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Protan BlueProof System - Warm Roof Construction Mechanically Fixed - BP Membrane

Verified by manufacturer 4 months ago

Protan (UK) Ltd Third party certifications:
  • BBA Agrément Certificate

    BBA Agrément Certificate

    Certificate type

Mechanically fixed PVC single-ply membrane water attenuation blue roofing system for warm roof constructions.

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Application

  • Can be laid on roofs designed for slopes with a minimum 1:100 towards the outlet.
  • Suitable for new build and refurbishment applications on flat or pitched roofs.
  • Can be used on concrete roof decking, plywood WBP to BS 5268-2 and BS EN 636-3, profiled galvanized steel deck, roofing Grade OSB to BS EN 300, Grade 3 and profiled aluminium deck.

Description

Water attenuation blue roofing system for new and existing roofs that includes Protan BP 1.8 mm thick roofing membranes manufactured from PVC with a core of polyester reinforcement.

The product is to be installed as exposed roofing, allowing rainwater to accumulate to a predefined maximum level and be stored on the roof for a certain amount of time after rainfall. Water run-off is then gradually permitted into the into the building's drainage system before entering the drainage network. This avoids water overloading, which can result in flooding. Joint welding is carried out using hot air.


Features and benefits:

  • Embossed surface that provides a slip resistant texture.
  • Cost effective, using the existing surface area of the roof.
  • Additional stabilizers ensure the system is resistant to temperature, UV radiation and atmospheric contamination.
  • Controls water pressure, which helps to reduce floods and flood damage.
  • Can be used on both conventional and external drains.
  • SINTEF approved.
  • Suitable for new build and refurbishment applications on flat or pitched roofs.
  • Membrane is manufactured from pliable PVC reinforced with knitted polyester and contains stabilizers that provide fire resistance and make the product UV stable and resistant to both high and low temperatures. The membrane remains flexible at low temperatures, during installation and use.


Substrates:

Can be used on the following:


  • Concrete roof decking;
  • Plywood WBP to BS 5268–2 and BS EN 636–3, minimum thickness 18 mm;
  • Profiled galvanized steel deck, minimum recommended thickness 0.7 mm to BS EN 10147 Fe E280G Z275;
  • Roofing Grade OSB to BS EN 300, Grade 3, and minimum thickness 18 mm;
  • Profiled Aluminium deck, minimum recommended thickness 0.9 mm to BS EN 485-1/ 2/ 3/ 4:1995 and BS EN 1999-1-4:2007.


Manufacturer recommends that at least one additional overflow is installed into the parapet for protection.

General information

Color

Grey

Finish

Anti-skid

Material

PVC

Guidance for specification option:

Manufactured from polyvinyl chloride (PVC) with a core of polyester reinforcement.

Manufacturer guidance

Manufactured from polyvinyl chloride (PVC) with a core of polyester reinforcement.

Shape

Rectangle

Guidance for specification option:

Blue Roofs are specifically designed, the rolls are 1 & 2m wide, and lengths can be made to measure/project-specific, or standard rolls 15m long.

Length

Bespoke

Width

1000 mm

2000 mm

Warranty description

15 year

20 year

25 year

Manufacturer guidance

Product only warranty and single point system warranty available, consult Protan for details.

Uniclass

Ss_30_40_30_80 Single layer sheet warm roof covering systemsPrimary

CAWS

J42/10 Warm deck roof covering

J42/110 Warm deck roof covering

Specification data - Single layer sheet warm roof covering systems

Lower protection layer

Not applicable.

Guidance for specification option:

There should be no requirement for this layer.

Air and vapour control layer

-

Type

Protan PE Air Vapour Control Layer.

Guidance for specification option:

  • Loose laid and held in place by the insulation and membrane.
  • Side and end laps taped to form an air seal.
  • 0.2mm thick, 4m x 35m.

Protan Self-adhesive Air Vapour Control Layer.

Guidance for specification option:

  • Bonded to the substrate using the SA ProPimer.
  • Peel off film backing and stick directly to the primed surface.
  • 0.6mm thick, 1.080m x 20m.

Protan Torch-on Air & Vapour Control Layer.

Guidance for specification option:

  • Bonded to the substrate using the Bituminous ProPrimer and melted to the primed substrate using a gas torch.
  • 1m x 10m.

Manufacturer guidance

Condensation analysis should be carried out in accordance with BS 5250 to determine Air & Vapour Control Layer requirements for each project.

Attachment

Laid loose.

Bitumen primer.

SA synthetic rubber primer

Insulation

-

Type

EPS.

Guidance for specification option:

Protan F2B fleece is required as a separation layer between EPS insulation and PVC membrane (specify below).

Kingspan polyisocyanurate (PIR) - TR26 foil-faced flat insulation system.

Kingspan polyisocyanurate (PIR) - TT26 foil-faced tapered insulation system.

ROCKWOOL Hardrock, Multi-Fix, Dual Density (DD), stone mineral wool board - Tissue-faced flat insulation system.

ROCKWOOL Hardrock, Multi-Fix, Dual Density (DD), stone mineral wool board - Tissue-faced tapered insulation system.

Manufacturer guidance

Inclusive system warranty available, consult Protan UK.

Attachment

Mechanically fixed.

Guidance for specification option:

R75 telescopic tube washers and Protan UK specified fixings required for the deck type. In accordance with Protan's design requirements.

Manufacturer guidance

Mechanically fixed using Protan approved fasteners.

Separating layer

Not required.

Guidance for specification option:

When using Kingspan PIR (TR26/TT26/TR27/TT27) or ROCKWOOL Hardrock, Multi-Fix, Dual Density (DD), stone mineral wool board.

F2B fleece.

Guidance for specification option:

Required as a separation layer between EPS insulation and PVC membrane.

Manufacturer guidance

Only required between the PVC membrane and EPS insulation.

Waterproof covering

-

Type

Protan BP Membrane.

Attachment

Mechanically fixed.

Guidance for specification option:

R48-3N Telescopic Tube Washers and Protan UK specified fixings.

Refurbishment project.

Guidance for specification option:

Roof surveys, Fixings pull-out tests, and core samples will be required to determine requirements. Protan UK should be consulted regarding this process.

Manufacturer guidance

Protan UK technical team carries out wind load calculations to determine fixing requirements in accordance with BS EN 1991-1-4-2005 + A1-2010.

Joints

Hot air welded laps.

Guidance for specification option:

1m wide sheets can be welded using the handheld heat gun.

2m sheets must be welded using the automatic welding machine with a 40mm wide nozzle.

Manufacturer guidance

1m wide sheets can be welded using the handheld heat gun.

2m sheets must be welded using the automatic welding machine with a 40mm wide nozzle.

Accessories

Not required.

Upper protection layer

Not applicable.

Surface protection

Protan Progrip R Walkway.

Guidance for specification option:

  • 14mm thick PVC, heavy-duty open grid.
  • 600mm x 10m.
  • Black only.

Protan GT 2.4mm Walkway.

Guidance for specification option:

  • 2.4mm thick Protan membrane.
  • 2m x 10m.
  • Available in light or dark grey.

Protan Walkway Tile.

Guidance for specification option:

  • 10mm thick flexible PVC tile, Heavy-duty fishbone embossed.
  • 610mm x 760mm.
  • Dark grey only.

Manufacturer guidance

Walkways can be added for maintenance or regular access purposes. One or all of the walkways can be utilised to achieve the required level of protection. The type of walkway will be dependant on the intensity of traffic on the roof, e.g. annual roof maintenance, or regular movement of material like compressed gas cylinders in a Hospital.

System accessories

Nor required.

Protan Approved "BlueProof" Outlet Restrictor.

Guidance for specification option:

A restrictor is required in conjunction with every Protan ProJual Rain Water Outlet as part of a Blue Roof System.

Protan Approved Fixings.

Guidance for specification option:

Protan UK will specify the required fixings following and wind load calculation.

Protan Approved Mastic.

Protan BP "T-Joint" Patches.

Guidance for specification option:

The T-joint patch is required on every T-joint as a secondary precaution as the roof will be holding water during attenuation.

Protan Cover Strip.

Guidance for specification option:

Required to cover terminations and their fixings e.g. at drip edges, water checks, and internal changes of angle to the structure.

Protan Grip Bar.

Guidance for specification option:

Required at every internal change of angle. To terminate top of upstands where Protan laminated metal has not been used.

Protan Laminated Metal.

Guidance for specification option:

Drip edges, Water Checks, Wall Chases, Insulated Abutments, Weir Outlets, Internal & External angles, 1m x 2m Flat Sheets, and custom fabrications available.

Protan Lightning Conductor Clips.

Guidance for specification option:

The membrane pad of the conductor clip is welded directly to the membrane of the finished roof, most commonly at 1m centres.

Protan Omega Profiles.

Guidance for specification option:

Used to create the visual effect of a metal standing seam roof. The profile is fully welded directly to the finished membrane at the required centres, usually set out to hide the lines of the membrane laps.

Protan Prefabricated D Membrane External Corners.

Guidance for specification option:

All External corners require a patch. Prefabricated details can be utilised to save installation time on-site.

Protan Prefabricated D Membrane Internal Corners.

Guidance for specification option:

All Internal corners require a patch. Prefabricated details can be utilised to save installation time on-site.

Protan Prefabricated Pipe Collars.

Guidance for specification option:

Prefabricated details can be utilised to save installation time on-site.

Protan ProJual Rainwater Outlets.

Guidance for specification option:

Used in conjunction with the BluePoof outlet restrictor and drainage design of the Blue Roof.

Protan Stainless Steel Jubilee Clip.

Guidance for specification option:

Required to terminate the top of a pipe detail, e.g. SVP, Boiler flue, handrail post, steel box sections.

Protan Walkway Membranes.

Guidance for specification option:

There are 3 types of walkway which can be utilised based on the level roof access requirements.

Manufacturer guidance

Only Protan approved products can be used as part of the Protan warranties.

System completion

-

Manufacturer guidance

For a roofing project to be signed off and approved for a warranty all of the following options are required.

Product Reference

Protan BlueProof Mechanically Fixed - Warm Roof System

Width

As manufacturer's recommendations.

Guidance for specification option:

The Protan UK technical department must carry out a wind load calculation for every project to provide suitable membrane width requirements.

Manufacturer guidance

The Protan UK technical department must carry out a wind load calculation for every project to provide suitable membrane width requirements.

Thickness

1.8 mm.

Weight

≥2.1 kg/m².

Foldability at low temperature (to EN 1107-2)

≤−30°C.

Dimensional stability (to EN 1107-2)

≥-0.5 and ≤0.5%.

Water tightness (to EN 1928)

Pass.

Resistance to tearing (EN 12310-2)

≥450/300 N.

Tensile strength (to EN 12311-2)

≥1800/1400 N/50 mm.

Elongation at break (to EN 12311-2)

≥15%.

Peel resistance of joints (to EN 12317-2)

≥150 N/50 mm.

Shear resistance of joints (to EN 12317-2)

≥1000 N/50 mm.

Water vapour resistance (to EN ISO 12572)

27 m.

Colour

Dark grey.

Guidance for specification option:

Dark Grey only as a standard membrane.

Other colour options available with a minimum order of 3000m²

Manufacturer guidance

Dark Grey only as a standard membrane.

Other colour options available with a minimum order of 3000m²

Sustainability data

Country of material origin

Norway

Country of product manufacture

Norway

Recyclability

100% recyclable

Manufacturer guidance

Mechanically fastened membranes and system components can be recycled at the end of life.

Third party certifications

BBA Agrément Certificate

BBA Agrément Certificate

98/3459 - Product Sheet 1 - SE, BP & BPX Mechanically Fastened Systems

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