedestrian handrail was mounted above the barrier on post extensions of 1,100mm high and the space in between filled with anti-climb mesh to stop pedestrians from falling through, or even climbing over the barrier.
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Architectural freedom of design

Architectural freedom of design

RENOLIT Cramlington Ltd

Lightweight but very strong mounting profileCHALLENGEStraight lines, maximum light and a unique, remarkable design. This is how independent architect Lieze Vandael saw her own home. Due to the numerous voids and imposing windows up to 9 meters high, a traditional construction method was certainly not an option. A suitable alternative had to be found. Moreover, Lieze Vandael wanted to see the elegant, minimalist architectural style with straight lines envelop the building: a roof and façade finish in the same material - preferably timber - and moreover, seamlessly blending into each other. To have the building completely wrapped in wood. Definitely a real challenge! A neat and watertight connection between roof and façade is not an easy job at all. Besides, timber is never completely waterproof. So, the challenge for Lieze Vandael was to combine the roof and the façade into one uniform surface, ensuring a perfectly watertight roof.SOLUTIONArchitect Vandael wanted to step away from the traditional lightframe wood structure, and opted for an alternative mass timber construction: a load-bearing construction formed from tongue and groove stacked solid wood beams. After all, this type of construction creates a lot of possibilities and is, besides, a more durable and ecological solution. For the exterior finish of the building the architect chose thermowood Ayous, a knot-free, clear-grade exotic hardwood providing excellent durability. The façade was finished with thermowood in a traditional way. Finishing the roof, however, was a more complex task. Cladding a roof with timber, particularly a highly sloped roof poses a substantial risk. How to achieve a watertight roof?
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The Beckett, Tunbridge Wells

The Beckett, Tunbridge Wells

Schöck Ltd

The Beckett, a new retirement village close to the centre of Royal Tunbridge Wells, in Kent, comprises three luxury apartment buildings of three, four and six storeys. The contemporary design provides 89 quality appointed apartments with a landscaped garden, all arranged around full-height atriums, allowing natural light to reach the centre of the buildings. The upper floors are set back, providing generous terrace areas which include a ‘sky lounge‘. All three buildings are concrete frame and as with any reinforced concrete slab design, The Beckett is at risk of punching shear failure, which traditionally has been resolved by adding further concrete, such as downstand beams, or localised thickened column heads. However these require complex formwork and significantly reduce the benefits offered by the flat slab design. The Schöck Bole shear rail system counters any punching shear risk and is cost-effective and significantly faster than traditional loose links – as much as four times faster in fact. This is because when using traditional links it involves far more ties to the reinforcement matt than when using the Schöck Bole. The ready-to-install reinforcement element consists of double-headed studs with spacing bars to ensure correct positioning. Two spacer bars are welded to the vertical studs, which ensure the correct distance between uprights and the forged stud heads guarantee a perfect finishing bond with the concrete. The dramatically reduced fixing time far outweighs any additional material costs that may be involved with a prefabricated system.  
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New Victoria, Manchester

New Victoria, Manchester

Schöck Ltd

Sitting adjacent to Manchester Victoria station, the £185m New Victoria development is a two-phase scheme initially involving two residential towers of 20 and 25 storeys providing 520 one, two and three bed apartments. The second phase being a 13-storey office block. The façade concept is a ‘hooped envelope around a glass box’ with the ‘envelope’ consisting of vertical panels from the first floor to roof level. As with any reinforced concrete slab design, the project is at risk of punching shear failure. Which traditionally has been resolved by adding further concrete, such as downstand beams or localised thickened column heads. However these measures require complex formwork and significantly reduce the benefits of the flat slab design. By incorporating the Schöck Bole shear rail system – with its ready-to-install reinforcement element consisting of double-headed studs with spacing bars to ensure correct positioning – installation is cost-effective and significantly faster than traditional loose links. In fact, Shaun Farrell of Mayo Civils, the concrete frame contractor, comments: “We were pleased to find that by using the Bole shear rail system on the project, installation was four times faster than if we had used shear links.” Shaun goes on to explain that: “when using traditional links the installation time is increased because twelve ties are involved, six of which have to be tied to the bottom steel matt, which involves getting your hands between the rebar. With the Schöck Bole six-stud shear rail, it only involves two ties to the top matt”. 
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Napier House, Essex

Napier House, Essex

Schöck Ltd

Preventing punching shear failure with flat slab construction is critical and while traditional solutions such as links in the punching area work fairly effectively, there are disadvantages. They are time-consuming to install and risk installation inaccuracy and positional stability during concreting. A product that does offer a cost-effective, easy-to-install solution, is the widely used and dependable Schöck Bole shear rail; and one of the many construction sites where Bole is the system of choice is the New Green project at Rainham in Essex, where two outdated 13-storey tower blocks are being replaced by mid-rise, high density buildings, providing 197 homes. As with any reinforced concrete slab design, the New Green project is at risk of punching shear failure, which traditionally has been resolved by adding further concrete, such as the use of downstand beams or localised thickened column heads. However these measures require complex formwork and significantly reduce the benefits offered by the flat slab design. By incorporating the Schöck Bole shear rail system, installation is cost-effective and significantly faster than traditional loose links. The ready-to-install reinforcement element consists of double-headed studs with spacing bars to ensure correct positioning.  Spacers allow installation on the formwork, making installation on the construction site and in the precast plant quicker, safer and easier to achieve. The dramatically reduced fixing time far outweighs any additional material costs that may be involved with a prefabricated system.  
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MEDIA CENTRE GETS GOLD MEDAL SECURITY

MEDIA CENTRE GETS GOLD MEDAL SECURITY

Zaun Limited

Olympics organisers accredited 21,000 media and broadcasters to report on the greatest show on earth. They were crafting the story beamed to the estimated global audience of almost five billion tuned in to London 2012.Quite apart from keeping them safe and secure, any hint of a breach of security would have been latched upon, sending negative tales of London far and wide and damaging the city’s image and the nation’s tourist industry for years. The SolutionThe London Olympics Media Centre (LOMC) was designed by architects Allies and Morrison. It is 900,000 sq ft and 275m long and cost £355 million to build on the former Hackney Wick Stadium close to the Riverbank Arena.The main contractor Carillion asked Zaun to design, manufacture and install the 1.5km of HiSec and MultiFence security fencing with the same Super6 panels as the Olympic Park perimeter. The two high-security fencing systems use a close mesh of 6mm steel vertical wires near impossible to scale and very hard to cut through except with power tools.The fencing incorporated vehicle and pedestrian access points, as well as detection systems and CCTV. The Olympic Delivery Authority planned to create a high-security complex of business space that would form part of the legacy to the Games, recouping much of the public investment in the construction.The LOMC was part of Zaun’s Olympics contract, its largest ever, which included work on the perimeters to the Olympic Park and Stadium and temporary installations at venues across the country, all completed on time and within budget.
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St. Clement Heights - Apex Lintel

St. Clement Heights - Apex Lintel

IG Lintels

Crest Nicholson is an established developer of sustainable communities, dedicated to both design and innovation. St Clement’s Heights is part of a private housing and supported living project at Sydenham Hill. The development’s collection of 26 apartments and 20 townhouses exhibit impressive architectural elements.Situated at one of the highest points in London, Crest Nicholson incorporated balcony openings into the townhouse design. IG Lintels designed and manufactured a number of large apex lintels to accommodate impressive glazed openings, which provide access to the private balcony.Challenge:The large glazed apex openings provide a rich source of natural light to the second floor master bedrooms helping to create a bright and comfortable living space. The 4048mm openings accommodated glazed sliding doors leading out onto the balcony, where residents can enjoy beautiful views across the city landscape in the distance.IG’s engineers designed a bespoke steel lintel solution to achieve unique architectural features. The Sydenham Hill development required three heavy duty special lintels to accommodate the scale of the second floor openings.Solution:IG designed a bespoke lintel solution to suit the 4048mm span opening and replicated it for each of the three identical openings featured throughout the second floor of the development. The galvanised steel lintel solution accommodated the 2024mm high apex detail, considering the location of the ridge beam to avoid any clash.The end bearings of the lintel were increased to 225mm to help better distribute the loading applied. Additionally, the design incorporated a stiffening plate on the inner leaf to further ensure the structural integrity of the lintel once built-in.
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St. Clement Heights - Apex Lintels

St. Clement Heights - Apex Lintels

IG Lintels

Crest Nicholson is an established developer of sustainable communities, dedicated to both design and innovation. St Clement’s Heights is part of a private housing and supported living project at Sydenham Hill. The development’s collection of 26 apartments and 20 townhouses exhibit impressive architectural elements.Situated at one of the highest points in London, Crest Nicholson incorporated balcony openings into the townhouse design. IG Lintels designed and manufactured a number of large apex lintels to accommodate impressive glazed openings, which provide access to the private balcony.Challenge:The large glazed apex openings provide a rich source of natural light to the second floor master bedrooms helping to create a bright and comfortable living space. The 4048mm openings accommodated glazed sliding doors leading out onto the balcony, where residents can enjoy beautiful views across the city landscape in the distance.IG’s engineers designed a bespoke steel lintel solution to achieve unique architectural features. The Sydenham Hill development required three heavy duty special lintels to accommodate the scale of the second floor openings.Solution:IG designed a bespoke lintel solution to suit the 4048mm span opening and replicated it for each of the three identical openings featured throughout the second floor of the development. The galvanised steel lintel solution accommodated the 2024mm high apex detail, considering the location of the ridge beam to avoid any clash.The end bearings of the lintel were increased to 225mm to help better distribute the loading applied. Additionally, the design incorporated a stiffening plate on the inner leaf to further ensure the structural integrity of the lintel once built-in.
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Wimbledon House Extension

Wimbledon House Extension

H+H UK Ltd

Charlotte and her family have always enjoyed living in their Edwardian terraced home in Wimbledon, although after spending lockdown with their two young daughters, they realised they needed more indoor space. The couple decided to complete a rear extension to create more space. Built using H+H Celcon Blocks the extension has made the house noticeably warmer and improved the sound insulation.The finished extension houses the kitchen and dining area, as well as a large corner sofa. Charlotte notes, “I’m actually pursuing a career in interior design, so I worked closely with Westminster Building Company to ensure the space is both warm and inviting. My partner and I love cooking and dining in there now, and our kids certainly enjoy the extra space.”“H+H is a big name, so I didn’t give it a second thought when using their Celcon Blocks. I knew I was buying good quality building materials that are light to handle and easy to use.” “Technically speaking this was a job that required some forethought, as the homeowner wanted the extension to be future proofed for building up a storey. Also, one of the next door neighbours was planning for a rear extension to their home. “This meant that we built a 300mm wall with two layers of 100mm Celcon Standard Blocks (3.6N/MM2) with a 100mm cavity wall insulation and used Celcon Block High Strength Grade (7.3N/mm2) on the inner skin. This was both to facilitate future upward building and to ensure that the neighbours plans weren’t mitigated.” Will Clark, Director, Westminster Building Company.The floor to the extension was created using an Insulated Beam & Block construction, using Celcon Block Standard Grade 100mm blocks. 
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Emseal BEJS used to repair and reseal the deck joints on Whitton Park Road Bridge

Emseal BEJS used to repair and reseal the deck joints on Whitton Park Road Bridge

NCC – Emseal Movement Joints

Client: Durham County Council Main Contractor/Manufacturer: Retro Bridge Specialist Contractor: St Astier Consulting Contractors Main Products Used: Emseal BEJS SystemThe Witton Park Road Bridge near Bishop Auckland crosses the River Wear at the same place as the historic Witton Park Railway Viaduct, but at different angles. The main central bridging structure was being replaced as the old structure had deteriorated and become structurally unsound. The new prefabricated replacement section of the bridge is a Retro Beam Bridge design, made from thermally galvanised steel for long term durability and is 64 metres long, with a single-lane road carriageway plus a cycle path. The new bridge section was installed in just 3 days through the Victorian brick arches of the Viaduct by Retro Bridge. Then the teams from Durham County Council and St. Astier Consulting Contractors were able to work on the bridge deck expansion joints at each end, to ensure that these had an equally durable, watertight seal. To do this quickly and efficiently, as well as ensuring the long-term durability of the exposed joints, they selected the Emseal BEJS System provided and supported by NCC (Movement Joint Systems). The Emseal BEJS System can handle harsh environmental conditions and has greater movement capability, better low temperature flexibility and higher temperature stability than other joint movement technologies. In a single installation, BEJS provided a watertight durable seal, with a joint movement capability over 100%, including 3-dimensional movement, plus it required no invasive mechanical anchoring as it is bonded in position.
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VALNEVA, LIVINGSTON, UK

VALNEVA, LIVINGSTON, UK

MIDDAS

BackgroundThe client needed a fast track solution to replace an existing cleanroom facility to meet their new process requirements. Speed to market was the key driver without compromising future flexibility, whilst ensuring compliance with their rigorous cleanroom standards and cleaning regimes.In addition, the existing building structure could not be used to support any of the services supplying the cleanrooms or cleanroom envelope and the cleanroom ceiling had to be walk on allowing access for maintenance.BriefBYES required an offsite modular solution that could simply be put together onsite with no construction activity, assemble only. The pre-modularisation had to include factory-formed access ways and cut outs for services and equipment as well as having built in low-level extract ductswithin the modular walls. The modular structure also had to support the distributed services and walk on ceiling. All cleanroom finishes also had to be modulated and manufactured off site, ready to install.SolutionMIDDAS worked closely with the BYES design team and the end user to provide a virtual modal in BIM which included all services, fitted equipment and user interfaces throughout the complex suite of cleanrooms and support areas. From here MIDDAS modularised the complete facility including walls, ceilings and the integrated structural steel work required to support the services. Where possible, the modules were kept to standard dimensions however, to ensure a truly modular solution all non-standard size elements were also manufactured off site ready to assemble. The M100 wall system incorporated the return air ducts and provided the framework to support the MIDDAS beams supporting the walk on ceiling and service
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London Heathrow Airport

London Heathrow Airport

Berry Systems

Berry Systems supplied and installed perimeter and ramp barriers for new multi-storey car park incorporating very thin  concrete decks.A revised design for the new Heathrow Terminal 2 multi-storey car park called for a floor depth of just 150mm comprising a 60mm deep slab with 90mm structural topping. However, and there’s always a however, a traditional rigid safety barrier post needs fixing with 4 bolts each to a depth of 170mm. Obviously these couldn’t be used,so contractors Laing O’Rourke turned to barrier specialists Berry Systems to provide a solution and appropriate perimeter barriers for the 6 decks and the spiral entrance and exit ramps.Over many years Berry Systems have developed a range of flexible spring steel barriers that ‘give’ on impact. This not only reduces damage to both the barrier and an impacting vehicle but crucially reduces the pull out loading on the anchorage by 50% or more. This in turn allows post fixing to be achieved by using only a single bolt embedded to a depth of merely 110mm - a depth achievable into the new slabs.The specification was completed with Berry Beam safety rails to provide a more attractive appearance than the well known “Armco” style. Post extensions provided mountings for a pedestrian handrail at 1100mm high with integral anti-climb mesh where needed.The thin slabs were developed by Bison Manufacturing and are the thinnest precast concrete planks produced to date in the UK. They led to many benefits which considerably reduced the construction programme. It also allowed 6 floors in the usual height of 5, increasing capacity to 1340 spaces. But perimeter protection would have proved problematical without the expertise of Berry Systems.

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