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System 5000 Roofing
Description

Hot air welded, single layer, SBS modified bitumen felt waterproofing, for flat or pitched roofs.

  • Bituminous alternative to single-layer polymeric systems.
  • Suitable for new build or refurbishment, including overlays.
  • Reduces installation fire risk, compared with torch-on or site-boiled bitumen adhesion products. Advantageous for refurbishment of occupied buildings.
  • Capsheet: Spunbond polyester carrier, coated with mix of styrene butyl styrene (SBS) modified elastomeric bitumen, plasticisers and fillers.
  • Life expectancy in excess of 30 years.
  • Available with 10 or 15 year insurance backed guarantee on application, or 15 year manufacturer's guarantee subject to installation and inspection by Bailey. Consult manufacturer.
  • Supplier offers system design, including wind load, U-value and flat roof drainage calculations.
  • Installation by recommended contractors.

Adhesion/ Fixing:

  • Adhesion of system elements to one another and to substrates needs to be sufficient to resist wind suction and building movement.
  • Suitable for mechanical or adhesive fixing or unfixed ballasted applications.
  • Mechanical fixing is preferred on timber, plywood, galvanized steel, or profiled aluminium decks and may be used on screeded concrete (subject to pullout tests), for new build or refurbishment projects, where the existing waterproofing is stripped back to the deck. For overlays and fixing to all other types of deck, bonding with adhesive is the preferred method.
  • Unfixed applications may be ballasted with gravel, paving slabs on rubber pads, or roof planting by others. Gravel 16-32 mm diameter, to minimum 50 mm depth, increasing to 80 mm within 1 m of perimeters and corners. Supplement with mechanical fixings or bonding at perimeter and corners and around penetrations.
  • Falls in excess of 5º: Requirements for mechanical fixing to BS 8217 should be observed.

Resistance to traffic:

  • System accepts limited foot traffic or light concentrated loads associated with construction or maintenance.

General information
Uniclass 2015
Ss_30_40_30_72 Reinforced bitumen membrane warm roof covering systemsPrimary
CAWS

J41/10 Built-up reinforced bitumen membrane warm deck roof covering

J41/115 Single layer reinforced bitumen membrane warm deck roof covering

J41/12 Built-up reinforced bitumen membrane cold deck roof covering

J41/125 Single layer reinforced bitumen membrane inverted roof covering

J41/135 Single layer reinforced bitumen membrane cold deck roof covering

Specification data - Reinforced bitumen membrane warm roof covering systems
Product Reference

System 5000 Roofing

Layout

As drawing ___

Preparation

Not required

F-604-HP25 AMC high penetration primer

Necessary for refurbishment or overlay projects for torch-on or adhesive fix vapour barrier, insulation or membrane applications for new build projects.

F-611-SP13 - 13 mm Perlite recovery board

For uneven substrates.

F-611-SP15 - 15 mm Perlite recovery board

For uneven substrates under single ply membranes.

Vapour barrier

Not required

F-605, Laminal

Mechanical fix or torch-on application only.

F-606, Duo-Vap

Double sided, self adhesive application.

F-608, Poly-Vap -1000 gauge polythene

For mechanical fix membrane applications.

F-615, Bailey double sided tape

For jointing polythene vapour barriers.

Insulation -
Type

Not required

E-PIRFOF, Sure-therm polyisocyanurate, foil faced, thickness ___ mm

Mechanical fix.

E-PIRGTF, Sure-therm polyisocyanurate, glass tissue faced, thickness ___ mm

Adhesive fix.

E-EPSFOF, Sure-therm expanded polystyrene, foil faced, thickness ___ mm

Mechanical fix.

E-EPSUNF, Sure-therm expanded polystyrene, unfaced, thickness ___ mm

Adhesive fix.

E-XPSUNF, Sure-therm extruded polystyrene, unfaced, thickness ___ mm

Mechanical or adhesive fix.

E-RMWUNF, Sure-therm mineral fibre, unfaced, thickness ___

Not for use on roofs with heavy loads or surface finishes, or those subject to extensive trafficking.

PIR, Sure-therm polyisocyanurate, tapered to ___ falls

Standard falls: 1:80, 1:60, 1:40. Non standard falls available.

EPS, Sure-therm expanded polystyrene, tapered to ___ falls

Standard falls: 1:80, 1:60, 1:40. Nonstandard falls available.

XPS, Sure-therm extruded polystyrene, tapered to ___ falls

Standard falls: 1:80, 1:60, 1:40. Non standard falls available.

RMW, Sure-therm mineral wool, tapered to ___ falls

Standard falls: 1:80, 1:60, 1:40. Non standard falls available.

Fixing/ Adhesion

F-612, Sure-bond expanding foam adhesive

Adhesive fix insulation over very uneven substrates.

F-621, Sure-bond PU adhesive for insulation board

Adhesive fix insulation.

F-701 Sure-fix insulation tube washer and F-710 fastener

Steel deck.

F-701 Sure-fix insulation tube washer and F-712 fastener

Timber deck.

F-702 Sure-fix insulation tube washer and F-711 fastener

Concrete deck.

F-705, Sure-fix adjustable insulation fastener

For fixing tapered insulation to concrete deck.

Loose laid and ballasted

For inverted roof applications with XPS insulation only.

Capsheet -
Type

B-5000, System 5000 green mineral (mech fix)

Mineral finish capsheet, for mechanical fix. Does not require further protection.

B-5001,System 5000 green mineral (adhered)

Mineral finish capsheet, for adhesive fix. Does not require further protection.

System 5000 mineral capsheet, type: ___, other colour ___

Type: adhered or mech fix. Colour: black (charcoal), tweed (red/ brown), blue/ grey (violet), white. Special order, subject to minimum quantity and lead time. Does not require further protection.

System 5000 sanded capsheet, type: ___

Type: adhered or mech fix. Special order, subject to minimum quantity and lead time. Requires further protection.

Fixing/ Adhesion

F-614, Sure-bond solvent-free PU adhesive

Strip adhesion of B-5001 membrane over EPS or XPS insulation.

F-622, Sure-bond PU adhesive

For strip adhesion of B-5001 membrane over all substrates except EPS or XPS insulation. Full surface bond adhesive also available.

F-703 Sure-fix membrane tube washer and F-710 fastener

Warm roof fixings for steel deck.

F-703 Sure-fix membrane tube washer and F-712 fastener

Warm roof fixings for timber deck.

F-704 Sure-fix membrane tube washer and F-711 fastener

Warm roof fixings for concrete deck.

F-706, Sure-fix adjustable membrane fastener

Warm roof fixings for fixing over tapered insulation to concrete deck.

F-714, Sure-fix cold roof fastener and F-720 pressure plates

Cold roof fixings for steel/ timber deck.

F-713, Sure-fix preassembled cold roof fastener

Cold roof fixings for timber deck.

Loose laid, with bonding or fixing at perimeter and penetrations

Requires ballasting.

Surface protection

Not required

F-618, Bailey paving support pads, rubber

10 mm high x 120 mm diameter. Adjustable supports available.

F-619, Bailey polyethylene geotextile membrane

For inverted roof applications, to be laid over XPS insulation.

Accessories

None

B-515 System 5000 pipe sleeve, large

Diameter 40-160 mm. Telescope form, for cutting to required diameter.

B-516 System 5000 pipe sleeve, small

Diameter 15-30 mm. Telescope form, for cutting to required diameter.

F-620-B Sure-fix stainless steel banding and F-620-C clips

Secures pipe sleeves.

F-100-B Sure-line preformed drip edge, face ___ mm

System 5000 felt drip edge. Face: 70 mm.

F-150-B Sure-line preformed watercheck edge trim

System 5000 felt watercheck trim. Face: 90 mm.

F-200-B Sure-line preformed upstand flashing

System 5000 felt upstand flashing. 200 x 200 mm.

F-250-B Sure-line preformed wall cover flashing

System 5000 felt flashing. Face: 85 mm.

F-275, Bailey GRP edge trim

For watercheck or parapet edge trims. Colours: black, white or grey. Size: 40, 65, 100 or 150 mm face. Length: 3 m.

F-601, Sure-fix aluminium termination bar

Secures and terminates membrane edge to vertical surfaces. Use with F-603 foam tape, F-730 or F-740 fixings and F-616 mastic sealant.

F-603 Bailey expanding foam tape

Accommodates substrate movement at termination bar.

F-616, Bailey silicone mastic, colour ___

Colours: grey, translucent. Secondary seal to joint at termination bar.

Code 4 lead cover flashing, by others

Not supplied by Bailey. Chased into masonry joints and dressed over vertical edge of membrane.

F-714, Sure-fix flashing fastener

Steel or timber substrates.

F-716, Sure-fix flashing rivet

Masonry substrates.

F-730, Sure-fix termination bar fastener

Timber substrates.

F-740, Sure-fix termination bar fastener

Masonry substrates.

F-613, Sure-bond contact adhesive

For adhesion of B-5000 membrane flashings to upstands over 150 mm high.

Other requirements

None

B-510

Preformed external corner.

B-511

Preformed internal corner.

F-617-02 - Lightning conductor clips

For 25 x 3 mm bare tape. Special order. Install at 1 m centres.

F-617-04 - Lightning conductor clips

For 25 x 3 mm PVC coated tape. Special order. Install at 1 m centres.

Bailey Sure-dome polycarbonate rooflights

Available in a variety of shapes, sizes and glazing options.

Bailey Sure-vault barrell vault rooflights

Purpose made item to special order.

Standard product features

Resistance to traffic:

System accepts limited foot traffic or light concentrated loads associated with construction or maintenance.

Product Options

Layout:

Indicate outlets and penetrations. Indicate fixing layout for high rise or exposed buildings. Windload calculations and fixing layout proposal can be provided by Bailey. Indicate maintenance walkways. Indicate route of lightning conductor, if any.

Vapour barrier:

- F-605, Laminal:

  • SBS bitumen based, with aluminium core.
  • Suitable for torching both sides for bonding to substrate and bedding of insulation boards.
  • Suitable for mechanical fixing with laps hot air welded and insulation mechanically fixed or adhesive fixed to sanded top surface.
  • Suitable for high performance felt or single ply systems.

- F-606, Duo-Vap:

  • SBS bitumen based, with tear resistant reinforcement. Resistant to substrate movement and foot penetration.
  • Self-adhesive both sides with removable film.
  • Suitable for single ply or bituminous systems.
  • For high buildings, roofs with parapet walls, exposed locations or other applications with risk of wind uplift, wind load calculation is recommended and can be provided by Bailey.

- F-608, Bailey Poly-Vap:

  • 1000 gauge polythene, tear resistant. Low cost. Resistant to substrate movement.
  • Suitable for loose laying beneath mechanically fixed systems.
  • Suitable for single ply. Not suitable for bituminous or adhered systems.

Insulation:

- Polyisocyanurate (PIR):

  • E-PIRFOF, Sure-therm polyisocyanurate foil faced (CFC and HCFC-free, zero ODP): For single ply membranes, mechanically fixed. Suited to most applications, including refurbishment. Compatible with most other building materials.
  • E-PIRGTF, Sure-therm polyisocyanurate glass tissue faced (CFC and HCFC-free, zero ODP): For single ply membranes, adhesive fixed applications. Suited to most applications, including refurbishment. Compatible with most other building materials.

- Expanded polystyrene (EPS):

  • E-EPSFOF, Sure-therm expanded polystyrene foil faced (CFC and HCFC-free, zero ODP/GWP): For single ply membranes mechanically fixed. 100% recyclable. Requires greater thicknesses for equivalent U-value compared to PIR.
  • E-EPSUNF, Sure-therm expanded polystyrene unfaced (CFC and HCFC-free, zero ODP/GWP): For single ply membranes, adhesive fixed insulation applications. 100% recyclable. Requires greater thicknesses for equivalent U-value compared to PIR.

- Extruded polystyrene (XPS):

E-XPSUNF, Sure-therm extruded polystyrene unfaced: For single ply membranes on warm roofs, adhered or mechanically fixed. Loose laid on inverted roofs. High compressive strength and high moisture resistance. Suitable for use on roofs with regular traffic, heavy loads and inverted roof applications.

- Rock Mineral Wool (RMW):

E-RMWUNF, Sure-therm mineral wool unfaced, (CFC and HCFC-free, zero ODP/GWP): For single ply membranes, adhered or mechanically fixed. Low compressive strength. Unsuitable for roofs with regular traffic or heavy loads/ surface finishes.

- Tapered Insulation (all types):

  • PIR, Sure-therm polyisocyanurate, tapered to falls: Use where substrate is flat or ponded.
  • EPS, Sure-therm expanded polystyrene, tapered to falls: Use where substrate is flat or ponded.
  • XPS, Sure-therm extruded polystyrene, tapered to falls: Use where substrate is flat or ponded.
  • RMW, Sure-therm mineral wool, tapered to falls: Use where substrate is flat or ponded.

- Insulation Fixings/ Adhesive:

  • F-710, F-711, F-712, Sure-fix fasteners with F-701, F-702 Sure-fix tube washers. Not required where vapour barrier is self adhesive both sides or insulation is to be bonded with adhesive.
  • F-705, Sure-fix adjustable insulation fasteners for fixing tapered insulation to concrete decks. Not required where vapour barrier is self adhesive both sides or insulation is to be bonded with adhesive.
  • F-612, Sure-bond expanding foam adhesive for bonding insulation to very rough or uneven substrates. For most applications F-621 is suitable. Not required where vapour barrier is self adhesive both sides or insulation board is to be mechanically fixed.
  • F-621, Sure-bond PU adhesive for insulation board. Not required where vapour barrier is self adhesive both sides or insulation board is to be mechanically fixed. Applied in 15 mm strips, minimum 4 per metre. Application (minimum): 100-300 g/m², increased at perimeter and corners.

Capsheet:

– B-5000, System 5000 mineral capsheet (mech fix):

  • Mineral finish. Polyester carrier. Sacrificial polythene film backing.
  • Thickness: 4-5 mm.
  • Fixed at edge using Sure-fix fasteners and pressure plates or tube washers. Fasteners covered by following sheet and lap hot air welded.
  • Roll width x length: 1 x 8 m.
  • Weight: 5.2 kg/ m².
  • Suitable as single layer membrane with hot air welded joints, for cold, warm or inverted roofs.
  • Suitable as single layer overlay for repair of existing felted roofs.

– B-5001, System 5000 mineral capsheet (adhered):

  • Mineral finish. Polyester carrier. Fleece backing.
  • Thickness: 4-5 mm.
  • Fixed using Sure-bond adhesive.
  • Roll width x length: 1 x 8 m.
  • Weight: 5.2 kg/ m².
  • Suitable as single layer membrane with hot air welded joints, for cold, warm or inverted roofs.
  • Suitable as single layer overlay for repair of existing felted roofs.

- Membrane Fixings/ Adhesive:

  • F-614, Sure-bond solvent-free PU adhesive: For bonding B-5001 membrane to XPS or EPS insulation in warm or roof constructions. Applied in 15 mm strips, minimum 6 per metre. Application (minimum): 150-250 g/m², increased at perimeter and corners.
  • F-622, Sure-bond PU adhesive: For bonding B-5001 membrane to all substrates excluding XPS/EPS insulation in warm or cold roof constructions. Applied in 15 mm strips, minimum 4 per metre. Application (minimum): 150-250 g/m², increased at perimeter and corners.
  • F-710, Sure-fix fasteners, steel deck, with F-703 Sure-fix membrane tube washers: Number per m² (minimum): 5. For warm roof constructions.
  • F-711, Sure-fix fasteners, concrete deck, with F-704 Sure-fix membrane tube washers: Number per m² (minimum): 5. For warm roof constructions.
  • F-712, Sure-fix fasteners, timber deck, with F-703 Sure-fix membrane tube washers: Number per m² (minimum): 5. For warm roof constructions.
  • F-713, Sure-fix preassembled cold roof fastener, timber deck: Number per m² (minimum): 5. For cold roof constructions.
  • F-714, Sure-fix cold roof fastener, with F-720, Sure-fix pressure plate: Number per m² (minimum): 5. For cold roof constructions.

Accessories:

- Edges:

  • Upstand flashings: Use B-5000 unbacked (mech fix) membrane. Minimum 150 mm high with termination bar and expanding tape,Sure-line wall cover flashing, F-250-B, or code 4 lead flashing. Maximum 200 mm overlap to roof covering, with hot air welded joints. For upstands over 150mm high, adhere flashing with Sure-bond contact adhesive, F-613. For upstands over 500mm high, provide intermediate fixing with termination bar.
  • Draining edges: Use Sure-line preformed drip, F-100-B.
  • Sure-line: Rapid installation preformed trims for vulnerable roof edges, including draining edges, upstands and waterhcecks/ parapets. Galvanized steel angle with factory applied mineral felt membrane. 2 m lengths.
  • GRP edge trim: Glass reinforced plastic edge trim for waterchecks and parapets. Available in black, white or grey and 40, 65, 100 or 150 mm face x 3 m lengths. Internal and external preformed corners available.

– Outlet and vents:

For compatible rainwater outlets and roof vents, see Bailey Flow-therm or Sure-flow Outlets and Vents With Felt Flanges.

- Rooflights:

  • Bailey Sure-dome rooflights: Available square, rectangular and circular in a variety of sizes with domed, pyramid or trapezoidal, single/ double/ triple skin polycarbonate glazing. Glazing available with clear, opal diffused or bronze (anti-glare) finish. Rooflights also available as access/ escape hatches, with manual or automatic opening and manual or powered ventilation. Rooflights are mounted on curbs made from PVCu, GRP or aluminium with straight (vertical) or splayed (angled) sides. Security curb option also available.
  • Bailey Sure-vault barrel vault rooflights: Purpose made product for individual projects: Contact Bailey for advice and options.

Systems:

– System 5000 for application to plywood deck (cold roof):

Bailey System 5000 capsheet (B-5000), secured using Sure-fix fasteners (F-714) and pressure plates (F-720) with laps hot air welded.

– System 5000 for application to concrete deck (warm roof):

  • Bailey AMC bitumen primer.
  • Bailey Duo-Vap double sided, self adhesive vapour barrier.
  • Bailey Sure-therm PIR insulation board.
  • Bailey System 5000 capsheet (B-5001), secured using Sure-bond PU adhesive (F-622) with laps hot air welded.

– System 5000 for application to metal deck (warm roof):

  • Bailey AMC bitumen primer, applied to crowns of profiled deck.
  • Bailey Laminal vapour barrier (mechanically fixed) or Duo-Vap self adhesive vapour barrier.
  • Bailey Sure-therm PIR insulation board secured by self adhesive vapour barrier or Sure-fix fasteners (F-710) and tube washers (F-701).
  • Bailey System 5000 capsheet (B-5000), secured using Sure-fix fasteners (F-710) and tube washers (F-703) with laps hot air welded.

Literature
Third party certifications
  • Factory Mutual (USA): FM approval
  • CE mark: EN 13707 - EN 13969. Certificate No: 1370 - CPD - 0047 : Certificate of factory production control
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