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Description

Semi-flush doorset for use with UltraTech cleanroom partition panel systems.

Features and benefits:

  • Single and double leaf options.
  • Optional vision panels available.
  • Compatible with UltraTech Precision (flush) and Versatile (semi-flush) partition panel systems (60/ 80 mm frame thicknesses only).
  • Range of hygienic coatings available, including STERIS compatibility.

Construction:

- Door leafs:

  • Constructed from two facings 0.63 mm-thick hot-dip zinc coated metal to EN 10147, folded to form a 40 mm thick-door leaf. The edges of the two skins are pressed to create a monobloc cassette construction with smooth folded edges.
  • Features an environmentally sustainable closed cell ECOsafe polyisocyanurate (PIR)/ mineral fibre insulation core which is nondeleterious with Zero Ozone Depletion Potential (ODP).

- Frame:

  • Constructed from 3 mm-thick extruded 6063 aluminium alloy. Each frame is cut to length using a computerized saw for a perfect mitred corner joint, to form a neat butt joint connection between jambs and heads.
  • Door frames are polyester powder coated; colour to match face of door leaf unless stated otherwise.

- Gaskets:

  • Door frame incorporates a smooth, continuous unplasticized polyvinyl chloride (PVC-U) gasket fitted to the internal rebate of the frame for ease of maintenance and to ensure that the door leaf seals to the frame.
  • Door leafs can incorporate an optional recessed drop-seal which automatically lowers upon closing to ensure an airtight seal between the bottom of the door and the flooring.

- Hinges:

  • Four recessed stainless steel lift-off hinges are provided. Adjustable hinges also available.
  • The number of hinges is calculated based on the physical door leaf size, leaf weight and additional equipment fitted to the door.

- Other hardware:

(Supplied as standard):

  • Stainless steel door handle.
  • Stainless steel pull handle.
  • Door lock with keys.
  • Recessed drop seal.

General information
Specification data - Metal doorsets
Product Reference

UltraTech Versatile Semi-flush Door

Configuration

Single leaf

Double leaf

Size -
Thickness -
Thickness (door leaf)

40 mm

Frame

50 mm

Not compatible with UltraTech Versatile partition panel systems.

60 mm

80 mm

100 mm

Not compatible with UltraTech Versatile partition panel systems.

Clear internal height

2115 mm

Standard.

Bespoke

Consult manufacturer and insert requirements.

Width -
Primary door leaf

1030 mm

Standard.

Bespoke

Consult manufacturer and insert requirements.

Secondary door leaf

Not required

Single door leaf and frame only.

300 mm

600 mm

900 mm

Bespoke

Consult manufacturer and insert requirements.

Coating -
Type

As partition panel system

Not required

Kingspan CLEANsafe 25

Kingspan CLEANsafe 55

Kingspan CLEANsafe 316

Kingspan HYGIENEsafe

Colour

Not required

Kingspan CLEANsafe 316/ Kingspan HYGIENEsafe.

RAL 9002

RAL 9010

Bespoke

Consult manufacturer and insert requirements.

Panel interface profile

Not required

Required

For integration into UltraTech Precision partition panel systems: 60 or 80 mm-thick frames only.

Vision panel -
Size

Not required

450 x 800 mm

600 x 1600 mm

Other

Other sizes available on request; consult manufacturer and insert requirements.

Configuration

Insert requirements or drawing reference.

Lock

Not required

Built-in electromagnetic lock (24 V)

Deadlock

Electrical lock (24 V)

Escape sash lock

Latch

Night latch

Roller bolt

Hinges

Standard

Adjustable

Consult manufacturer for details.

Hardware

Door lock with keys

Recessed dropseal

Stainless steel hinges

Stainless steel door handle

Stainless steel pull handle

Accessories

None

Door closer

Door stop

Emergency door with panic bar

Interlocking system

Polyvinyl chloride (PVC) semi-flush kick-plates

Recessed drop seal

Shoe bolt

Stainless steel kick-plates, flush

Stainless steel kick-plates, semi-flush

Stainless steel push-plate and pull handle

Product Options

Technical characteristics:

- Single leaf:

  • Air permeability according to EN 12426: Class 4.
  • Leakage at +50 Pa positive pressure: 2.4 m³/h/m².
  • Leakage at -50 Pa negative pressure: 4.5 m³/h/m².
  • Resistance to water penetration according to EN 12425: Class 2.
  • Resistance to wind load according to EN 12424: Class 3.

- Double leaf:

  • Air permeability according to EN 12426: Class 2.
  • Leakage at +50 Pa positive pressure: 9.5 m³/h/m².
  • Leakage at -50 Pa negative pressure: 19 m³/h/m².
  • Resistance to water penetration according to EN 12425: Class 0.
  • Resistance to wind load according to EN 12424: Class 3.

Size:

- Thickness:

Tolerance: ±1.0 mm.

- Height:

Clear internal height: 2125 mm; frame height: 2200 mm.

- Width (overall, standard):

- Single leaf:

  • Clear internal width: 1030 mm; frame width: 1200 mm.

- Double leaf (primary + secondary):

  • Clear internal width: 1030 + 300 mm; frame width of 1500 mm.
  • Clear internal width: 1030 + 600 mm; frame width of 1800 mm.
  • Clear internal width: 1030 + 900 mm; frame width of 2100 mm.

Coating:

- Kingspan CLEANsafe 25:

Polyester coating suitable for moderately aggressive internal environments, providing good chemical and humidity corrosion resistance.

  • Polyester coating thickness: 25 μm.
  • Nominal thickness: 0.63 mm (including coating).
  • Protection film: Yes (standard).

- Kingspan CLEANsafe 55:

Chemically inert colaminated polyethylene terephthalate (PET) film and polyester (PE) paint, applied to pre-treated metal, suitable for humid and chemically aggressive internal environments.

  • PET film thickness: 55 μm.
  • Nominal thickness: 0.63 mm (including coating).
  • Protection film: Yes (standard).
  • Tested by STERIS Corporation Life Sciences for compatibility (see below for details).

- Kingspan CLEANsafe 316:

Cold rolled annealed austenitic stainless steel, suitable for corrosive internal environments.

  • Material: Mill finish stainless steel, grade 316.
  • Finish: 2B (smooth, unpolished).
  • Nominal thickness: 0.63 mm.
  • Protection film: Yes (standard).

- Kingspan HYGIENEsafe:

Chemically inert, antibacterial coating. A rigid polyvinyl chloride (PVC) phthalate-free coating applied to pre-treated metal and suitable for humid and chemically aggressive internal environments.

  • PVC rigid film thickness: 120 μm.
  • Nominal thickness: 0.63 mm (including coating).
  • Protection film: Yes (standard).

Compatibility with STERIS products:

Selected Kingspan panel coatings (see above) have been tested by STERIS Corporation Life Sciences for compatibility. A range of STERIS cleaning agents commonly used in the pharmaceutical industry were selected and no adverse reactions with the Kingspan panel coating were reported. The range of cleaning agents used in the tests were:

  • DI Water.
  • Environ™ LpH™ Phenolic disinfectant.
  • Environ™ Vesphene™ disinfectant.
  • Septihol® Sterile Alcohol Solution.
  • Spor-Klenz® RTU cold Sterilant.
  • Vesta-Syde® SQ Quaternary disinfectant.

Contact manufacturer's technical department for details.

Vision panel:

As standard: 400 x 700 mm, constructed from two 6 mm-thick laminated safety glass panes.

Accessories:

- Interlocking system:

Ensures that there is at least one locked door between the internal and external cleanroom environment.

  • As many doors as necessary can be interlocked when used in conjunction with additional identical controllers.
  • Red and green LED indicator/ push buttons which are integrated into each door frame.
  • Flush fitting.
  • No fixing screws.
  • Sealed to IP65.
  • Emergency release function.

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