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WeberSpec Industry Rapid Floor

Third party certifications:
  • QA Certificate

    QA Certificate

    Certificate type

Saint-Gobain Weber

Fibre-reinforced, rapid drying, self-smoothing floor screed system for epoxy or polyurethane coatings.

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+44 (0)1525 718877 www.uk.weber
Description

Fibre-reinforced, rapid drying, self-smoothing floor screed system ready to receive epoxy or polyurethane coatings. Manufactured in accordance with BS EN 13813: 2002. Complies with BS 8204-7. Not for use with underfloor heating.

Components:

- Primer/ Bonding coat (weberfloor 4716 primer):

  • Styrene acrylate dispersion which can be diluted with water. Designed for pre-treating all substrates prior to the application of weberfloor products.
  • Regulates the porosity of the substrate.
  • Improves the adhesion and flow of flooring products.
  • Reduces the formation of pinholes in the levelling layer.
  • For use on in-situ and pre-cast concrete, lightweight concrete, ceramics, stone, timber, and steel plate.

- Mesh reinforcement (weberfloor 4945):

  • Glass fibre reinforcement net with an alkaline ­resistant impregnation.
  • Specifically for use on weak substrates or in case the screed is laid non­-bonded.
  • Reinforces weberfloor base and renovation screeds in floating floor applications.

- Base screed (weberfloor base rapid 4360 - for use where required):

  • Rapid drying self-smoothing thick base screed.
  • Incorporates Low Dust Technology™, which provides a strong base layer for receiving tiles or a thin topping screed, and reduces the amount of waste and airborne dust produced during application.
  • Can be pump or hand applied.
  • Rapid drying, allowing an early overlay when compared to traditional sand/ cement or concrete screeds.
  • Low alkalinity.
  • Casein-free.
  • For use on concrete, sand/ cement screeds, anhydrite screeds, insulation boards, and suitably bonded existing tiles.

- Damp proofing membrane (weberfloor DPM - for use where required):

  • Two-coat epoxy resin damp proofing system.
  • Easy to apply onto concrete and cement based levelling compounds.
  • Suppresses the passage of moisture up to 98% RH.
  • Reduced project timescale, allows early installation of floor finishes.
  • Resistant to a wide range of chemicals.

- Surface treatment (weberfloor industry pro top 4610 or weberfloor industry rapid 4655):

  • Self-smoothing industry top screed and resin receiver.
  • Can be pump or hand applied.
  • For use in industrial areas.
  • Will require pre-treatment of weberfloor 4716 primer.

The system can be covered with:

  • Epoxy resin coatings.
  • Polyurethane coatings.

Weber will only guarantee the products which form the system. Where membranes/ DPM by others are used, these will require a guarantee by the membrane/ DPM manufacturer.

Please ensure movement joints coincide with the building and can be used to assist with sequencing of application.

Preparation/ Recommendations:

  • The substrate should be clean, free from dust, grease and other impurities that might prevent adhesion. All damaged and friable material should be removed. Leaving a good sound, solid substrate, this remedial work should then be a minimum 20 mm deep from the existing datum and 200 mm in length and width. This 200 mm should encapsulate the damaged area by a minimum of 50 mm. Should the damaged area be greater than 200 mm the excavation should always be a minimum of 50 mm past the furthest point.
  • Prior to the final floor finish being applied, please ensure the weberfloor is suitably protected once cured.
  • Reaction to fire clarification has not been determined/ tested and therefore this product is not suitable to be left exposed. For further details, please refer to table ZA.1.1 (page 22) of BS EN 13813 and contact Weber technical team. Prior to installation of Weber floor products, please consult with your local building control authority or equivalent to ensure a reaction to fire classification is not required - especially for onerous areas such as protected shafts, fire exits and fire corridors.
  • In compliance with Scotland Technical Handbook (section 2 – 2.2.6 Combustibility), this product should not be used in domestic buildings that exceed 18 m in storey height when installed onto a separating floor,. Please refer to the Scotland Technical Handbooks for further information.

Please note that weberfloor fibre 4360 without weberfloor industry pro top 4610 or weberfloor industry rapid 4655 should not be painted or used without a floor finish.

Consult manufacturer's literature for specific mixing instructions.

General information

Uniclass 2015

Pr_35_31_06_28 Fibre-reinforced levelling screed mixesPrimary

CAWS

M10/165 Proprietary fibre reinforced levelling screeds

Specification data - Fibre-reinforced levelling screed mixes

Product Reference

WeberSpec Industry Rapid Floor

Primer/ Bonding coat:

weberfloor 4716 primer

Minimum of two coats.

Mesh reinforcement

weberfloor 4945 glass fibre mesh

Base screed

weberfloor base rapid 4360

Damp-proofing membrane (DPM)

weberfloor DPM

For a fully bonded construction.

Surface treatment

weberfloor industry pro top 4610

For use prior to the application of epoxy resin coatings, polyurethane coatings or can be left uncovered.

weberfloor industry rapid 4655

Rapid setting, for use prior to the application of epoxy resin coatings or polyurethane coatings.

Accessories/ Other requirements

Consult manufacturer for details and insert requirements.

Standard product features

Technical characteristics:

  • Application temperature: 10–25°C.
  • Minimum substrate strength: 1 N/mm² for weberfloor 4360.
  • Minimum substrate strength: 1.5 N/mm² for weberfloor 4610 and weberfloor 4655.
  • Relative humidity of substrate: <75%.

- Primer/ Bonding coat (weberfloor 4716 primer):

Coverage:

  • Concrete: 0.15 kg/m².
  • Lightweight concrete, timber, marble: 0.2 kg/m².
  • Dry porous surfaces: 0.2–0.4 kg/m².

- Mesh reinforcement (weberfloor 4945):

  • Mesh gauge: 10 x 10 mm.
  • Consumption: Approx. 1.1 m² with overlapping.
  • Colour: White.

- Base screed (weberfloor base rapid 4360):

  • Minimum thickness: 20 mm (bonded); 30 mm (unbonded); 35 mm (floating insulation with weberfloor 4945 glass fibre mesh).
  • Maximum thickness: 80 mm.
  • Water requirement: 4.5 L/ 25 kg (18%).
  • Compressive strength (to BS EN 13813): C30.
  • Flexural strength (to BS EN 13813): F6.
  • Flow rate: 180–210 mm.
  • Material consumption: 1.85 kg/m²/mm.
  • Hardening time (in normal conditions): Before foot traffic: 2–3 hours; before tiling: 12 hours; before final covering: 1–7 days (dependent on layer thickness and drying conditions).
  • Release of corrosive substances (to BS EN 13813): CT.
  • Shrinkage (after 28 days): <0.05%.
  • Flatness/ surface regularity: Capable of achieving SR1 (workmanship dependent). Consult manufacturer for further details.

- Damp proofing membrane (weberfloor DPM):

  • Adhesion to concrete (to BS EN 1542: 1999): 3.9 N/mm².
  • Bond to new concrete: >2.5 N/mm².
  • Average coverage per pack: 7.5 m² (over two coats).
  • Minimum temperature use: 5°C.

Product Options

Primer/ Bonding coat:

The substrate should be vacuum cleaned, prepared and primed with weberfloor 4716 primer, according to the manufacturer's instructions (e.g. mixing recommendations). Priming improves the screed’s adhesion to the substrate and prevents the formation of air bubbles and dewatering of the screed. Dry and very porous substrates (cast-in-situ concrete floors) may need to be treated twice. If the screed is applied in more than one layer, each layer must be primed.

- weberfloor industry pro top 4610:

  • Thickness (nominal): 7 mm; minimum: 4 mm; maximum: 15 mm.
  • Water requirement: 5 L/ 25 kg (20%).
  • Compressive strength (to BS EN 13813): C35.
  • Flexural strength (to BS EN 13813): F10.
  • Abrasion resistance: BCA Class AR 0.5, RWA 100.
  • Shrinkage (after 28 days): <0.07%.
  • Flow rate: 230–250 mm.
  • Material consumption: 1.7 kg/m²/mm.
  • Hardening time (in normal conditions): Before foot traffic: 2–4 hours; forklifts: After 24 hours; full traffic: After 7 days.
  • Release of corrosive substances (to BS EN 13813): CT.

- weberfloor industry rapid 4655:

  • Thickness: Minimum: 4 mm; maximum: 15 mm.
  • Compressive strength (to BS EN 13813): C30.
  • Flexural strength (to BS EN 13813): F8.
  • Shrinkage (after 28 days): <0.07%.
  • Flow rate: 230–250 mm.
  • Material consumption: 1.7 kg/m²/mm.
  • Hardening time (in normal conditions): Before foot traffic: 1–2 hours; rein coating: After 24 hours (dependent on thickness and on climate conditions).
  • Release of corrosive substances (to BS EN 13813): CT.

Literature
Third party certifications
  • Declaration of Performance (DoP): 180220
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